Hydrogen-containing silicone oil synthesis reaction kettle with in-situ separation function

By introducing an in-situ separation function into the hydrogen-containing silicone oil synthesis reactor, and using a drive motor to drive the filter plates and adsorption filter cartridges, the problem of increased viscosity caused by the accumulation of by-products was solved, achieving efficient adsorption of impurities and gases in the reactor, and improving the uniformity and efficiency of the reaction.

CN224057372UActive Publication Date: 2026-03-31XINJIANG WESTERN HOSHINE SILICON IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In existing equipment, byproducts tend to accumulate during the synthesis of hydrogen-containing silicone oil, increasing the viscosity of the system and affecting the uniformity and efficiency of the mixed reaction.

Method used

Design a hydrogen-containing silicone oil synthesis reactor with in-situ separation function. The reactor body is fixedly connected to the working mechanism, and the motor drives the filter plate to move up and down reciprocally. The filter plate is made of alkaline-impregnated activated carbon. The adsorption filter cartridge is filled with non-polar macroporous resin to adsorb unreacted hydrides and catalyst degradation products.

Benefits of technology

It effectively removes impurities and acidic gases from the reactor, improves reaction uniformity and efficiency, and ensures the reaction proceeds completely.

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Abstract

The utility model relates to the technical field of chemical preparation devices, in particular to a hydrogen-containing silicone oil synthesis reaction kettle with an in-situ separation function. Comprising an operation machine core and a kettle body, the operation machine core and the kettle body are mutually fastened and connected, the operation machine core comprises an operation plate and a bottom frame, a push motor is fixedly arranged at the top of the operation plate, the output end of the push motor penetrates through the operation plate, and a filter plate is fixedly arranged at the bottom of the push motor; the utility model aims to solve the technical problems that the existing device is easy to cause by-product accumulation, the system viscosity is increased, the mixing reaction uniformity is influenced, and the reaction efficiency is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of chemical preparation equipment technology, and in particular to a hydrogen-containing silicone oil synthesis reactor with in-situ separation function. Background Technology

[0002] Hydrogen-containing silicone oils are typically synthesized via chlorosilane hydrolysis or hydrosilylation. Using chlorosilanes as raw materials, hydrolysis generates siloxane intermediates, which are then subjected to acid-base equilibrium adjustment and cracking condensation to obtain linear or cyclic hydrogen-containing siloxanes. Subsequently, under the action of a catalyst, the hydrogen-containing siloxanes are further polymerized through hydrosilylation reactions, controlling their molecular weight and hydrogen content to ultimately obtain the target product.

[0003] The synthesis of hydrogen-containing silicone oil involves key steps such as hydrolysis, condensation polymerization, and hydrosilylation. During hydrolysis, uniform stirring promotes sufficient contact between chlorosilanes and water, reducing the formation of byproducts caused by localized, vigorous reactions. During condensation polymerization and hydrosilylation reactions, stirring helps to achieve uniform catalyst distribution, improving reaction rate and selectivity. Existing equipment lacks in-situ separation capabilities, leading to the accumulation of byproducts, increased system viscosity, and compromised stirring uniformity, resulting in incomplete reactions. Utility Model Content

[0004] The technical problem to be solved by this invention is that existing devices are prone to the accumulation of by-products, which increases the viscosity of the system, affects the uniformity of the mixing reaction, and reduces the reaction efficiency.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a hydrogen-containing silicone oil synthesis reactor with in-situ separation function, including a working core and a reactor body, the working core and the reactor body are fastened to each other, the working core includes a working plate and a base frame, a push motor is fixedly installed on the top of the working plate, the output end of the push motor passes through the working plate, and a filter plate is fixedly installed at the bottom;

[0006] The base frame is configured as an inverted bucket-shaped connecting base plate, and the diameter of the connecting base plate is smaller than the diameter of the reactor. Multiple filter holes are opened around the connecting base plate. Assembly frames are fixedly installed on both sides of the base frame. The base frame is slidably connected to the filter plate through the assembly frames. Multiple adsorption filter cartridges are fastened to the top of the base frame.

[0007] As a further improvement of this utility model, the outer wall of the adsorption filter cartridge is provided with a filter screen groove, and the inside of the adsorption filter cartridge is filled with a non-polar macroporous resin.

