Perlite filter aid crushing equipment

By designing a two-stage crushing system and a screening screen, the problem of over-grinding of small particles in traditional crushing equipment is solved, achieving efficient crushing of perlite filter aid and improving production efficiency and product fineness.

CN224057465UActive Publication Date: 2026-03-31ZHEJIANG BINGSHENG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Traditional pulverizing equipment tends to over-grind small particles when pulverizing perlite filter aid, resulting in low pulverizing efficiency.

Method used

A two-stage crushing system is adopted, including a first crushing chamber and a second crushing chamber, which respectively carry out preliminary crushing and fine crushing. Materials that do not meet the fineness requirements are screened by a screening screen and sent to the second crushing chamber for further processing.

Benefits of technology

It improves crushing efficiency, ensures that the product fineness meets the requirements, prevents substandard materials from entering subsequent processes, and improves overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of perlite processing equipment, in particular to perlite filter aid crushing equipment, which comprises a first crushing chamber, a second crushing chamber, a third crushing chamber, a fourth crushing chamber and a fourth crushing chamber, the collecting chamber is arranged below the first discharging opening, a screening net plate is arranged at the top of the collecting chamber, and a second discharging opening is formed in the top of the collecting chamber; and the second crushing chamber is arranged on one side of the collecting chamber, a second crushing assembly is arranged in the second crushing chamber, a feeding port is formed in the side, close to the screening net plate, of the second crushing chamber, and a third discharging port is formed in the bottom of the second crushing chamber. By arranging the first crushing chamber and the second crushing chamber, preliminary crushing and fine crushing are respectively carried out, so that the granularity of perlite particles can be gradually reduced, the crushing efficiency is improved, and a final product is ensured to meet the required fineness requirement.
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Description

Technical Field

[0001] This utility model relates to the technical field of perlite processing equipment, and in particular to a perlite filter aid pulverizing equipment. Background Technology

[0002] Perlite filter aid is made from natural perlite ore sand that has been calcined and expanded at high temperatures before being crushed. After crushing, the surface of the perlite particles becomes uneven, forming a serrated structure. These particles are squeezed and interlocked during the filter cake formation process, creating a rough filtration network with many interconnected channels. This network not only blocks micron-sized particles but also boasts a high porosity of 80%-90%, ensuring that the liquid can pass through quickly while effectively intercepting impurities, achieving highly efficient filtration.

[0003] Traditional crushing equipment, such as the perlite filter aid crushing device disclosed in Chinese utility model patent CN219559836U, uses a drive mechanism to rotate a main shaft. The rotation of the main shaft causes a grinding roller connected to a connecting rod to approach a grinding disc under centrifugal force. The grinding roller rotates around the main shaft and cooperates with the grinding disc to crush the perlite raw material. An adjustment mechanism allows for limiting the distance between the connecting rod and the grinding disc during operation, thus preventing over-grinding of the perlite. However, due to the varying particle sizes of the perlite raw material, smaller particles are prone to over-grinding during the crushing process, which also reduces crushing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a perlite filter aid pulverizing device to solve the problems mentioned in the background art.

[0005] The above-mentioned objective of this utility model is achieved through the following technical solution: a perlite filter aid pulverizing device, comprising:

[0006] The first crushing chamber has a feed hopper at the top, a first discharge port at the bottom, and a first crushing component inside.

[0007] A collection chamber is located below the first discharge port, and a screening screen is provided on the top of the collection chamber. A second discharge port is provided on the top of the collection chamber.

[0008] The second crushing chamber is located on one side of the collection chamber. The second crushing chamber is equipped with a second crushing component. The second crushing chamber has a feed inlet on the side near the screen plate and a third discharge outlet at the bottom.

[0009] Preferably, the first crushing assembly includes a pair of crushing rollers rotatably mounted in the first crushing chamber. The crushing rollers are horizontally arranged, and a gear set that meshes with each other is provided at the same end of the two crushing rollers. A first drive motor is provided at the other end of one of the crushing rollers.

[0010] Preferably, a guide plate is provided above the crushing roller, the guide plate is symmetrically distributed from left to right, and the lower end of the guide plate is inclined towards the two crushing rollers relative to its upper end.

[0011] Preferably, a first scraper is provided on one side of the crushing roller, and the end of the first scraper is close to the roller surface of the crushing roller.

[0012] Preferably, a connector is provided on the side wall of the first crushing chamber, the first scraper is inserted into the connector, and a locking screw is screwed onto the connector.

[0013] Preferably, the screening screen is inclined, and the feed inlet is located at the lower end of the screening screen.

[0014] Preferably, a buffer spring is provided below the higher end of the screening screen, and the other end is hinged to the feed inlet. A vibration motor is installed below the screening screen.

