Reaction kettle waste gas emission treatment device

By designing a device that includes a filter box and a cleaning box, multiple purifications of the reactor exhaust gas and convenient replacement of the filter element are achieved, solving the problem of poor exhaust gas treatment effect in existing devices and improving the exhaust gas purification capacity.

CN224056945UActive Publication Date: 2026-03-31JIANG XI HUAHAO CHEM ENG LIMIT CORP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing reactor exhaust gas treatment devices are unable to achieve waste gas recycling, resulting in poor treatment performance.

Method used

A device comprising a filter box, a cleaning box, and a circulation mechanism was designed to achieve multiple purification treatments of exhaust gas through multiple filtrations and filter element replacements.

Benefits of technology

It enables multiple filtrations of exhaust gas and convenient replacement of filter elements, improving the purification effect of exhaust gas and ensuring the ability to recycle exhaust gas.

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    Figure CN224056945U_ABST
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Abstract

The utility model discloses a reaction kettle waste gas emission treatment device which comprises a filter box, an inlet is formed in the top end of one side of the filter box, a discharging pump is installed at the bottom end of one side of the filter box, a circulation mechanism is installed at the top end of an outlet and comprises a feeding port formed in the top end of the outlet, and a guide pipe is installed at the top end of the feeding port. A pump body is mounted at the bottom end of the guide pipe; a discharge hole is formed in the top end of the guide pipe. The feeding port is formed in the top end of the outlet, before waste gas is exhausted, a valve of the outlet is closed, then the pump body works to generate suction force, the cleaned waste gas can be sucked out through the feeding port, then the waste gas is conveyed to the discharging port through the guide pipe, and the waste gas is conveyed into the filtering box through the discharging port. The waste gas can be filtered by the filter box and cleaned by the filter element again, so that the waste gas can be cleaned for multiple times, the waste gas cleaning effect is better, and the aim that the waste gas emission treatment device of the reaction kettle is convenient to circularly treat the waste gas is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of reactor exhaust gas treatment technology, and in particular to a reactor exhaust gas emission treatment device. Background Technology

[0002] In a broad sense, a reaction vessel is a container that undergoes physical or chemical reactions. Through structural design and parameter configuration, it achieves the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process. Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food industries. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization, and condensation. Examples include reactors, reaction vessels, decomposition vessels, and polymerization kettles. Materials generally include carbon manganese steel, stainless steel, zirconium, nickel-based alloys, and other composite materials. The exhaust gas emitted from reaction vessels may pollute the environment and needs to be treated. This necessitates a reaction vessel exhaust gas treatment device.

[0003] To address this, Chinese patent application CN208493671U discloses a waste gas emission treatment device connected to a production workshop. The device includes an emission pipe connected to one side of the production workshop, composed of multiple short pipe sections joined together. Each short pipe has a flange at both ends, with a positioning rod circumferentially fixed to one end of the flange. The positioning rod is perpendicular to the flange and extends outwards from the short pipe. During installation, the short pipe can be pre-aligned using the positioning rod, making the installation process relatively easy and efficient.

[0004] 1. The above-mentioned exhaust gas treatment device can be installed by aligning the short pipe in advance with the positioning rod, which makes the installation process relatively easy and efficient. However, during use, only one filtration and cleaning may result in poor treatment effect and difficulty in circulating and purifying the exhaust gas. Utility Model Content

[0005] The purpose of this invention is to provide a reactor exhaust gas treatment device to solve the problem that existing reactor exhaust gas treatment devices are difficult to recycle exhaust gas.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a reaction vessel exhaust gas treatment device, including a filter box;

[0007] An inlet is installed at the top of one side of the filter box, a discharge pump is installed at the bottom of one side of the filter box, a connecting pipe is installed on one side of the discharge pump, and a cleaning box is installed on one side of the connecting pipe.

[0008] The cleaning box is equipped with a filter element inside, and an outlet is installed at the bottom of one side of the cleaning box. A circulation mechanism is installed at the top of the outlet.

[0009] The circulation mechanism includes an inlet installed at the top of the outlet, a conduit installed at the top of the inlet, a pump body installed at the bottom of the conduit, and an outlet installed at the top of the conduit.

[0010] In use, firstly, exhaust gas is fed into the filter box through the inlet. The filter screen filters the exhaust gas and removes dust. After filtration by the filter screen inside the filter box, the discharge pump operates and drives the filtered exhaust gas into the cleaning box through the connecting pipe. The filter element, which can be made of activated carbon, absorbs harmful substances in the exhaust gas. The inlet can be connected to other pipes through the first flange and the second flange.

[0011] Furthermore, a connection structure is installed on one side of the inlet. The connection structure includes a second flange installed on one side of the inlet, a first flange installed on one side of the second flange, a sealing block installed on one side of the first flange, a sealing ring installed on one side inside the second flange, a mounting screw installed on one side of the first flange, and a nut installed on one side of the mounting screw. The inlet can be connected to other pipes through the flange.

[0012] Furthermore, the outer side wall of the mounting screw is uniformly provided with external threads, and the inner side wall of the nut is uniformly provided with internal threads that cooperate with the external threads. The mounting screw and the nut are threadedly connected, and the mounting screw and the nut can fix the first flange and the second flange together.

