Ash falling device of dust removal equipment
By designing the anti-disturbance mechanism and the dust collection mechanism of the dust collector, the problems of dust rising and clogging in the dust collection hopper were solved, achieving efficient dust removal of the dust removal equipment and improving the operational stability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-31
AI Technical Summary
In existing dust removal equipment, dust in the dust collection hopper is easily stirred up and clogged, making it inconvenient to discharge and affecting the operation of the equipment.
Design an ash discharge device, including an ash collection hopper, an anti-disturbance mechanism, and an ash discharge mechanism. A servo motor drives the discharge screw and scraper. Combined with the inclined plate and rising guide plate of the anti-disturbance mechanism, air disturbance and dust overflow are prevented, so as to achieve smooth ash discharge.
It effectively prevents dust from being stirred up and clogging inside the dust removal equipment, improves ash removal efficiency, reduces equipment operation interference, and ensures smooth dust discharge.
Smart Images

Figure CN224056963U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust collector technology, specifically to a dust collector for a dust removal device. Background Technology
[0002] The dust collector in a dust collector is a device used to collect and remove dust accumulated inside the dust collector. Its main function is to periodically remove the dust collected on the filter bags, allowing it to fall into the dust hopper and then be discharged through the dust removal system. A pulse jet cleaner is a high-efficiency dust collection device that uses pulse jet cleaning technology to remove dust from filter bags. Pulse jet cleaning is a common cleaning technology used in baghouse dust collectors. Its working principle involves rapidly injecting compressed air into the interior of the filter bags for a short period, generating an instantaneous high-pressure airflow that causes the filter bags to rapidly expand and contract, thereby shaking off the dust adhering to the outer surface of the filter bags.
[0003] Currently, dust collection equipment collects dust from pulse cleaning by installing a dust collection hopper at the bottom. The dust collection hopper is connected to the dust collection equipment body. Although dust collection is convenient, when air enters the dust collection equipment body, the dust collected in the hopper will diffuse and enter the hopper, causing the dust in the hopper to be stirred up and interfering with the operation of the dust collection equipment. Dust collected in the hopper for a long time can easily block the outlet, making it inconvenient for dust to be discharged from the hopper, and even causing dust to stick to the hopper. Utility Model Content
[0004] The purpose of this utility model is to provide a dust collector for a dust removal device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a dust collector for a dust removal device, comprising a dust collection hopper, a dust collector body mounted on the top of the dust collection hopper via an assembly mechanism, an anti-disturbance mechanism located at the lower end of the dust collector body above the dust collection hopper, a dust collection mechanism located inside the dust collection hopper below the anti-disturbance mechanism, a dust collection pipe connected to the bottom of the dust collection hopper, a dust discharge valve located at the lower end of the dust collection pipe, a dust-laden inlet located on one side of the dust collector body above the anti-disturbance mechanism, a dust collector bag located inside the dust collector body above the dust collector inlet, a pulse cleaning machine located on the dust collector body above the dust collector bag, and a purification outlet located on the side of the dust collector body away from the dust-laden inlet above the pulse cleaning machine.
[0006] Preferably, the anti-disturbance mechanism includes an anti-disturbance plate, a dust discharge port, an inclined plate, and an upward guide plate. The anti-disturbance plate is provided inside the dust collector body below the dust inlet, the dust discharge port is provided on the anti-disturbance plate, the inclined plate is provided inside the dust discharge port, and the upward guide plate is provided on the top of the anti-disturbance plate.
[0007] Preferably, the ash collection mechanism includes a servo motor, a motor base, and a discharge screw. The servo motor is mounted on the upper end of the ash collection hopper via the motor base. The output end of the servo motor is connected to the discharge screw via a coupling. The lower end of the discharge screw is located in the ash collection pipe above the ash discharge valve.
[0008] Preferably, the ash-collecting mechanism further includes a connecting rod and a scraper, with the scraper provided on the discharge screw via the connecting rod.
[0009] Preferably, there are several rising guide plates, and the side of the rising guide plate near the dust inlet is inclined, and the inclined direction of the inclined plate is the same as that of the inclined surface of the rising guide plate.
