Knitted garment anti-pilling detection device

Abstract

The utility model discloses an anti-pilling detection device for knitted clothes. The anti-pilling detection device comprises a bottom supporting plate, a hinged seat is fixedly arranged on the front portion of the upper side of the bottom supporting plate, a supporting frame body is rotationally arranged on the hinged seat, a gear motor is fixedly arranged on the rear portion of the supporting frame body, wheels are arranged on an output shaft of the gear motor, and grinding annular rings are arranged on the edges of the outer sides of the wheels. An arc-shaped placing plate body is fixedly arranged at the rear part of the upper side of the bottom supporting plate, and fixing clamps are arranged at the two ends of the arc-shaped placing plate body; the arc-shaped placing plate body is located under the grinding annular ring. Detection is comprehensive, result evaluation is scientific, in the detection process, the cloth grinding condition of the grinding annular ring can be closely observed, whether contact is uniform or not, whether cloth abnormally moves or deforms or not and whether abnormal phenomena such as peculiar smells and smoking exist or not, and problems can be found and processed in time.

Description

TECHNICAL FIELD

[0001] The utility model relates to pilling detection device, specifically is a kind of knitted clothes anti-pilling detection device. BACKGROUND

[0002] In the knitted clothing industry, the anti-pilling performance of knitted clothes is one of the key indicators to measure product quality, directly affecting the wearing experience of consumers and the market competitiveness of products. However, the existing anti-pilling detection technology of knitted clothes has many shortcomings.

[0003] The early detection method is relatively simple and extensive, and lacks fine control of the detection process. For example, some detection methods simply rub the fabric, which cannot accurately observe the contact between the fabric and the friction part during polishing, and it is difficult to timely discover the problems of uneven contact between the polishing ring and the fabric, and abnormal movement or deformation of the fabric during polishing. This not only leads to inaccurate detection results, but also may cause additional damage to the fabric during the detection process, affecting the judgment of its true anti-pilling performance. At the same time, due to the lack of attention to abnormal phenomena such as odor and smoke during the detection process, potential quality risks that may exist, such as chemical reactions of the fabric due to material problems during friction, cannot be timely discovered, so that some products with quality problems flow into the market.

[0004] Therefore, there is an urgent need for a better anti-pilling detection device for knitted clothes on the market. UTILITY MODEL CONTENT

[0005] The utility model solves the technical problem of overcoming the above technical defects, and provides an anti-pilling detection device for knitted clothes.

[0006] To solve the above technical problems, the utility model provides a technical scheme of an anti-pilling detection device for knitted clothes: including a bottom support plate;

[0007] The front part of the upper side of the bottom support plate is fixedly provided with a hinge seat, a support frame body is rotatably arranged on the hinge seat, the front end of the support frame body cooperates with the hinge seat, a reduction motor is fixedly arranged at the rear part of the support frame body, a wheel is arranged on the output shaft of the reduction motor, and a polishing ring is arranged at the outer edge of the wheel;

[0008] The rear part of the upper side of the bottom support plate is fixedly provided with an arc-shaped placement plate body, and the two ends of the arc-shaped placement plate body are provided with fixed clamps; The arc-shaped placement plate body is located directly below the polishing ring.

[0009] As an improvement, a controller is also fixedly arranged on the upper side of the bottom support plate; The controller and the reduction motor are electrically connected.

[0010] As improvement, the upper side of the bottom support plate is further provided with a storage battery, and the controller and the storage battery are electrically connected.

[0011] As improvement, the upper side of the rear part of the support frame body is further provided with an auxiliary support plate body, and the auxiliary support plate body is further provided with a pressure applying shell.

[0012] As improvement, the opening of the pressure applying shell faces upward.

[0013] As improvement, the rear end of the support frame body is provided with a handle.

[0014] As improvement, the projection of the bottom support plate in the top view is rectangular.

[0015] As improvement, the lower side of the bottom support plate is further provided with support feet at four corners.

[0016] As improvement, the material of the support feet is rubber.

[0017] As improvement, the material of the polishing ring is rubber.

[0018] Compared with the prior art, the utility model has the advantages that detection is comprehensive, and result evaluation is scientific: in the detection process, the polishing condition of the polishing ring on the cloth can be closely observed, including whether the contact is uniform, whether the cloth has abnormal movement or deformation, whether there are abnormal phenomena such as odor and smoke, and the like, problems can be found in time and handled.

[0019] The operation is simple, and the detection efficiency is improved: the operation process is simple and clear, for example, the support frame body can be easily lifted by lifting the handle with hand, the cloth is conveniently placed and fixed; the speed of the speed reducer, the polishing time and the like parameters can be conveniently set through the controller, the controller and the speed reducer and the storage battery are stably electrically connected, the detection process can be smoothly started and stopped, the detection efficiency is effectively improved, and time and labor cost are saved.