[0008] As a further improvement of this utility model, the base frame is provided with a plurality of snap-fit ​​grooves on the center side, and the snap-fit ​​grooves are fastened and snapped to the bottom end of the adsorption filter cartridge.

[0009] As a further improvement of this utility model, the assembly frame is provided with a vertical slot that extends to the top of the assembly frame.

[0010] As a further improvement of this utility model, threaded plates are fixedly provided on both sides of the top of the assembly frame, and the threaded plates are fastened to the bottom side of the working plate by assembly bolts.

[0011] As a further improvement of this utility model, a connecting arm is fixedly provided on the top of the assembly frame. The connecting arm is configured as an L-shaped plate structure, and its top is fastened to the vessel body by mounting bolts.

[0012] The beneficial effects of this utility model are as follows: This utility model features a working mechanism that is securely connected to the reactor body. A drive motor is fixedly mounted at its top, and a filter plate is fixedly connected to its output end. Multiple adsorption filter cartridges are securely fastened to the top of the base frame. The outer wall has a filter screen groove filled with non-polar macroporous resin, which effectively adsorbs unreacted hydrides and catalyst degradation products. Furthermore, by driving the filter plate with the motor to reciprocate up and down at the assembly frame, and by using alkali-impregnated activated carbon material for the filter plate, it not only physically adsorbs impurities during the production process but also effectively improves the adsorption capacity for acidic gases. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the working mechanism of a hydrogen-containing silicone oil synthesis reactor with in-situ separation function according to this utility model;

[0014] Figure 2 This is a disassembly diagram of the working mechanism of a hydrogen-containing silicone oil synthesis reactor with in-situ separation function according to this utility model;

[0015] Figure 3 This is a partial component illustration of a hydrogen-containing silicone oil synthesis reactor with in-situ separation function according to this utility model.

[0016] Figure 4 This is a partially enlarged view of a hydrogen-containing silicone oil synthesis reactor with in-situ separation function according to this utility model.

[0017] As shown in the figure: 1. Kettle body; 2. Working plate; 3. Base frame; 4. Assembly frame; 5. Filter plate; 6. Adsorption filter cartridge; 7. Snap-fit ​​groove; 8. Vertical slot; 9. Threaded plate; 10. Connecting arm. Detailed Implementation

[0018] The directional terms such as up, down, left, right, front, back, front, back, top, and bottom mentioned or possibly mentioned in this specification are defined relative to their structure and are relative concepts. Therefore, they may vary depending on their location and usage; thus, these or other directional terms should not be interpreted as restrictive terms.

[0019] The singular forms “a,” “the,” and “the” used in this specification are intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes one or more of the associated listed items, any or all possible combinations thereof.

[0020] To make the technical problems to be solved, the technical solutions, and the beneficial effects of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0021] This utility model provides a hydrogen-containing silicone oil synthesis reactor with in-situ separation function, including a working mechanism and a reactor body 1;

[0022] As attached Figure 1 , 2 As shown, the working mechanism and the vessel body 1 are fastened together. The vessel body 1 is a traditional cylindrical container. The working mechanism includes a working plate 2 and a base frame 3. A drive motor is fixedly installed on the top of the working plate 2. An injection port is opened on one side of the drive motor. The output end of the drive motor passes through the working plate 2, and a filter plate 5 is fixedly installed at the bottom. The filter plate 5 is made of activated carbon impregnated with alkali solution, which filters and adsorbs impurities in the vessel and can also adsorb acidic gases in the vessel. A circular groove is opened on the center side of the filter plate 5 for the adsorption filter cartridge 6 to pass through.

[0023] As attached Figure 1-3 As shown, the base frame 3 is configured as an inverted bucket-shaped connecting base plate, with a filter screen plate fixed at the bottom. Multiple snap-fit ​​grooves 7 are provided on the center side of the base frame 3, which are securely snapped into the bottom end of the adsorption filter cartridge 6. This ensures a tight connection between the base frame 3 and the adsorption filter cartridge 6. Simultaneously, since the filter plate 5 has a circular groove on its center side for the adsorption filter cartridge 6 to pass through, space is created for the adsorption filter cartridge 6 to pass through when the filter plate 5 moves up and down. The diameter of the connecting base plate is smaller than the diameter of the reactor mouth, facilitating its placement inside the reactor. Multiple filter holes are provided around the connecting base plate. Assembly frames 4 are fixedly installed on both sides of the base frame 3, and the base frame 3 is slidably connected to the filter plate 5 through the assembly frames 4. Multiple adsorption filter cartridges 6 are securely snapped into the top of the base frame 3. The outer wall of the adsorption filter cartridge 6 has a filter screen groove, and the interior of the adsorption filter cartridge 6 is filled with non-polar macroporous resin for effective adsorption of unreacted hydrides and catalyst degradation products.