[0010] Preferably, the assembly mechanism includes a first flange, a second flange, and assembly bolts. The ash collection hopper is arranged in a conical cylindrical structure. The top of the ash collection hopper is provided with a first flange, and the bottom of the dust collector body is provided with a second flange. The first flange and the second flange are fixed together by assembly bolts.
[0011] Preferably, the top of the motor base is arranged in an arc shape, and the top of the servo motor is provided with a vibration plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. The dust collector of this dust removal equipment is installed in the dust collection hopper at the bottom of the dust collector body through the assembly mechanism. It works in conjunction with the pulse cleaning machine above the dust collector bag for dust removal equipment cleaning and dust collection. The discharge screw, servo motor and scraper in the dust collection hopper work in conjunction with the dust discharge pipe to ensure smooth and convenient dust discharge with minimal retention.
[0014] 2. The dust collector of this dust removal equipment has an anti-disturbance mechanism set below the dust inlet, a dust collection port and an upward guide plate set on the anti-disturbance plate, and an inclined plate set inside the dust collection port. The upward guide plate guides and lifts the air entering from the dust inlet, avoiding air disturbance of the dust in the dust collection hopper. The inclined plate shields and protects the dust collection port from overflow, reducing the dust interference of the dust collection hopper on the dust removal machine. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the ash collection hopper in this utility model;
[0017] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;
[0018] Figure 4 This is a schematic diagram of the anti-interference plate in this utility model.
[0019] In the diagram: 1. Ash collection hopper; 2. Assembly mechanism; 21. No. 1 flange; 22. No. 2 flange; 23. Assembly bolts; 3. Dust collector body; 4. Anti-disturbance mechanism; 41. Anti-disturbance plate; 42. Ash discharge port; 43. Inclined plate; 44. Rising guide plate; 5. Ash discharge mechanism; 51. Servo motor; 52. Motor base; 53. Discharge screw; 54. Connecting rod; 55. Scraper; 6. Ash discharge pipe; 61. Ash discharge valve; 7. Dust-laden inlet; 8. Dust collector bag; 9. Pulse jet cleaner; 10. Purification outlet. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] like Figures 1 to 4 As shown, the dust collector of this embodiment includes a dust collection hopper 1. A dust collector body 3 is mounted on the top of the dust collection hopper 1 via an assembly mechanism 2. An anti-disturbance mechanism 4 is provided at the lower end of the dust collector body 3 above the dust collection hopper 1. A dust collection mechanism 5 is provided inside the dust collection hopper 1 below the anti-disturbance mechanism 4. A dust collection pipe 6 is connected to the bottom of the dust collection hopper 1. A dust discharge valve 61 is provided at the lower end of the dust collection pipe 6. A dust-laden inlet is provided on one side of the dust collector body 3 above the anti-disturbance mechanism 4. 7. A dust collector bag 8 is installed inside the dust collector body 3 above the dust inlet 7. A pulse jet cleaner 9 is installed on the dust collector body 3 above the dust collector bag 8. A purification outlet 10 is installed on the dust collector body 3 on the side away from the dust inlet 7 above the pulse jet cleaner 9. The dust discharge is smooth, convenient and with little retention. It improves the upward flow of air in the dust collector body 3 and prevents dust-laden air from flowing from the dust inlet 7 to the dust collection hopper 1. The anti-disturbance mechanism 4 prevents air disturbance from disturbing the dust collected in the dust collection hopper 1.
[0023] Specifically, the anti-disturbance mechanism 4 includes an anti-disturbance plate 41, a dust collection port 42, an inclined plate 43, and an upward guide plate 44. The dust collector body 3 below the dust inlet 7 is equipped with an anti-disturbance plate 41, a dust collection port 42 is provided on the anti-disturbance plate 41, an inclined plate 43 is provided inside the dust collection port 42, and an upward guide plate 44 is provided on the top of the anti-disturbance plate 41. The upward guide plate 44 on the top of the anti-disturbance plate 41 at the outlet of the dust inlet 7 guides and lifts the dust-laden air, thereby enhancing the upward flow of air within the dust collector body 3.