[0013] Furthermore, the nuts are arranged in a ring shape, and the nuts are arranged at equal intervals on one side of the second flange.

[0014] Furthermore, the top of the cleaning box is equipped with a disassembly structure, which includes an opening installed at the top of the cleaning box, a cover installed at the top of the opening, a rubber ring installed at the bottom of the cover, a fixing plate installed on the outside of the opening, and a rotating shaft installed on the inside of the fixing plate. The filter element can be replaced by opening the cover.

[0015] Furthermore, a locking block is provided at the bottom of the cover, and a locking groove is provided at the top of the opening. The cover and the opening form a locking structure, which facilitates disassembly.

[0016] Furthermore, a snap fastener is installed at the top of the rotating shaft. The snap fastener is arranged in a ring and can fix the cover.

[0017] The advantages of the reaction vessel exhaust gas treatment device provided by this utility model are: during use, the exhaust gas on the filter side can also be sent into the filter box through the conduit for multiple filtrations and purifications, so as to improve the filtration effect. At the same time, when the filter element needs to be replaced, the cover can be moved to replace the filter element through the opening.

[0018] By installing an inlet at the top of the outlet, the outlet valve is closed before the exhaust gas is discharged. Then, the pump body works to generate suction, which can draw the cleaned exhaust gas out through the inlet. The exhaust gas is then transported to the outlet through a conduit and sent to the filter box through the outlet. The exhaust gas can then be filtered again through the filter box and the filter element is cleaned. This allows the exhaust gas to be cleaned multiple times, resulting in a better cleaning effect. This achieves the purpose of the reactor exhaust gas emission treatment device to facilitate the recycling of exhaust gas.

[0019] An opening is installed at the top of the cleaning chamber, which is sealed by a cover. The rubber ring at the bottom of the cover enhances the seal. The rotating shaft inside the fixing plate can rotate, and the rotation of the shaft will cause the buckle to lock the cover in place. When the filter element needs to be replaced, the buckle is rotated to release it from the cover, allowing the cover to be opened and the filter element to be replaced through the opening. This achieves the purpose of facilitating filter element replacement in the reactor exhaust gas treatment device. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0021] Figure 2 This is a frontal cross-sectional view of the present invention.

[0022] Figure 3 For the present utility model Figure 2 Enlarged cross-sectional view of point A in the middle section;

[0023] Figure 4 This is a partial cross-sectional view of the connection structure of this utility model.

[0024] Figure 5 This is a partial cross-sectional view of the circulation mechanism of this utility model.

[0025] The following are the annotations in the diagram: 1. Filter box; 2. Inlet; 3. Connecting structure; 301. First flange; 302. Second flange; 303. Mounting screw; 304. Nut; 305. Sealing block; 306. Sealing ring; 4. Circulation mechanism; 401. Discharge port; 402. Inlet; 403. Pump body; 404. Guide tube; 5. Discharge pump; 6. Connecting pipe; 7. Cleaning box; 8. Filter element; 9. Outlet; 10. Disassembly and assembly structure; 1001. Cover; 1002. Rubber ring; 1003. Opening; 1004. Rotating shaft; 1005. Buckle; 1006. Fixing plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5 One embodiment of this utility model is a reactor exhaust gas treatment device, which includes a filter box 1.

[0028] An inlet 2 is installed at the top of one side of the filter box 1. A connecting structure 3 is installed on one side of the inlet 2. The connecting structure 3 includes a second flange 302 installed on one side of the inlet 2, a first flange 301 installed on one side of the second flange 302, a sealing block 305 installed on one side of the first flange 301, a sealing ring 306 installed on one side inside the second flange 302, and a mounting screw 303 installed on one side of the first flange 301. External threads are evenly provided on the outer side wall of the mounting screw 303, and internal threads that cooperate with the external threads are evenly provided on the inner side wall of the nut 304. The mounting screw 303 and the nut 304 are threadedly connected.

[0029] Nuts 304 are installed on one side of the mounting screws 303. The nuts 304 are distributed in a ring and are arranged at equal intervals on one side of the second flange 302.

[0030] See attached document Figure 1-2 and attached Figure 4 As shown, during use, after the exhaust gas is loaded into the filter box 1 through inlet 2, the filter screen can filter the exhaust gas and the dust inside. After filtration by the filter screen inside the filter box 1, the discharge pump 5 will drive the filtered exhaust gas into the cleaning box 7 through the connecting pipe 6. After filtration by the filter element 8, which can be made of activated carbon material, the filter element 8 can absorb harmful substances inside the exhaust gas. The exhaust gas after treatment can be discharged through outlet 9. Inlet 2 can be connected to other pipes through the first flange 301 and the second flange 302. The mounting screws 303 and nuts 304 form a threaded connection. The flanges can be fixed together by the mounting screws 303 and nuts 304. The sealing block 305 and the sealing ring 306 can enhance the sealing between the flanges.

