Magnesium alloy die casting surface treatment device with damage detection function
By designing a surface treatment device for magnesium alloy die castings with damage detection function, the device uses a cleaning agent nozzle and a foreign matter filter to clean the surface residue of the magnesium alloy die castings. Combined with a hydraulic cylinder to drive the lifting plate, the problem of surface residue affecting image acquisition of magnesium alloy die castings is solved, and the accuracy of damage detection is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-03-27
AI Technical Summary
Existing surface damage detection devices for magnesium alloy die castings suffer from insufficient accuracy in image acquisition due to the presence of residue on the surface of the castings, resulting in inaccurate detection of damage type and location.
A surface treatment device for magnesium alloy die castings with damage detection function was designed, including an image detection mounting platform, a casting surface treatment box, a pneumatic sliding seat, a grooved rail, a pretreatment cleaning component, and a lifting component. The surface of the magnesium alloy die casting is cleaned by a cleaning agent nozzle and a foreign matter filter screen. A hydraulic cylinder drives the lifting plate to open the notch, and image acquisition is performed after ensuring the surface is clean.
This improves the accuracy of surface damage detection for magnesium alloy die castings, ensuring accurate detection of damage type and location.
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Figure CN224051971U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to magnesium alloy die casting surface treatment technical field, specifically a magnesium alloy die casting surface treatment device with damage detection function. BACKGROUND
[0002] Magnesium alloy die casting surface treatment device generally by conveying mechanism, image acquisition system, processing control system and surface treatment mechanism etc. Compose, conveying mechanism is used for conveying magnesium alloy die casting, image acquisition system includes industrial camera, light source etc. Can carry out the shooting to die casting surface, processing control system is responsible for analyzing image, judges whether there is damage and the type and position of damage, surface treatment mechanism carries out corresponding processing according to detection result to die casting surface, such as polishing, polishing, repair etc.
[0003] The existing magnesium alloy die casting surface damage detection device, when image acquisition, because there is residue on the surface of magnesium alloy die casting, directly influences industrial camera, light source etc. Photographing collection, causes damage and the type and position of damage not enough accurate. UTILITY MODEL CONTENTS
[0004] The utility model discloses a magnesium alloy die casting surface treatment device with damage detection function to solve the problem in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A magnesium alloy die casting surface treatment device with damage detection function, including image detection installation platform, casting surface treatment box, pneumatic sliding seat and recess rail and installation component, the recess rail is set up in the sliding of image detection installation platform, the installation of recess rail is provided with pneumatic sliding seat, the fixed place of pneumatic sliding seat is connected with casting surface treatment box, the fixed place on installation component is installed with installation component and pneumatic sliding seat, still include setting up,
[0007] Pretreatment cleaning component, install on the casting surface treatment box;
[0008] Lifting assembly, set up on the casting surface treatment box;
[0009] Among them, the inside screw connection of casting surface treatment box has mounting bracket, the buckle of mounting bracket installs cleaning agent spray head, the notch of casting surface treatment box is provided with lifting plate, the external buckle of casting surface treatment box is screw connected with pipe joint end, the screw connection of pipe joint end is provided with pump pipe, the separation of casting surface treatment box installs hand pull plate.
[0010] The magnesium alloy die casting surface treatment device with damage detection function as claimed in claim 1, wherein the pump pipes are provided with two, and the two pump pipes are respectively installed on both sides of the die casting surface treatment box through pipe joints.
[0011] The magnesium alloy die casting surface treatment device with damage detection function as claimed in claim 1, wherein the cleaning agent nozzle is screwed on the pipe joint through the mounting frame.
[0012] The magnesium alloy die casting surface treatment device with damage detection function as claimed in claim 1, wherein the pretreatment cleaning assembly comprises a cleaning agent tank connected to the inside of the die casting surface treatment box, and a pump body is installed in the cleaning agent tank, and the pump body is connected to the pump pipe through a pipe joint.
[0013] The magnesium alloy die casting surface treatment device with damage detection function as claimed in claim 1, wherein the pretreatment cleaning assembly further comprises a foreign matter filter screen installed on the hand pulling plate, and guide rails are movably installed on both sides of the foreign matter filter screen.
[0014] The magnesium alloy die casting surface treatment device with damage detection function as claimed in claim 1, wherein the lifting assembly comprises rail grooves opened on both sides of the lifting plate, a lifting rod is fixedly connected to the bottom end of the lifting plate, and a hydraulic cylinder is arranged at the driving position of the lifting rod.
[0015] The magnesium alloy die casting surface treatment device with damage detection function as claimed in claim 1, wherein the hydraulic cylinder drives the lifting plate to perform lifting movement through the lifting rod.