[0024] Furthermore, the dust collection mechanism 5 includes a servo motor 51, a motor base 52, and a discharge screw 53. The servo motor 51 is installed at the upper end of the dust collection hopper 1 through the motor base 52. The output end of the servo motor 51 is connected to the discharge screw 53 through a coupling. The lower end of the discharge screw 53 is located in the dust collection pipe 6 above the dust discharge valve 61. The servo motor 51 drives the discharge screw 53 to rotate in the dust collection hopper 1, and the dust is discharged from the dust collection pipe 6 into the dust collection hopper 1 through the discharge screw 53.
[0025] Furthermore, the ash collection mechanism 5 also includes a connecting rod 54 and a scraper 55. The discharge screw 53 is provided with a scraper 55 through the connecting rod 54. The side of the scraper 55 away from the connecting rod 54 is in contact with the inner wall of the ash collection hopper 1. The scraper 55 scrapes the inner wall of the ash collection hopper 1 to remove the dust adhering to the inner wall of the ash collection hopper 1.
[0026] Furthermore, several rising guide plates 44 are provided. The rising guide plate 44 is inclined on the side near the dust inlet 7. The inclined plate 43 is inclined in the same direction as the inclined surface of the rising guide plate 44. One of the rising guide plates 44 is located near the dust inlet 7. The inclined plate 43 in the ash discharge port 42 can block air from entering the ash collection hopper 1.
[0027] Furthermore, the assembly mechanism 2 includes a first flange 21, a second flange 22, and assembly bolts 23. The ash collection hopper 1 is arranged in a conical cylindrical structure. The top of the ash collection hopper 1 is provided with a first flange 21, and the bottom of the dust collector body 3 is provided with a second flange 22. The first flange 21 and the second flange 22 are fixed together by assembly bolts 23. The dust collector body 3 can be a cubic or cylindrical structure. A sealing ring is provided between the first flange 21 and the second flange 22. The ash collection hopper 1 with the ash collection mechanism 5 is fixedly installed at the bottom of the dust collector body 3.
[0028] Furthermore, the top of the motor base 52 is designed with an arc surface structure, so dust will not accumulate on the motor base 52. The top of the servo motor 51 is equipped with a vibration plate, and the top of the vibration plate abuts against the inclined plate 43. The vibration plate transmits the vibration of the servo motor 51 to the inclined plate 43 and the anti-interference plate 41. When the ash collection hopper 1 discharges ash, the vibration cleans the inclined plate 43 and the rising guide plate 44.
[0029] The usage method of this embodiment is as follows: First flange 21 and second flange 22 are fixed together using assembly bolts 23. Assembly mechanism 2 fixes the dust collection hopper 1, equipped with dust collection mechanism 5, to the bottom of the dust collector body 3. Dust-laden air enters the dust collector body 3 through dust inlet 7. The rising guide plate 44 on top of the anti-disturbance plate 41 at the outlet of dust inlet 7 guides and lifts the dust-laden air. The rising guide plate 44 enhances the upward flow of air within the dust collector body 3, and the inclined plate 43 in the dust collection port 42 prevents air from entering the dust collection hopper 1, thus preventing dust-laden air from flowing from dust inlet 7 to the dust collection hopper 1. The anti-disturbance mechanism 4 prevents air from disturbing the dust collected in the dust collection hopper 1. The dust-laden air rises and passes through the dust collector bag 8 for filtration, and is discharged through the purification outlet 10 after purification. The pulse cleaning machine 9 is started to perform pulse cleaning on the dust collector bag 8. The cleaned dust is then removed by the anti-disturbance mechanism. The dust falls into the dust collection hopper 1 through the dust discharge port 42 of the baffle plate 41. Since the rising guide plate 44 is inclined on the side near the dust inlet 7, and the inclined plate 43 is inclined in the same direction as the inclined surface of the rising guide plate 44, the dust enters the dust collection hopper 1 along the inclined surfaces of the rising guide plate 44 and the inclined plate 43. When discharging dust, the receiving box is placed at the bottom of the dust discharge pipe 6, and the dust discharge valve 61 on the dust discharge pipe 6 is opened. The servo motor 51 drives the discharge screw 53, the connecting rod 54 and the scraper 55 to rotate in the dust collection hopper 1. The dust is discharged from the dust discharge pipe 6 to the dust collection hopper 1 through the discharge screw 53. The scraper 55 scrapes the inner wall of the dust collection hopper 1, so the dust discharge is smooth, convenient and with little retention. The inclined plate 43 protects the dust discharge port 42 from overflow and prevents the dust inside the dust collection hopper 1 from rising into the dust collector 3, reducing the dust interference of the dust collection hopper 1 to the dust collector 3.
