Filter capable of changing gas temperature
By integrating a water circulation temperature control component and a dust removal mechanism into the filter, the problem of lack of temperature regulation in gas filters is solved, achieving stable control of gas temperature and long service life of the equipment, making it suitable for high and low temperature environments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2026-03-31
AI Technical Summary
Existing gas filters lack temperature regulation capabilities, leading to catalyst deactivation and damage to precision instruments due to high-temperature gases, and condensation and ice formation due to low-temperature gases, affecting production safety and efficiency.
The filter integrates a water circulation temperature control component, with the inner water pipes arranged in an S-shape in multiple rows. Combined with the dust removal mechanism and electric telescopic rod design, it achieves the integration of gas filtration and temperature regulation. Heat exchange occurs between the inner water pipes and the gas, and the accumulated dust is automatically cleaned.
It achieves stable control of gas temperature, extends equipment life, reduces maintenance costs, is suitable for high and low temperature environments, and ensures stable equipment operation.
Smart Images
Figure CN224056941U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of filter technology, and specifically relates to a filter that can change the temperature of a gas. Background Technology
[0002] In industrial production, filters are the core equipment for gas purification. They remove impurities such as dust and particulate matter from gases through physical interception and adsorption, ensuring the stable operation of subsequent equipment and production safety. In processes such as chemical synthesis, petroleum cracking, and steel smelting, the temperature of the gas directly affects the reaction efficiency and product quality. For example, in chemical catalytic reactions, the raw material gas needs to be preheated to a specific temperature to enhance the reaction activity, while the protective gas for precision instruments needs to be cooled to room temperature to prevent the equipment from overheating. Therefore, in actual production, precise control of gas temperature is just as important as filtration and purification.
[0003] Existing gas filters generally only have a single filtration function and lack temperature regulation capabilities. When exposed to high-temperature gases, such as high-temperature exhaust gases from chemical reactions or hot gases from metallurgical furnaces, they can easily lead to catalyst deactivation, aging and deformation of precision instrument components, and even equipment failure if they are directly introduced into subsequent equipment without being cooled. When handling low-temperature gases, such as the low-temperature gas flow in natural gas liquefaction processes or the cold source gases in food freezing processes, condensation and ice formation are likely to occur. This can not only block the internal channels of the filter but also freeze and crack pipes, causing equipment damage and seriously affecting production safety and efficiency. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a filter that can change the gas temperature.
[0005] To achieve the above objectives, this utility model provides a filter capable of changing gas temperature, comprising a first connecting frame, a second connecting frame connected to one side of the first connecting frame, a square flange connected to one end of the first connecting frame and one end of the second connecting frame, the two square flanges being connected by fixing bolts, a filter plate embedded in the inner wall of the first connecting frame, a water conveying assembly connected to the middle of one side of the second connecting frame, a dust removal mechanism connected to the middle of the upper end of the second connecting frame, a collection box connected to the lower end of the second connecting frame, a cleaning box slidably connected to the middle of the lower end of the inner wall of the collection box, one end of the cleaning box extending through to one side of the collection box, and a pull plate connected to one side of the cleaning box.
[0006] In the above technical solution, the water supply component further includes a water tank, with water supply pipes connected to the upper and lower parts of one side of the water tank. Water supply valves are connected to the outer walls of both water supply pipes. A water pump is connected to the lower end of the inner wall of the water tank. A delivery pipe is connected to the output end of the water pump. One end of the delivery pipe passes through the water tank and the second connecting frame and extends into the interior of the second connecting frame. A fixed pipe is connected to one end of the delivery pipe. One side of the fixed pipe is connected to one side of the inner wall of the second connecting frame through a first mounting block. Inner water pipes are evenly connected to one end of the fixed pipe. There are three sets of inner water pipes, and the inner water pipes are arranged in an S-shaped structure.
[0007] In the above technical solution, one end of each of the multiple inner water pipes is connected to an installation pipe, and the middle of one end of the installation pipe is connected to a drain pipe. One end of the drain pipe passes through the second connecting frame and the water tank in sequence and extends into the interior of the water tank. The middle of one side of the drain pipe is connected to one side of the inner wall of the second connecting frame through a second installation block.