[0016] Compared with the prior art, the hand pulling plate is slidably installed at the separation position of the die casting surface treatment box through the guide rails, and the magnesium alloy die casting surface treatment cleaning agent can be filtered. The user can manually open the hand pulling plate, disassemble and clean the foreign matter filter screen on the hand pulling plate, perform image acquisition through the existing magnesium alloy die casting surface damage detection device, and perform spraying and cleaning treatment through the cleaning agent nozzle and the mounting frame, so that the magnesium alloy die casting surface residue can be cleaned.
[0017] After the die casting surface treatment box is packaged through the lifting plate, spraying and cleaning treatment is performed through the cleaning agent nozzle and the mounting frame, the magnesium alloy die casting surface residue is cleaned, the lifting plate is lowered to the gap of the die casting surface treatment box through the starting of the hydraulic cylinder, the gap is opened, the user slides the die casting surface treatment box away, the magnesium alloy die casting surface damage detection is performed, the magnesium alloy die casting surface residue is cleaned, and the existing industrial camera, light source and the like are used for photographing and collecting, so that the magnesium alloy die casting surface damage, type and position of the damage can be detected, and the accuracy of the magnesium alloy die casting surface damage detection device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 is a schematic diagram of the structure of the cleaning agent spray head of the utility model;
[0020] Figure 3 is a schematic diagram of the structure of the pretreatment cleaning assembly of the utility model;
[0021] Figure 4 is a schematic diagram of the structure of the utility model Figure 1 is a schematic diagram of the enlarged structure at A in the middle;
[0022] Figure 5 is a schematic diagram of the structure of the lifting plate of the utility model.
[0023] In the figure: 1, image detection mounting table; 2, casting surface treatment box; 3, mounting frame; 4, cleaning agent spray head; 5, lifting plate; 6, pump pipe; 7, hand pull plate; 8, pipe joint end; 9, pneumatic sliding seat; 10, groove rail; 11, cleaning agent tank; 12, pump body; 13, foreign matter filter screen; 14, guide rail; 15, rail groove; 16, lifting rod; 17, hydraulic cylinder. DETAILED DESCRIPTION
[0024] Various exemplary embodiments, features, and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the drawings denote elements having the same or similar functions. Although various aspects of the embodiments are illustrated in the drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
[0025] The word "exemplary" is used herein to mean "serving as an example, instance, or illustration." Any implementation described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other implementations.
[0026] In addition, in order to better illustrate the present application, a large number of specific details are given in the specific embodiments below. Those skilled in the art should understand that the present application can also be implemented without certain specific details. In some examples, methods, means, elements well known to those skilled in the art are not described in detail, in order to highlight the main idea of the present application.
[0027] Please refer to Figures 1 to 5 , a magnesium alloy die casting surface treatment device with damage detection function is proposed, which comprises an image detection mounting table 1, a casting surface treatment box 2, a pneumatic sliding seat 9, a groove rail 10 and a mounting assembly.
[0028] The groove track 10 is arranged on the sliding position of the image detection mounting table 1, the mounting position of the groove track 10 is provided with the pneumatic sliding seat 9, the fixing position of the pneumatic sliding seat 9 is connected with the casting surface treatment box 2, the fixing position of the mounting assembly is provided with the mounting assembly and the pneumatic sliding seat 9, the pre-treatment cleaning assembly is mounted on the casting surface treatment box 2; the lifting assembly is arranged on the casting surface treatment box 2;
[0029] The image detection mounting table 1 is mounted on the magnesium alloy die casting surface damage detection device, the magnesium alloy die casting surface damage detection device can take photos of the surface of the die casting through the image acquisition system including an industrial camera and a light source after conveying the magnesium alloy die casting, the casting surface treatment box 2 is slidably mounted on the groove track 10 through the pneumatic sliding seat 9, and the casting surface treatment box 2 can slide to the magnesium alloy die casting to perform surface treatment and cleaning on the magnesium alloy die casting.
[0030] The inside of the casting surface treatment box 2 is threadedly connected with the mounting frame 3, the buckle position of the mounting frame 3 is provided with the cleaning agent nozzle 4, the notch position of the casting surface treatment box 2 is provided with the lifting plate 5, the buckle position outside the casting surface treatment box 2 is threadedly connected with the pipe joint end 8, the threaded connection position of the pipe joint end 8 is provided with the pump pipe 6, and the separation position of the casting surface treatment box 2 is provided with the hand pulling plate 7.