[0030] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A dust discharger of a dust removal apparatus comprising a dust discharge collection hopper (1), characterized in that: The top of the dust collecting hopper (1) is provided with a dust removal body (3) through an assembly mechanism (2), the lower end of the dust removal body (3) above the dust collecting hopper (1) is provided with a disturbance prevention mechanism (4), the dust collecting hopper (1) below the disturbance prevention mechanism (4) is provided with a dust falling mechanism (5), the bottom of the dust collecting hopper (1) is communicated with a dust falling pipe (6), the lower end of the dust falling pipe (6) is provided with a dust discharge valve (61), one side of the dust removal body (3) above the disturbance prevention mechanism (4) is provided with a dust inlet (7), the dust removal body (3) above the dust inlet (7) is provided with a dust removal cloth bag (8) in the inside, the dust removal body (3) above the dust removal cloth bag (8) is provided with a pulse dust cleaning machine (9), the dust removal body (3) above the pulse dust cleaning machine (9) away from the dust inlet (7) is provided with a purification outlet (10).
2. The dust discharger of the dust removal apparatus according to claim 1, characterized in that: The disturbance prevention mechanism (4) comprises a disturbance prevention plate (41), a dust falling port (42), an inclined plate (43) and an upward flow guide plate (44), the inside of the dust removal body (3) below the dust inlet (7) is provided with the disturbance prevention plate (41), the disturbance prevention plate (41) is provided with the dust falling port (42), the inside of the dust falling port (42) is provided with the inclined plate (43), and the top of the disturbance prevention plate (41) is provided with the upward flow guide plate (44).
3. The dust discharger of the dust removal apparatus according to claim 2, characterized in that: The dust falling mechanism (5) comprises a servo motor (51), a motor base (52) and a discharging screw (53), the upper end of the dust collecting hopper (1) is provided with the servo motor (51) through the motor base (52), the output end of the servo motor (51) is connected with the discharging screw (53) through a shaft coupling, and the lower end of the discharging screw (53) is arranged in the dust falling pipe (6) above the dust discharge valve (61).
4. The dust collector of the dust extraction equipment according to claim 3, characterized in that: The dust falling mechanism (5) further comprises a connecting rod (54) and a scraper (55), and the discharging screw (53) is provided with the scraper (55) through the connecting rod (54).
5. The dust collector according to claim 2, wherein: The upward flow guide plate (44) is provided with a plurality of upward flow guide plates (44), one side of the upward flow guide plate (44) close to the dust inlet (7) is provided as an inclined surface, and the inclined direction of the inclined plate (43) is inclined in the same direction as the inclined surface of the upward flow guide plate (44).
6. The dust collector according to claim 1, wherein: The assembly mechanism (2) comprises a first flange (21), a second flange (22) and an assembly bolt (23), the dust collecting hopper (1) is provided in a conical cylindrical structure, the top of the dust collecting hopper (1) is provided with the first flange (21), the bottom of the dust removal body (3) is provided with the second flange (22), and the first flange (21) and the second flange (22) are fixed through the assembly bolt (23).
7. The dust collector according to claim 3, wherein: The top of the motor base (52) is provided in a circular arc surface structure, and the top of the servo motor (51) is provided with a vibration plate.