[0015] Preferably, the second grinding component includes a grinding disc, which is arranged in a ring around the inner wall of the second grinding chamber;

[0016] A rotating support is mounted in the second crushing chamber via a main shaft, and a second drive motor is mounted at the end of the main shaft;

[0017] The grinding rollers are evenly distributed circumferentially on the outside of the main shaft and are vertically mounted on the rotating support via the roller shaft.

[0018] Preferably, a second scraper is installed at the lower end of the grinding roller, and the other end of the second scraper is fixed on the main shaft.

[0019] The beneficial effects of this utility model are:

[0020] 1. By setting up a first crushing chamber and a second crushing chamber, the present invention can perform preliminary crushing and fine crushing respectively, thereby gradually reducing the particle size of perlite particles, improving crushing efficiency, and ensuring that the final product meets the required fineness requirements.

[0021] 2. Through the screening screen in the collection chamber, materials that do not meet the fineness requirements can be screened out and sent to the second crushing chamber for further crushing through the feed inlet, which avoids substandard materials from directly entering the subsequent process and improves the overall production efficiency. Attached Figure Description

[0022] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model;

[0023] Figure 2 This is a cross-sectional view of an embodiment of the present utility model;

[0024] Figure 3 This is a schematic diagram of the internal structure of the first grinding chamber in an embodiment of this utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of the collection chamber in an embodiment of this utility model;

[0026] Figure 5 This is a schematic diagram of the internal structure of the second grinding chamber in an embodiment of this utility model;

[0027] In the diagram: 1-First crushing chamber, 2-Collection chamber, 3-Second crushing chamber, 4-Feed hopper, 5-First discharge port, 6-First crushing assembly, 601-Crushing roller, 602-First drive motor, 7-Guide plate, 8-First scraper, 9-Plug-in socket, 10-Locking screw, 11-Screw screen, 12-Second discharge port, 13-Feed inlet, 14-Buffer spring, 15-Vibration motor, 16-Third discharge port, 17-Second crushing assembly, 1701-Main shaft, 1702-Second drive motor, 1703-Rotating bracket, 1704-Grinding roller, 1705-Grinding disc, 1706-Second scraper. Detailed Implementation

[0028] The present invention will be further described in detail below with reference to the accompanying drawings.

[0029] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they fall within the scope of the claims of the present utility model.

[0030] Example: Figure 1-5 As shown, a perlite filter aid pulverizing device includes: a first pulverizing chamber 1, a collection chamber 2, and a second pulverizing chamber 3. The collection chamber 2 is located below the first pulverizing chamber 1, and the second pulverizing chamber 3 is located on one side of the collection chamber 2.

[0031] The first crushing chamber 1 is equipped with a feed hopper 4 at the top, a first discharge port 5 at the bottom, and a first crushing component 6 inside.

[0032] like Figure 3As shown, the first crushing assembly 6 includes a pair of crushing rollers 601 rotatably mounted in the first crushing chamber 1. The crushing rollers 601 are horizontally arranged, and a gear set is provided at the same end of the two crushing rollers 601. The gear set consists of two meshing gears, which enable the crushing rollers 601 to rotate in opposite directions. A first drive motor 602 is installed at the other end of one of the crushing rollers 601.

[0033] A guide plate 7 is provided above the crushing roller 601. The guide plates 7 are symmetrically distributed on the left and right sides and are fixed on the inner wall of the first crushing chamber 1. The lower end of the guide plate 7 is inclined towards the two crushing rollers 601 relative to its upper end. Perlite falls from the feed hopper 4 into the first crushing chamber 1 and is guided by the two guide plates 7 to enter between the two crushing rollers 601 for crushing.

[0034] A first scraper 8 is provided on one side of the crushing roller 601, with the end of the first scraper 8 close to the roller surface of the crushing roller 601. A connector 9 is provided on the side wall of the first crushing chamber 1, and the first scraper 8 is inserted into the connector 9. A locking screw 10 is screwed onto the connector 9. The first scraper 8 is used to scrape off the powder adhering to the roller surface of the crushing roller 601.

[0035] To facilitate the adjustment of the position of the first scraper 8, operation windows are provided on the side walls on both sides of the first crushing chamber 1, and the operation windows are sealed with removable sealing plates.

[0036] like Figure 2 and Figure 4 As shown, the collection chamber 2 is located below the first discharge port 5, and a screening screen 11 is installed on the top of the collection chamber 2. A second discharge port 12 is installed on the top of the collection chamber 2. A feed inlet 13 is provided on the side of the second crushing chamber 3 near the screening screen 11.

[0037] The screening screen 11 is inclined, and the feed inlet 13 is located at the lower end of the screening screen 11. A buffer spring 14 is provided below the higher end of the screening screen 11, and the other end is hinged to the feed inlet 13. A vibration motor 15 is installed below the screening screen 11.