[0031] A discharge pump 5 is installed at the bottom of one side of the filter box 1. A connecting pipe 6 is installed on one side of the discharge pump 5. A cleaning box 7 is installed on one side of the connecting pipe 6. A disassembly structure 10 is installed at the top of the cleaning box 7. The disassembly structure 10 includes an opening 1003 installed at the top of the cleaning box 7. A cover 1001 is installed at the top of the opening 1003. A locking block is provided at the bottom of the cover 1001. A locking groove is provided at the top of the opening 1003. The cover 1001 and the opening 1003 form a locking structure.

[0032] A rubber ring 1002 is installed at the bottom of the cover 1001, a fixing plate 1006 is installed on the outside of the opening 1003, a rotating shaft 1004 is installed on the inside of the fixing plate 1006, and a buckle 1005 is installed at the top of the rotating shaft 1004. The buckles 1005 are distributed in a ring.

[0033] See attached document Figure 1-3 As shown, the opening 1003 is sealed by the cover 1001. The rubber ring 1002 at the bottom of the cover 1001 will improve the sealing effect. The rotating shaft 1004 inside the fixing plate 1006 can rotate. The rotation of the rotating shaft 1004 will drive the buckle 1005 to lock the cover 1001, which can fix the cover 1001. When the filter element 8 needs to be replaced, rotate the buckle 1005 so that the buckle 1005 is no longer locked on the cover 1001, and the cover 1001 can be opened. Then the filter element 8 can be replaced through the opening 1003.

[0034] The cleaning chamber 7 is equipped with a filter element 8, and an outlet 9 is installed at the bottom of one side of the cleaning chamber 7. A circulation mechanism 4 is installed at the top of the outlet 9.

[0035] The circulation mechanism 4 includes an inlet 402 installed at the top of the outlet 9, a conduit 404 installed at the top of the inlet 402, a pump body 403 installed at the bottom of the conduit 404, and an outlet 401 installed at the top of the conduit 404.

[0036] See attached document Figure 1-2 and attached Figure 5 As shown, before the exhaust gas is discharged, the valve of outlet 9 is closed, and then the pump body 403 works to generate suction, which can draw out the cleaned exhaust gas through the feed port 402, and then transport the exhaust gas to the discharge port 401 through the conduit 404. The exhaust gas is sent to the filter box 1 through the discharge port 401, so that the exhaust gas can be filtered again through the filter box 1 and cleaned by the filter element 8. In this way, the exhaust gas can be cleaned multiple times, so that the exhaust gas cleaning effect is better.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A device for treating exhaust gas from a reactor, comprising a filter box (1); Its features are: An inlet (2) is installed at the top of one side of the filter box (1), a discharge pump (5) is installed at the bottom of one side of the filter box (1), a connecting pipe (6) is installed on one side of the discharge pump (5), and a cleaning box (7) is installed on one side of the connecting pipe (6). The cleaning box (7) is equipped with a filter element (8), and an outlet (9) is installed at the bottom of one side of the cleaning box (7). A circulation mechanism (4) is installed at the top of the outlet (9). The circulation mechanism (4) includes an inlet (402) installed at the top of the outlet (9), a conduit (404) installed at the top of the inlet (402), a pump body (403) installed at the bottom of the conduit (404), and an outlet (401) installed at the top of the conduit (404).

2. The reactor exhaust gas treatment device according to claim 1, characterized in that: A connecting structure (3) is installed on one side of the inlet (2). The connecting structure (3) includes a second flange (302) installed on one side of the inlet (2), a first flange (301) installed on one side of the second flange (302), a sealing block (305) installed on one side of the first flange (301), a sealing ring (306) installed on one side inside the second flange (302), a mounting screw (303) installed on one side of the first flange (301), and a nut (304) installed on one side of the mounting screw (303).

3. The reactor exhaust gas treatment device according to claim 2, characterized in that: The mounting screw (303) has external threads evenly distributed on its outer side wall, and the nut (304) has internal threads evenly distributed on its inner side wall that cooperate with the external threads. The mounting screw (303) and the nut (304) are connected by threads.

4. The reactor exhaust gas treatment device according to claim 2, characterized in that: The nuts (304) are arranged in a ring, and the nuts (304) are arranged at equal intervals on one side of the second flange (302).

5. The reactor exhaust gas treatment device according to claim 1, characterized in that: The cleaning box (7) is equipped with a disassembly structure (10) at its top. The disassembly structure (10) includes an opening (1003) installed at the top of the cleaning box (7). A cover (1001) is installed at the top of the opening (1003). A rubber ring (1002) is installed at the bottom of the cover (1001). A fixing plate (1006) is installed on the outside of the opening (1003). A rotating shaft (1004) is installed on the inside of the fixing plate (1006).

6. The reactor exhaust gas treatment device according to claim 5, characterized in that: The bottom end of the cover (1001) is provided with a locking block, and the top end of the opening (1003) is provided with a locking groove. The cover (1001) and the opening (1003) form a locking structure.

7. The reactor exhaust gas treatment device according to claim 5, characterized in that: The top of the rotating shaft (1004) is fitted with a snap fastener (1005), which is arranged in a ring.

Citation Information

Patent Citations

  • Waste gas emission treatment device

    CN208493671U