[0020] Simulate real use scene, improve detection reliability: through setting the opening of the auxiliary support plate body to the upward exerting pressure shell, different weights can be placed according to the material, thickness and other factors of the knitted clothes, so as to exert gravity on the wheel, so that the polishing annular ring produces more friction force on the cloth in detection, simulates different use scenes and pressure conditions, greatly improves the reliability and reference value of the detection result. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a three-dimensional structure schematic of a knitted clothes anti-pilling detection device of the utility model Figure One .

[0022] Figure 2 is a three-dimensional structure schematic of a knitted clothes anti-pilling detection device of the utility model Figure Two .

[0023] Figure 3 is a three-dimensional structure schematic of a knitted clothes anti-pilling detection device of the utility model Figure Three .

[0024] Figure 4 is a side view structure schematic of a knitted clothes anti-pilling detection device of the utility model. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0026] In the description of the embodiments of the utility model, it should be explained that if the directions or position relationships of the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like appear, they are based on the directions or position relationships shown in the drawings, or the directions or position relationships of the utility model product when it is usually placed, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a specific direction, be constructed and operated in a specific direction, so it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.

[0027] In addition, if the terms "horizontal", "vertical", "overhanging" and the like appear, it does not mean that the component must be absolutely horizontal or overhanging, but can be slightly inclined. As "horizontal" only means that its direction is more horizontal relative to "vertical", not that the structure must be completely horizontal, but can be slightly inclined.

[0028] In the description of the embodiments of the utility model, "multiple" represents at least 2.

[0029] In the description of the embodiments of the utility model, it also needs to be explained that, unless otherwise explicitly specified and limited, if the terms "set", "install", "connect", "connect" appear, it should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0030] Combining the drawings, a kind of knitted clothes anti-pilling detection device, including bottom support plate 1, the projection of bottom support plate 1 in overhead direction presents rectangle.

[0031] The lower side of the bottom support plate 1 is fixedly provided with support feet 2 at four corners, and the material of the support feet 2 is rubber.

[0032] The upper side of the bottom support plate 1 is fixedly provided with a hinge seat 3 at the front, a support frame body 4 is rotatably arranged on the hinge seat 3, the front end of the support frame body 4 is matched with the hinge seat 3, a reduction motor 5 is fixedly arranged at the rear of the support frame body 4, a wheel 6 is arranged on the output shaft of the reduction motor 5, and a grinding annular ring 7 is arranged at the outer side edge of the wheel 6; the material of the grinding annular ring 7 is rubber.

[0033] The upper side of the rear of the support frame body 4 is fixedly provided with an auxiliary support plate body 8, the auxiliary support plate body 8 is fixedly provided with an applied pressure shell 9, and the opening of the applied pressure shell 9 faces upward; a weight can be placed in the applied pressure shell 9 to apply gravity to the wheel 6, so as to achieve better effect; a handle 10 is arranged at the rear end of the support frame body 4, which is used to lift the support frame body 4 and rotate the support frame body 4.

[0034] The upper side of the rear of the bottom support plate 1 is fixedly provided with an arc-shaped placement plate body 11, and the two ends of the arc-shaped placement plate body 11 are provided with fixed clamps 12; the arc-shaped placement plate body 11 is located directly below the grinding annular ring 7.

[0035] The upper side of the bottom support plate 1 is also fixedly provided with a controller 13; the controller 13 and the reduction motor 5 are electrically connected.

[0036] The upper side of the bottom support plate 1 is also fixed with a battery 14, and the controller 13 and the battery 14 are electrically connected; the battery 14 is a lithium battery.

[0037] Preparation:

[0038] Place the detection device: Place the support feet 2 made of rubber material at the four corners of the bottom support plate 1 on a solid, level ground or detection platform. When placing, make sure that the support feet 2 are in full contact with the placement surface to avoid shaking or tilting of the device, so as to ensure the stability of the detection process.

[0039] Check the connection between the components: carefully check whether the connection between the components is stable. Confirm that the rotating connection between the hinge seat 3 and the support frame body 4 is normal, the fixed connection between the reduction motor 5 and the support frame body 4 is firm, the wheel 6 is tightly installed with the output shaft of the reduction motor 5, the polishing annular ring 7 is firmly fixed on the outer edge of the wheel 6, the auxiliary support plate body 8 is reliably connected with the support frame body 4, the pressure application shell 9 is correctly installed with the auxiliary support plate body 8, the handle 10 is tightly connected with the support frame body 4, the arc-shaped placement plate body 11 is fixed well with the bottom support plate 1, the fixed clamp 12 can normally open and close, the electrical connection between the controller 13 and the reduction motor 5 and the battery 14 is normal, and the battery 14 has sufficient power.