[0031] In this embodiment, the cleaning agent nozzle 4 is threadedly fastened to the inside of the casting surface treatment box 2 through the mounting frame 3, the pump pipe 6 is assembled on the casting surface treatment box 2 through the pipe joint end 8, the pump pipe 6 is connected to the cleaning agent nozzle 4 and the mounting frame 3, the pump pipe 6 is connected to the bottom end of the casting surface treatment box 2 through another pipe joint end 8, the space of the casting surface treatment box 2 is divided into two parts through the hand pulling plate 7 slidably mounted on the separation position of the casting surface treatment box 2, after the magnesium alloy die casting surface is cleaned through the cleaning agent nozzle 4 and the mounting frame 3, the foreign matters carried by the cleaning agent are filtered through the hand pulling plate 7 and then enter the bottom of the casting surface treatment box 2, and then the user slides the casting surface treatment box 2 away, and then the magnesium alloy die casting surface damage detection is performed.
[0032] Preferably, the pump pipe 6 is provided with two, the two pump pipes 6 are respectively mounted on the two sides of the casting surface treatment box 2 through the pipe joint end 8, the pipe joint end 8 is fastened and connected to the pump pipe 6, the pump pipe 6 is connected to the casting surface treatment box 2 through the pipe joint end 8, the cleaning agent in the casting surface treatment box 2 can be poured into the cleaning agent nozzle 4 and the mounting frame 3 through the pump pipe 6, and then sprayed to the magnesium alloy die casting surface through the cleaning agent nozzle 4 and the mounting frame 3.
[0033] Preferably, the cleaning agent nozzle 4 is threadedly fastened to the pipe joint end 8 through the mounting frame 3, the injection end of the cleaning agent nozzle 4 and the mounting frame 3 is tightly sealed through the pipe joint end 8, so that the cleaning agent in the casting surface treatment box 2 is prevented from leaking.
[0034] Please refer to Figure 1 and Figure 3 In the embodiment, the pre-treatment cleaning assembly comprises a cleaning agent tank 11 connected in the casting surface treatment box 2, and a pump body 12 is arranged in the cleaning agent tank 11. The pump body 12 is connected to the pump pipe 6 through the pipe joint end 8.
[0035] The cleaning agent tank 11 is connected in the casting surface treatment box 2, and is slidably arranged in the partition of the casting surface treatment box 2 through the hand-pulled plate 7. The pump body 12 is movably arranged in the cleaning agent tank 11. The pump pipe 6 is fixedly arranged on the pump body 12 through the pipe joint end 8. The pump body 12 can deliver the cleaning agent to the pump pipe 6. The cleaning agent is sprayed through the cleaning agent spray head 4 and the mounting bracket 3.
[0036] Please refer to Figure 1 and Figure 3 In the embodiment, the pre-treatment cleaning assembly further comprises a foreign matter filter screen 13 arranged on the hand-pulled plate 7, and guide rails 14 movably arranged on both sides of the foreign matter filter screen 13.
[0037] The foreign matter filter screen 13 is fixedly arranged on the hand-pulled plate 7. The hand-pulled plate 7 is slidably arranged in the partition of the casting surface treatment box 2 through the guide rails 14. The magnesium alloy die casting surface treatment cleaning agent can be filtered. The user can manually open the hand-pulled plate 7, disassemble and clean the foreign matter filter screen 13 on the hand-pulled plate 7, and then perform image acquisition through the existing magnesium alloy die casting surface damage detection device, spray cleaning through the cleaning agent spray head 4 and the mounting bracket 3, and clean the magnesium alloy die casting surface residue.
[0038] Please refer to Figure 4 and Figure 5 In the embodiment, the lifting assembly comprises rail grooves 15 arranged on both sides of a lifting plate 5. A lifting rod 16 is fixedly connected to the bottom end of the lifting plate 5. A hydraulic cylinder 17 is arranged at the driving position of the lifting rod 16.
[0039] The lifting plate 5 is slidably packaged in the gap of the casting surface treatment box 2 through the rail grooves 15. The magnesium alloy die casting can enter the gap of the casting surface treatment box 2. The lifting plate 5 is slidably arranged in the gap of the casting surface treatment box 2 through the lifting rod 16 fixedly connected to the bottom end of the lifting plate 5. The hydraulic cylinder 17 is arranged at the driving position of the lifting rod 16. The hydraulic cylinder 17 drives the lifting rod 16 to lift.
[0040] Preferably, the hydraulic cylinder 17 is driven by the lifting rod 16 to lift the lifting plate 5, and the lifting plate 5 is driven by the lifting rod 16 and the hydraulic cylinder 17. When the magnesium alloy die casting needs to be surface treated, the hydraulic cylinder 17 at the gap of the casting surface treatment box 2 is started, and the lifting plate 5 and the lifting rod 16 can be hydraulically lifted to package the gap of the casting surface treatment box 2. After the casting surface treatment box 2 is packaged by the lifting plate 5, the cleaning agent spray head 4 and the mounting frame 3 are used for spraying and cleaning treatment, and the magnesium alloy die casting surface residue is cleaned. The lifting plate 5 is lowered to the gap of the casting surface treatment box 2 by starting the hydraulic cylinder 17, the gap is opened, the user slides the casting surface treatment box 2 away, and the magnesium alloy die casting surface damage detection is performed. After the magnesium alloy die casting surface residue is cleaned, the existing industrial camera, light source and the like are used for photographing and collecting, the magnesium alloy die casting surface damage, type and position of the damage are detected, and the accuracy of the magnesium alloy die casting surface damage detection device is improved.