[0008] In the above technical solution, the dust removal mechanism further includes a housing, a motor connected to the middle of one side of the housing, a lead screw connected to the output end of the motor, one end of the lead screw extending through the housing and connected to one side of the inner wall of the housing, a moving block slidably connected to the outer wall of the lead screw, and stabilizing rods connected to both sides of the inner wall of the housing corresponding to the two sides of the lead screw, the moving block sliding on the outer wall of the two stabilizing rods, and a through hole opened at the moving block corresponding to the stabilizing rod, with the two stabilizing rods respectively located inside the two through holes.
[0009] In the above technical solution, further, the lower end of the moving block is uniformly connected with cleaning plates, and the number of cleaning plates is six sets, with multiple cleaning plates respectively contacting both sides of multiple inner water pipes.
[0010] In the above technical solution, furthermore, a cleaning brush is connected to one side of each of the multiple cleaning plates corresponding to one side of the inner water pipe, and the cleaning brush is in contact with one side of the inner water pipe.
[0011] In the above technical solution, a ash outlet is further provided at the lower middle part of the second connecting frame, and guide blocks are connected to both sides of the lower end of the inner wall of the second connecting frame corresponding to the upper end of the ash outlet. The upper end of the guide blocks is inclined.
[0012] In the above technical solution, furthermore, electric telescopic rods are rotatably connected to the lower parts of both sides of the inner wall of the collection box, and baffles are rotatably connected to both sides of the inner wall of the collection box. The upper ends of two of the electric telescopic rods are rotatably connected to one side of the lower end of one of the baffles, and the upper ends of the other two electric telescopic rods are rotatably connected to one side of the lower end of the other baffle.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This invention integrates a water circulation temperature control component at the air outlet of the filter, achieving a unified function of gas filtration and temperature regulation. The internal water pipe adopts an S-shaped multi-row arrangement design, which effectively increases the heat exchange area and improves the gas temperature regulation efficiency. Whether it is cold water circulation for cooling in a high-temperature environment or hot water circulation for heating in a low-temperature environment, the gas temperature can be stably controlled within the target range, making it suitable for various high and low temperature occasions.
[0015] The dust removal mechanism uses a servo motor to drive a lead screw, which in turn drives the cleaning plate to reciprocate. Combined with the linkage design of the inclined guide block and the pneumatic baffle, it achieves fully automatic cleaning of dust accumulation on the outer wall of the inner water pipe, significantly extending the equipment maintenance cycle. The drawer-type cleaning box and filter structure of the collection box prevent secondary dust pollution during dust removal. At the same time, the sealing design of the electric telescopic rod ensures no leakage during equipment operation, enabling the equipment to maintain excellent durability under complex working conditions, significantly extending its service life, and reducing the maintenance cost and replacement frequency of the device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the device proposed in this utility model;
[0017] Figure 2 This is a cross-sectional view of the overall structure proposed in this utility model;
[0018] Figure 3 This is a schematic diagram of the installation structure of the filter plate proposed in this utility model;
[0019] Figure 4 This is a schematic diagram of the installation structure of the cleaning plate proposed in this utility model;
[0020] Figure 5 This is a schematic diagram of the installation structure of the cleaning box proposed in this utility model;
[0021] Figure 6 This is a schematic diagram of the installation structure of the cleaning plate proposed in this utility model;
[0022] Figure 7 This is a schematic diagram of the installation structure of the baffle plate proposed in this utility model.
[0023] In the diagram: 1. First connecting frame; 2. Square flange; 3. Second connecting frame; 4. Filter plate; 5. Water tank; 6. Water supply pipe; 7. Water pump; 8. Conveying pipe; 9. Fixed pipe; 10. Inner water pipe; 11. Installation pipe; 12. Drainage pipe; 13. Housing; 14. Motor; 15. Lead screw; 16. Moving block; 17. Cleaning plate; 18. Guide block; 19. Collection box; 20. Cleaning box; 21. Electric telescopic rod; 22. Baffle plate. Detailed Implementation
[0024] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0025] like Figures 1-7 The image shows a filter that can change the temperature of a gas.