[0024] As attached Figure 1-4 As shown, a connecting arm 10 is fixedly installed on the top of the assembly frame 4. The connecting arm 10 is an L-shaped plate structure, and its top is fastened to the vessel body 1 by mounting bolts. The working mechanism and the vessel body 1 are fastened together by the connecting arm 10 and the mounting bolts. A vertical slot 8 is opened through the assembly frame 4, extending to the top of the assembly frame 4. Guide blocks are fixedly installed on both sides of the filter plate 5, which provide the filter plate 5 with the ability to move up and down during the vertical reciprocating motion through the guide blocks and the vertical slot 8. Threaded plates 9 are fixedly installed on both sides of the top of the assembly frame 4, and the threaded plates 9 are fastened to the bottom side of the working plate 2 by assembly bolts; this is used to ensure the tight assembly connection between the working plate 2 and the base frame 3.

[0025] Working Principle: In practical implementation, the working mechanism is first placed inside the reactor body 1. The connecting arm 10 and mounting bolts at the top of the working plate 2 are securely connected to the top of the reactor body 1. The injection pipe is connected to the injection port at the top of the working plate 2, continuously injecting the reaction liquid and catalyst into the reactor. The degradation products are effectively adsorbed through the filter screen of the base frame 3, the multiple filter holes around it, and the adsorption filter cartridge 6, which is filled with non-polar macroporous resin. Then, after the reactant has submerged the top of the adsorption filter cartridge 6, the drive motor is activated, causing its output end to drive the filter plate 5 in a reciprocating motion. Because the filter plate 5 is made of alkaline-impregnated activated carbon and undergoes reciprocating filtration within the reactor, it effectively adsorbs impurities and acidic gases within the reactor.

[0026] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A hydrogen-containing silicone oil synthesis reactor with in-situ separation function, comprising a working core and a reactor body (1), characterized in that: The operation machine core and the kettle body (1) are tightly connected with each other, the operation machine core comprises an operation plate (2) and a chassis (3), the operation plate (2) is fixedly provided with a pushing motor at the top, the pushing motor output end penetrates through the operation plate (2), and the bottom is fixedly provided with a filter plate (5); The chassis (3) is arranged in an inverted bucket shape and is connected with the bottom plate, and the diameter of the connecting bottom plate is smaller than the diameter of the reaction kettle, a plurality of filter holes are arranged around the connecting bottom plate, the two sides of the chassis (3) are fixedly provided with an assembly frame body (4), the chassis (3) is slidably connected with the filter plate (5) through the assembly frame body (4), and a plurality of adsorption filter cartridges (6) are tightly clamped at the top of the chassis (3).

2. The hydrogen-containing silicone oil synthesis reactor with in-situ separation function according to claim 1, characterized in that: A filter mesh groove is arranged on the outer wall of the adsorption filter cartridge (6), and the adsorption filter cartridge (6) is filled with non-polar macroporous resin.

3. The hydrogen-containing silicone oil synthesis reactor with in-situ separation function according to claim 2, characterized in that: A plurality of clamping grooves (7) are arranged on the center side of the chassis (3), and the clamping grooves (7) are tightly clamped with the bottom end of the adsorption filter cartridge (6).

4. The hydrogen-containing silicone oil synthesis reactor with in-situ separation function according to claim 1, characterized in that: The assembly frame body (4) is provided with a vertical slot (8), and the vertical slot (8) extends to the top of the assembly frame body (4).

5. The hydrogen-containing silicone oil synthesis reactor with in-situ separation function according to claim 4, characterized in that: The top of the assembly frame body (4) is fixedly provided with a threaded plate (9), and the threaded plate (9) is tightly connected with the bottom side of the operation plate (2) through assembly bolts.

6. The hydrogen-containing silicone oil synthesis reactor with in-situ separation function according to claim 1, characterized in that: The top of the assembly frame body (4) is fixedly provided with a connecting arm (10), the connecting arm (10) is arranged in an L-shaped plate structure, and the top is tightly connected with the kettle body (1) through mounting bolts.