Convenient-to-use soaking device for grain processing
By introducing electrically controlled valves and water level sensors into the soaking device, combined with a semi-circular cleaning basket, the discharge of water and the removal of floating impurities are automatically controlled, solving the problem of manual operation in the prior art, reducing the labor intensity of workers, and improving the convenience of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-03-31
AI Technical Summary
In existing grain processing soaking devices, it is difficult to automatically remove floating light impurities during the soaking process, which requires workers to collect them manually, increasing labor intensity.
An immersion device with an electrically controlled valve and a water level sensor was designed to automatically control the discharge and addition of water, and it is equipped with a semi-circular cleaning basket that automatically removes floating impurities by operating a handle.
The system automates water replacement and floating debris removal, reducing the labor intensity for workers and improving the ease of use of the equipment.
Smart Images

Figure CN224058204U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grain processing technology, and in particular to a soaking device for grain processing that is easy to use. Background Technology
[0002] Grain processing refers to the business activities of transforming raw grains into semi-finished or finished grains, or vice versa. In the process of processing grains into food, the most common step is soaking the grains. For example, in the production of rice noodles, a grain processing soaking device is used to soak the rice.
[0003] However, in the existing technology, when using soaking devices for grain processing to soak grain, it has been found that there may be floating plant residues such as straw, leaves, shells and other light impurities on the surface of the soaking water. Workers often have to manually collect the floating impurities one by one, which is quite inconvenient. Utility Model Content
[0004] The purpose of this invention is to solve the problems existing in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a convenient grain processing soaking device, comprising: a soaking tank, a control terminal fixedly connected to one side of the soaking tank, an inlet pipe and an outlet pipe respectively fixedly embedded at the top and bottom of one end of the other side of the soaking tank, an electrically controlled valve one embedded inside the inlet pipe, an electrically controlled valve two embedded inside the outlet pipe, a soaking basket assembly provided in the inner cavity of the soaking tank, and a floating matter cleaning assembly provided in the inner cavity of the soaking basket assembly.
[0006] Furthermore, a connecting plate is fixedly connected to the top of one corner of the inner cavity of the soaking tank, a maximum water level sensor is fixedly connected to one end of the bottom of the connecting plate, a minimum water level sensor is fixedly connected to the other end of the bottom of the connecting plate, the inside of the water inlet pipe is connected to the inner cavity of the soaking tank, and the inside of the water outlet pipe is connected to the inner cavity of the soaking tank.
[0007] Furthermore, the soaking basket assembly includes a support frame, the bottom of which is fixedly connected to the soaking basket. Multiple water-permeable holes are provided through the four sides and bottom of the soaking basket, and hand-grip grooves are provided through the two ends of the support frame.
[0008] Furthermore, a rotating shaft moving groove is provided on both sides of the inner cavity of the soaking basket, and a pulley moving groove is provided inside the two rotating shaft moving grooves. T-shaped grooves are provided at both ends of the inner cavities of the two rotating shaft moving grooves and the pulley moving grooves, extending upward through the surface of the soaking basket and the support frame.
[0009] Furthermore, the floating debris removal assembly includes a semi-circular cleaning basket, the surface of which is provided with multiple water-permeable holes, both ends of which are fixedly connected to a rotating shaft, and the surfaces of the two rotating shafts are fitted with pulleys through bearings, and a handle is fixedly connected to one side of the semi-circular cleaning basket.
[0010] Furthermore, the bottom surface of the support frame is movably attached to the top of the soaking tub, and the surface of the soaking basket is movably embedded in the inner cavity of the soaking tub.
[0011] Furthermore, the surfaces of the two rotating shafts are movably embedded inside the two rotating shaft moving grooves, the surfaces of the two pulleys are movably embedded inside the pulley moving grooves, and the surface of the semi-circular cleaning basket is movably embedded inside the inner cavity of the soaking basket.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] 1. In this utility model, when the water exchange mode is activated, the control terminal controls the second electrically controlled valve to open, and the water is discharged through the outlet pipe. When the water level is lower than the lowest water level sensor, the control terminal controls the second electrically controlled valve to close and opens the first electrically controlled valve to add water. This design facilitates the replacement of water in the soaking tank without manual operation, thus reducing the labor intensity of workers.