[0026] Example 1
[0027] The system includes a first connecting frame 1, with a second connecting frame 3 connected to one side of the first connecting frame 1. A square flange 2 is connected to one end of the first connecting frame 1 and one end of the second connecting frame 3, and the two square flanges 2 are connected by fixing bolts. A filter plate 4 is embedded in the inner wall of the first connecting frame 1. A water conveying assembly is connected to the middle of one side of the second connecting frame 3, and a dust removal mechanism is connected to the middle of the upper end of the second connecting frame 3. The water conveying assembly includes a water tank 5, with water pipes 6 connected to both the upper and lower parts of one side of the water tank 5. The upper water pipe 6 is the inlet pipe, and the lower water pipe 6 is the outlet pipe. Water valves are connected to the outer walls of both water pipes 6. A water pump 7 is connected to the lower end of the inner wall of the water tank 5, and a conveying valve is connected to the output end of the water pump 7. Pipe 8, one end of the conveying pipe 8 passes through the water tank 5 and the second connecting frame 3 and extends into the interior of the second connecting frame 3. One end of the conveying pipe 8 is connected to a fixed pipe 9. One side of the fixed pipe 9 is connected to one side of the inner wall of the second connecting frame 3 through a first mounting block. One end of the fixed pipe 9 is evenly connected to an inner water pipe 10. There are three sets of inner water pipes 10. The inner water pipes 10 are arranged in an S-shaped structure. One end of each inner water pipe 10 is connected to an installation pipe 11. One end of the installation pipe 11 is connected to a drain pipe 12. One end of the drain pipe 12 passes through the second connecting frame 3 and the water tank 5 in sequence and extends into the interior of the water tank 5. One side of the drain pipe 12 is connected to one side of the inner wall of the second connecting frame 3 through a second mounting block.
[0028] A sealing groove is added to the connection surface of the two square flanges 2, with an embedded annular sealing ring to improve the airtightness of the connection. An elastic sealing gasket is added between the filter plate 4 and the inner wall of the first connecting frame 1 to prevent gas bypass leakage. A temperature control device is connected inside the water tank 5. A temperature sensor and a liquid level sensor are added inside the water tank 5 to realize real-time monitoring of water temperature and water level.
[0029] Example 2
[0030] The dust removal mechanism includes a housing 13. A motor 14 is connected to the middle of one side of the housing 13. A lead screw 15 is connected to the output end of the motor 14. One end of the lead screw 15 extends through the housing 13 and is connected to one side of the inner wall of the housing 13. A moving block 16 is slidably connected to the outer wall of the lead screw 15. Stabilizing rods are connected to both sides of the lead screw 15 on one side of the inner wall of the housing 13. The moving block 16 slides on the outer wall of the two stabilizing rods. A through hole is opened on the moving block 16 at the location of the stabilizing rod. The two stabilizing rods are located inside the two through holes respectively. Cleaning plates 17 are evenly connected to the lower end of the moving block 16. There are six sets of cleaning plates 17. Multiple cleaning plates 17 contact both sides of multiple inner water pipes 10 respectively. A cleaning brush is connected to one side of each cleaning plate 17 corresponding to one side of the inner water pipe 10. The cleaning brush contacts one side of the inner water pipe 10.
[0031] The upper end of the second connecting frame 3 has an opening corresponding to the lower part of the housing 13, which facilitates the insertion of the cleaning plate 17 into the second connecting frame 3. The cleaning brush adopts a detachable design, and the bristles are made of high temperature resistant and wear-resistant synthetic fibers to improve its service life and extend its life. The housing 13 and the second connecting frame 3 are connected by mounting bolts. The dust removal mechanism is detachable, which facilitates the maintenance and replacement of the cleaning plate 17.