[0040] Cloth fixing:

[0041] Lift the support frame: hold the handle 10 with your hand and lift it evenly, make the support frame 4 rotate around the hinge seat 3, until the polishing annular ring 7 completely separates from the upper side of the arc-shaped placement plate body 11, leaving enough space for placing the cloth.

[0042] Place the cloth: Place the cloth that needs to be knitted and tested for anti-pilling on the arc-shaped placement plate body 11. When placing, try to cover the effective detection area of the arc-shaped placement plate body 11 with the cloth as much as possible, and avoid wrinkles or deviation of the cloth.

[0043] Fix the cloth: use the fixed clamps 12 at both ends of the arc-shaped placement plate body 11 to tightly fix both ends of the cloth. When operating the fixed clamps 12, make sure that the fixing force is moderate, which can ensure that the cloth does not move during the detection process, and will not be damaged.

[0044] Detection preparation:

[0045] Select the weight: according to the detection requirements and experience, select the appropriate weight of the weight for placing in the pressure application shell 9. The weight should be reasonably adjusted according to the material, thickness and other factors of the knitted clothes, so as to simulate different use scenarios and pressure conditions.

[0046] Place the weight: Slowly place the chosen weight into the pressure application housing 9. Since the pressure application housing 9 is open upwards, you can directly place the weight inside. During placement, avoid colliding the weight with the edges of the pressure application housing 9 to ensure the weight is placed smoothly at the bottom of the pressure application housing 9, thereby applying gravity to the wheel 6, making the polishing ring 7 generate a more realistic friction force on the fabric during detection.

[0047] Start detection:

[0048] Lower the support frame: Slowly lower the hand holding the handle 10, causing the support frame 4 to rotate around the hinge seat 3, allowing the polishing ring 7 to gradually contact and gently press on the fabric fixed on the arc-shaped placement plate 11 that needs to be tested for pilling resistance. The lowering process should be smooth to avoid violent collisions between the polishing ring 7 and the fabric.

[0049] Set detection parameters: Operate the controller 13 to set parameters such as the speed of the reduction motor 5, polishing time, etc. according to detection standards and requirements. For example, according to common detection standards, the speed can be set to [X] revolutions per minute, and the polishing time can be set to [X] minutes. These parameters can be flexibly adjusted according to actual detection needs.

[0050] Start detection: After confirming that all parameters are set correctly, press the start button on the controller 13. At this time, the controller 13 starts the reduction motor 5 through electrical connection with the reduction motor 5. The reduction motor 5 drives the wheel 6 to start rotating, and the polishing ring 7 on the outer edge of the wheel 6 rotates to polish the fabric.

[0051] Observation during detection:

[0052] Observe the polishing situation: During the detection process, closely observe the polishing situation of the polishing ring 7 on the fabric. Pay attention to whether the polishing ring 7 is in uniform contact with the fabric, whether the fabric moves or deforms abnormally, and whether there are abnormal phenomena such as odor or smoke during polishing. If there is an abnormality, press the stop button on the controller 13 immediately, check and eliminate the fault, and then continue the detection.

[0053] Record the time: Use a timer or the timing function of the controller 13 to accurately record the polishing time. When the preset polishing time is reached, the controller 13 will automatically stop the reduction motor 5, or manually press the stop button to stop the detection.

[0054] Evaluate the detection results:

[0055] Remove the fabric: After the detection is completed, lift the handle 10 again to rotate the support frame 4, separating the polishing ring 7 from the fabric. Then open the fixing clamp 12 and carefully remove the polished fabric.

[0056] Evaluate the pilling situation: according to the relevant standard for testing the anti-pilling of knitted clothes, such as the pilling grade standard, such as 1-5 levels, 1 level of pilling is the most serious, 5 level has no pilling phenomenon, the removed cloth is evaluated for pilling situation. When evaluating, observe the number, size and distribution of pilling on the surface of the cloth under sufficient light, and compare it with the standard sample to determine the anti-pilling level of the cloth.

[0057] Record the results: the anti-pilling level obtained by detection and other related information, such as detection time, detection parameters, cloth material, etc., are recorded in detail in the detection report for subsequent review and analysis.