[0041] As can be seen from the above, in use, the pump pipe 6 is connected and installed on the cleaning agent spray head 4 and the mounting frame 3, the pump pipe 6 is connected and communicated with the other pipe joint end 8 at the bottom end of the casting surface treatment box 2, and the hand pulling plate 7 is slidably installed at the separation of the casting surface treatment box 2. The space of the casting surface treatment box 2 is divided into two parts. After the magnesium alloy die casting surface is cleaned by the cleaning agent spray head 4 and the mounting frame 3, the cleaning agent carrying foreign matters enters the hand pulling plate 7 for filtration, and then enters the bottom of the casting surface treatment box 2. The user can manually open the hand pulling plate 7, disassemble and clean the foreign matter filter screen 13 on the hand pulling plate 7, and then use the existing magnesium alloy die casting surface damage detection device to collect images.
[0042] The hydraulic cylinder 17 at the gap of the casting surface treatment box 2 is started, and the lifting plate 5 and the lifting rod 16 can be hydraulically lifted to package the gap of the casting surface treatment box 2. After the casting surface treatment box 2 is packaged by the lifting plate 5, the cleaning agent spray head 4 and the mounting frame 3 are used for spraying and cleaning treatment, and the magnesium alloy die casting surface residue is cleaned. The lifting plate 5 is lowered to the gap of the casting surface treatment box 2 by starting the hydraulic cylinder 17, the gap is opened, the user slides the casting surface treatment box 2 away, and the magnesium alloy die casting surface damage detection is performed.
[0043] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0044] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.
Claims
1. A surface treatment device for magnesium alloy die castings with damage detection function, comprising an image detection mounting platform (1), a casting surface treatment box (2), a pneumatic sliding seat (9), a grooved rail (10), and a mounting assembly, wherein the sliding portion of the image detection mounting platform (1) is provided with a grooved rail (10), the mounting portion of the grooved rail (10) is provided with a pneumatic sliding seat (9), the fixed portion of the pneumatic sliding seat (9) is connected to the casting surface treatment box (2), and the fixed portion of the mounting assembly is equipped with the mounting assembly and the pneumatic sliding seat (9), characterized in that: Also include Pre-treatment cleaning assembly, installed on the surface treatment box (2) of the casting; Lifting assembly, provided on the surface treatment box (2) of the casting; Wherein, the inside of the surface treatment box (2) of the casting is screw connected with a mounting bracket (3), the buckle on the mounting bracket (3) is installed with a cleaning agent spray head (4), the notch on the surface treatment box (2) of the casting is provided with a lifting plate (5), the external buckle of the surface treatment box (2) of the casting is screw connected with a pipe joint end (8), the screw connection on the pipe joint end (8) is provided with a pump pipe (6), and the partition on the surface treatment box (2) of the casting is installed with a hand pulling plate (7).
2. The magnesium alloy die casting surface treatment device with damage detection function according to claim 1, characterized by, The pump pipe (6) is provided with two, and the two pump pipes (6) are respectively installed on both sides of the surface treatment box (2) of the casting through the pipe joint end (8).
3. The magnesium alloy die casting surface treatment device with damage detection function according to claim 1, characterized in that, The cleaning agent spray head (4) is screw fastened on the pipe joint end (8) through the mounting bracket (3).
4. The magnesium alloy die casting surface treatment device with damage detection function according to claim 1, characterized in that, The pre-treatment cleaning assembly includes a cleaning agent tank (11) which is communicated and arranged inside the surface treatment box (2) of the casting, the pump body (12) is installed inside the cleaning agent tank (11), and the pump body (12) is communicated and installed on the pump pipe (6) through the pipe joint end (8).
5. The magnesium alloy die casting surface treatment device with damage detection function according to claim 4, characterized by, The pre-treatment cleaning assembly further comprises a foreign matter filter screen (13) installed on the hand pulling plate (7), and the foreign matter filter screen (13) is movably installed with guide rails (14) on both sides.
6. The magnesium alloy die casting surface treatment device with damage detection function according to claim 1, characterized in that, The lifting assembly includes rail grooves (15) opened on both sides of the lifting plate (5), the bottom end of the lifting plate (5) is fixedly connected with a lifting rod (16), the driving part of the lifting rod (16) is provided with a hydraulic cylinder (17), and the hydraulic cylinder (17) drives the lifting plate (5) to move up and down through the lifting rod (16).