[0032] Example 3
[0033] The lower middle part of the second connecting frame 3 has a ash outlet. The lower end of the inner wall of the second connecting frame 3 is connected to both sides of the upper end of the ash outlet, and the upper end of the guide block 18 is inclined. The lower end of the second connecting frame 3 is connected to a collection box 19. The lower middle part of the inner wall of the collection box 19 is slidably connected to a cleaning box 20. One end of the cleaning box 20 extends through to one side of the collection box 19. A pull plate is connected to one side of the cleaning box 20. Electric telescopic rods 21 are rotatably connected to the lower part of both sides of the inner wall of the collection box 19. Baffles 22 are evenly rotatably connected to both sides of the inner wall of the collection box 19. The upper ends of two electric telescopic rods 21 are rotatably connected to one side of the lower end of one baffle 22, and the upper ends of the other two electric telescopic rods 21 are rotatably connected to one side of the lower end of the other baffle 22.
[0034] Dust can be discharged downwards through the dust inlet. Two guide blocks 18 prevent the dust from drifting out or entering the first connecting frame 1. The dust can be easily collected through the cleaning box 20. When the electric telescopic rod 21 retracts, it pulls the two baffles 22. The two baffles 22 are set in a V-shape to guide the dust into the cleaning box 20. The cleaning box 20 can be pulled out by pulling the pull plate for easy processing of the dust.
[0035] Working principle: When using the device, the gas to be treated enters from one side of the first connecting frame 1, passes through the filter plate 4 embedded in the inner wall, filters out impurities such as dust and particulate matter, and the filtered clean gas enters the second connecting frame 3 for temperature adjustment.
[0036] In heating mode, open the water supply valve of the water supply pipe 6 above the water tank 5 to inject hot water, and at the same time close the water supply valve of the water supply pipe 6 below. Start the water pump 7, and the hot water enters the water pump 7 and is pumped into the fixed pipe 9 through the delivery pipe 8. It is then distributed to three sets of S-shaped inner water pipes 10. When the hot water flows in the inner water pipes 10, it exchanges heat with the external gas through the pipe wall, releasing heat to heat the gas. The cold water after heat exchange flows back to the water tank 5 through the installation pipe 11 and the drain pipe 12. After being heated by the internal heating equipment, it re-enters the circulation.
[0037] In cooling mode, open the water supply valve of the water supply pipe 6 above the water tank 5 to inject cold water, and at the same time close the water supply valve of the water supply pipe 6 below. The cold water is transported to the inside of the water tank 5 through the water supply pipe 6. The water pump 7 works and pumps the water into the fixed pipe 9 through the delivery pipe 8, and then distributes it to the three sets of S-shaped inner water pipes 10. When the hot water flows in the inner water pipes 10, the inner water pipes 10 absorb the heat of the gas and become warm water. The warm water flows back to the water tank 5 through the drain pipe 12. After being cooled by the internal cooling device, it re-enters the circulation, realizing continuous cooling of the gas.
[0038] Normally, the electric telescopic rod 21 is in the extended state, pushing the baffle plate 22 to flip upwards and tightly fit against both sides of the ash outlet, forming a seal to prevent gas leakage into the collection box 19. When the ash cleaning mechanism is working, the motor 14 drives the lead screw 15 to rotate, causing the moving block 16 sleeved on the lead screw 15 to reciprocate linearly along the stabilizer rod. The six sets of cleaning plates 17 at the lower end of the moving block 16 move synchronously with it. The cleaning brushes on the cleaning plates 17 are in close contact with the outer wall of the S-shaped inner water pipe 10, scraping the pipe through back-and-forth friction. During the cleaning process, dust and ash on the wall detach and slide down the outer wall of the inner water pipe 10 to the bottom of the second connecting frame 3. After the cleaning plate 17 completes the cleaning of the inner water pipe 10, the electric telescopic rod 21 retracts, causing the baffle plate 22 to flip downwards and open the ash outlet. The guide block 18 at the bottom of the second connecting frame 3 guides the dust to slide down the slope and fall into the cleaning box 20 inside the collection box 19 through the ash outlet. After cleaning is completed, the electric telescopic rod 21 extends again, and the baffle plate 22 resets to close the ash outlet, preventing gas from escaping. The user can pull out the cleaning box 20 through the pull plate to empty the dust.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A filter that can change the temperature of a gas, comprising a first connection frame (1), characterized in that, The first connecting frame (1) is connected with a second connecting frame (3) on one side, and a square flange plate (2) is connected with one end of the first connecting frame (1) and one end of the second connecting frame (3); the two square flange plates (2) are connected by fixing bolts; a filter plate (4) is embedded in the inner wall of the first connecting frame (1); a water delivery assembly is connected to the middle of one side of the second connecting frame (3); a dust removal mechanism is connected to the middle of the upper end of the second connecting frame (3); a collecting box (19) is connected to the lower end of the second connecting frame (3); a cleaning box (20) is slidably connected to the middle of the lower end of the inner wall of the collecting box (19); the cleaning box (20) extends through one end to one side of the collecting box (19); and a pull plate is connected to one side of the cleaning box (20).