[0038] After being crushed by the crushing roller 601, the perlite falls onto the screening screen 11. Larger perlite particles are screened out and enter the second crushing chamber 3 through the feed inlet 13, while smaller particles are collected in the collection chamber 2.

[0039] The second crushing chamber 3 is equipped with a second crushing component 17, and the bottom of the second crushing chamber 3 is equipped with a third discharge port 16.

[0040] like Figure 5As shown, the second crushing assembly 17 includes: a grinding disc 1705, a rotating support 1703 and a grinding roller 1704. The grinding disc 1705 is arranged around the inner wall of the second crushing chamber 3. The rotating support 1703 is installed in the second crushing chamber 3 through a main shaft 1701. A second drive motor 1702 is installed at the end of the main shaft 1701.

[0041] Grinding rollers 1704 are evenly distributed circumferentially on the outside of the main shaft 1701 and are vertically mounted on the rotating support 1703 via roller shafts. A second scraper 1706 is installed at the lower end of the grinding rollers 1704, and the other end of the second scraper 1706 is fixed to the main shaft 1701. During rotation, the second scraper 1706 can scrape up the perlite at the bottom of the second crushing chamber 3 and throw it onto the grinding disc 1705 for crushing under the action of centrifugal force. After crushing, the third discharge port 16 is opened to remove the perlite powder.

Claims

1. A perlite filter aid pulverizing apparatus characterized by, The utility model relates to a kind of powdering machine, including: First pulverizing chamber (1), the top of the first pulverizing chamber (1) is provided with feed hopper (4), bottom is provided with first discharge port (5), inside is provided with first pulverizing component (6); Collecting chamber (2) is arranged below the first discharge port (5), the top of the collecting chamber (2) is provided with screening mesh plate (11), the top of the collecting chamber (2) is provided with second discharge port (12); Second pulverizing chamber (3) is arranged at one side of the collecting chamber (2), second pulverizing component (17) is arranged in the second pulverizing chamber (3), the second pulverizing chamber (3) is provided with feed inlet (13) near one side of the screening mesh plate (11), the bottom of the second pulverizing chamber (3) is provided with third discharge port (16).

2. A perlite filter aid pulverizing apparatus according to claim 1, characterized by: The first pulverizing component (6) includes a pair of pulverizing rollers (601) rotatably mounted in the first pulverizing chamber (1), the pulverizing rollers (601) are horizontally arranged, and the same end of the two pulverizing rollers (601) is provided with a gear set engaged with each other, and the other end of one of the pulverizing rollers (601) is provided with a first driving motor (602).

3. A perlite filter aid pulverizing apparatus according to claim 2, characterized by: A guide plate (7) is arranged above the pulverizing rollers (601), the guide plates (7) are symmetrically distributed left and right, and the lower end of the guide plate (7) is inclined towards the two pulverizing rollers (601) compared with the upper end.

4. A perlite filter aid pulverizing apparatus according to claim 3, characterized in that: A first scraper (8) is arranged at one side of the pulverizing rollers (601), and the end of the first scraper (8) is close to the roller surface of the pulverizing rollers (601).

5. A perlite filter aid pulverizing apparatus according to claim 4, characterized in that: A plug-in seat (9) is arranged on the sidewall of the first pulverizing chamber (1), the first scraper (8) is inserted into the plug-in seat (9), and a locking screw (10) is screwed on the plug-in seat (9).

6. A perlite filter aid pulverizing apparatus according to claim 1, characterized by: The screening mesh plate (11) is arranged obliquely, and the feed inlet (13) is located at the lower end of the screening mesh plate (11).

7. A perlite filter aid pulverizing apparatus according to claim 6, characterized in that: A buffer spring (14) is arranged below the higher end of the screening mesh plate (11), and the other end is hinged at the feed inlet (13), and a vibration motor (15) is mounted below the screening mesh plate (11).

8. A perlite filter aid pulverizing apparatus according to claim 1, characterized by: The second pulverizing component (17) includes: a grinding disc (1705) arranged around the inner wall of the second pulverizing chamber (3); A rotating support (1703) is mounted in the second pulverizing chamber (3) through a main shaft (1701), and a second driving motor (1702) is mounted at the end of the main shaft (1701); A grinding roller (1704) is circumferentially and uniformly distributed outside the main shaft (1701) and is vertically mounted on the rotating support (1703) through a roller shaft.

9. A perlite filter aid pulverizing apparatus according to claim 8, characterized in that: A second scraper (1706) is mounted at the lower end of the grinding roller (1704), and the other end of the second scraper (1706) is fixed on the main shaft (1701).

Citation Information

Patent Citations

  • Perlite filter aid crushing equipment

    CN219559836U