[0058] Comprehensive detection and scientific evaluation of results: during the detection process, the polishing of the polishing ring 7 on the cloth can be closely observed, including whether the contact is uniform, whether the cloth moves or deforms abnormally, whether there are abnormal phenomena such as odor and smoke, etc. Problems can be found and handled in time. After the detection is completed, according to the relevant standard for testing the anti-pilling of knitted clothes, such as the 1-5 level pilling grade standard, the number, size and distribution of pilling on the surface of the cloth are observed under sufficient light, and compared with the standard sample to determine the anti-pilling level. Finally, the anti-pilling level obtained by detection and the detection time, detection parameters, cloth material, etc. Information is recorded in detail in the detection report. The whole detection and evaluation process is comprehensive and scientific, which provides a strong basis for product quality evaluation.

[0059] Simple operation, improve detection efficiency: the operation process is simple and clear, such as lifting the handle 10 with your hand to easily lift the support frame 4, which is convenient for placing and fixing the cloth; the speed of the reduction motor 5, the polishing time and other parameters can be conveniently set through the controller 13, and the controller 13 is stably connected with the reduction motor 5 and the battery 14, which ensures that the detection process can be started and stopped smoothly, effectively improving the detection efficiency and saving time and labor cost.

[0060] Simulate real use scenarios to improve detection reliability: by setting the open upward pressure applying shell 9 on the auxiliary support plate 8, different weights can be placed according to the material and thickness of the knitted clothes, so as to apply gravity to the wheels 6, so that the polishing ring 7 produces more friction force on the cloth during detection, which simulates different use scenarios and pressure conditions, greatly improving the reliability and reference value of the detection results.

[0061] Stable structure, ensure detection accuracy: the four corners of the bottom support plate 1 are fixed with rubber support feet 2, which can ensure that the device remains stable when placed, avoiding the influence of shaking or tilting on the detection results. At the same time, the connection between the parts is stable, such as the rotating connection of the hinge seat 3 and the support frame 4, the fixation of the reduction motor 5 and the support frame 4, etc., which ensures the stability of the device during detection, providing a reliable hardware foundation for accurate detection.

[0062] Strong adaptability and wide application range: the detection device is suitable for anti-pilling detection of knitted clothes fabrics of various materials and thicknesses, can meet the detection needs of different manufacturers and different product types, has strong adaptability and wide application range, and is helpful to promote the improvement of product quality of the entire knitted industry.

[0063] The above describes the utility model and its implementation mode, and this description is not restrictive, and the embodiment shown in the drawings is only one of the utility model, and the actual structure is not limited thereto. In summary, if a person skilled in the art is inspired, without departing from the utility model, without creative design, similar structure and embodiments of the technical scheme, which should belong to the protection scope of the utility model.

Claims

1. A device for detecting pilling resistance in knitted garments, characterized in that: Including the bottom support plate (1); A hinge seat (3) is fixedly provided on the front of the upper side of the bottom support plate (1). A support frame (4) is rotatably provided on the hinge seat (3). The front end of the support frame (4) cooperates with the hinge seat (3). A reduction motor (5) is fixedly provided on the rear of the support frame (4). A wheel (6) is provided on the output shaft of the reduction motor (5). A grinding ring (7) is provided on the outer edge of the wheel (6). An arc-shaped placement plate (11) is fixedly provided on the rear part of the upper side of the bottom support plate (1), and fixing clamps (12) are provided at both ends of the arc-shaped placement plate (11); the arc-shaped placement plate (11) is located directly below the grinding ring (7).

2. The anti-pilling detection device for knitted garments according to claim 1, characterized in that: A controller (13) is also fixedly installed on the upper side of the bottom support plate (1); the controller (13) and the geared motor (5) are electrically connected.

3. The anti-pilling detection device for knitted garments according to claim 2, characterized in that: A storage battery (14) is also fixedly installed on the upper side of the bottom support plate (1), and the controller (13) and the storage battery (14) are electrically connected; the storage battery (14) is a lithium battery.

4. The anti-pilling detection device for knitted garments according to claim 1, characterized in that: An auxiliary support plate (8) is fixedly provided on the upper rear side of the support frame (4), and a pressure-applying shell (9) is fixedly provided on the auxiliary support plate (8).

5. The anti-pilling detection device for knitted garments according to claim 4, characterized in that: The opening of the pressure-applying housing (9) faces upward.

6. The anti-pilling detection device for knitted garments according to claim 1, characterized in that: The rear end of the support frame (4) is provided with a handle (10).

7. The anti-pilling detection device for knitted garments according to claim 1, characterized in that: The projection of the bottom support plate (1) in the top view direction is rectangular.

8. The anti-pilling detection device for knitted garments according to claim 7, characterized in that: Support feet (2) are fixedly provided at the four corners of the lower side of the bottom support plate (1).

9. The anti-pilling detection device for knitted garments according to claim 8, characterized in that: The support foot (2) is made of rubber.

10. A device for detecting anti-pilling of knitted garments according to claim 9, characterized in that: The material of the polishing ring (7) is rubber.

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