2. The filter capable of changing the temperature of a gas according to claim 1, wherein, The water delivery assembly comprises a water tank (5), water delivery pipes (6) are connected to the upper and lower parts of one side of the water tank (5), water valves are connected to the outer walls of the two water delivery pipes (6), a water pump (7) is connected to the inner wall of the lower end of one side of the water tank (5), a delivery pipe (8) is connected to the output end of the water pump (7), one end of the delivery pipe (8) penetrates the water tank (5) and the second connecting frame (3) and extends into the second connecting frame (3), a fixed pipe (9) is connected to one end of the delivery pipe (8), the fixed pipe (9) is connected to one side of the inner wall of the second connecting frame (3) through a first mounting block, inner water pipes (10) are evenly connected to one end of the fixed pipe (9), the number of the inner water pipes (10) is three groups, and the shape of the inner water pipes (10) is S-shaped.
3. The filter capable of changing the temperature of a gas according to claim 2, wherein, One end of each of the plurality of inner water pipes (10) is connected to a mounting pipe (11), a drain pipe (12) is connected to the middle of one end of the mounting pipe (11), one end of the drain pipe (12) penetrates the second connecting frame (3) and the water tank (5) in sequence and extends into the water tank (5), and the middle of one side of the drain pipe (12) is connected to one side of the inner wall of the second connecting frame (3) through a second mounting block.
4. The filter capable of changing the temperature of a gas according to claim 1, wherein, The dust removal mechanism comprises a housing (13), a motor (14) is connected to the middle of one side of the housing (13), a lead screw (15) is connected to the output end of the motor (14), one end of the lead screw (15) penetrates and extends into the housing (13) and is connected to one side of the inner wall of the housing (13), a moving block (16) is slidably connected to the outer wall of the lead screw (15), a stabilizing rod is connected to one side of the inner wall of the housing (13) corresponding to both sides of the lead screw (15), the moving block (16) is located outside the outer walls of the two stabilizing rods, a through hole is formed in the moving block (16) corresponding to the stabilizing rods, and the two stabilizing rods are located inside the two through holes, respectively.
5. The filter capable of changing the temperature of a gas according to claim 4, wherein, The lower end of the moving block (16) is evenly connected to a plurality of cleaning plates (17), the number of the cleaning plates (17) is six groups, and each of the plurality of cleaning plates (17) is in contact with the inner water pipes (10) on both sides.
6. The filter capable of changing the temperature of a gas according to claim 5, wherein, A cleaning brush is connected to one side of each of the plurality of cleaning plates (17) corresponding to one side of the inner water pipes (10), and the cleaning brush is in contact with one side of the inner water pipes (10).
7. The filter capable of changing the temperature of a gas according to claim 1, wherein, The lower end of the second connecting frame (3) is provided with a lower ash hole, and the lower end of the inner wall of the second connecting frame (3) is connected with guide blocks (18) on both sides of the upper end of the lower ash hole.
8. The filter capable of changing the temperature of a gas according to claim 1, wherein, The lower part of the inner wall of the collecting box (19) is rotatably connected with electric telescopic rods (21), and the inner wall of the collecting box (19) is uniformly rotatably connected with material blocking plates (22). The upper ends of two electric telescopic rods (21) are rotatably connected with one side of the lower end of one material blocking plate (22), and the upper ends of the other two electric telescopic rods (21) are rotatably connected with one side of the lower end of the other material blocking plate (22).