[0014] 2. In this utility model, the semi-circular cleaning basket is adjusted to a vertical position by the handle and the handle is pulled. During the sliding process of the semi-circular cleaning basket, light impurities floating on the water surface enter the inner cavity of the semi-circular cleaning basket. This design makes it easier for workers to clean impurities floating on the water surface. Attached Figure Description
[0015] Figure 1 A schematic diagram of the overall structure of a convenient grain processing soaking device provided by this utility model;
[0016] Figure 2 A schematic diagram of one end of the soaking tank of a grain processing soaking device that is easy to use, provided by this utility model;
[0017] Figure 3 A schematic diagram of a soaking basket assembly for a convenient grain processing soaking device provided by this utility model;
[0018] Figure 4 A partial sectional view of the soaking basket of a convenient grain processing soaking device provided by this utility model;
[0019] Figure 5 A schematic diagram of a floating debris removal component of a soaking device for easy-to-use grain processing provided by this utility model.
[0020] Legend:
[0021] 1. Soaking tub; 101. Control terminal; 102. Inlet pipe; 103. Electrically controlled valve one; 104. Outlet pipe; 105. Electrically controlled valve two; 106. Connecting plate; 107. Electrode highest water level sensor; 108. Electrode lowest water level sensor; 2. Soaking basket assembly; 201. Support frame; 202. Soaking basket; 203. Water permeable hole one; 204. Hand grip groove; 205. Rotary shaft moving groove; 206. Pulley moving groove; 207. T-slot; 3. Floating debris cleaning assembly; 301. Semi-circular cleaning basket; 302. Water permeable hole two; 303. Rotary shaft; 304. Pulley; 305. Handle. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-5 This utility model provides a technical solution: a convenient grain processing soaking device, comprising: a soaking tank 1, a control terminal 101 fixedly connected to one side of the soaking tank 1, an inlet pipe 102 and an outlet pipe 104 fixedly embedded at the top and bottom of the other end of the soaking tank 1, an electrically controlled valve 103 embedded inside the inlet pipe 102, an electrically controlled valve 105 embedded inside the outlet pipe 104, a soaking basket assembly 2 provided in the inner cavity of the soaking tank 1, and a floating matter cleaning assembly 3 provided in the inner cavity of the soaking basket assembly 2.
[0024] Specifically: When the water exchange mode is activated, the control terminal 101 controls the second electric valve 105 to open, and water is discharged through the outlet pipe 104. When the water level is lower than the lowest water level sensor 108, the control terminal 101 controls the second electric valve 105 to close and opens the first electric valve 103 to add water. This design facilitates the replacement of water in the inner cavity of the soaking tank 1 without manual operation, reducing the labor intensity of workers. By adjusting the semi-circular cleaning basket 301 to a vertical position through the handle 305 and pulling the handle 305, light impurities floating on the water surface enter the inner cavity of the semi-circular cleaning basket 301 during the sliding process of the semi-circular cleaning basket 301. This design facilitates the cleaning of impurities floating on the water surface by workers.
[0025] In one embodiment, a connecting plate 106 is fixedly connected to the top of one corner of the inner cavity of the soaking tank 1, a maximum water level sensor 107 is fixedly connected to one end of the bottom of the connecting plate 106, a minimum water level sensor 108 is fixedly connected to the other end of the bottom of the connecting plate 106, the inside of the inlet pipe 102 is connected to the inner cavity of the soaking tank 1, and the inside of the outlet pipe 104 is connected to the inner cavity of the soaking tank 1.
[0026] Specifically, such as Figure 2 As shown: Electrically controlled valve 103 and electrically controlled valve 2 105 are common valves, and their specific structures will not be described here; Electrode maximum water level sensor 107 and electrode minimum water level sensor 108 are used together as a common means of monitoring maximum and minimum water levels, and their specific structures will not be described here.
[0027] In one embodiment, the soaking basket assembly 2 includes a support frame 201, the bottom of which is fixedly connected to a soaking basket 202. The four sides and bottom of the soaking basket 202 are provided with a plurality of water-permeable holes 203, and the two ends of the support frame 201 are provided with hand grip grooves 204.
[0028] Specifically, such as Figure 3 As shown: the soaking basket assembly 2 can be placed in the inner cavity of the soaking tank 1 or removed from the inner cavity of the soaking tank 1 by holding the grip groove 204.
[0029] In one embodiment, a rotating shaft moving groove 205 is provided on both sides of the inner cavity of the soaking basket 202, and a pulley moving groove 206 is provided inside the two rotating shaft moving grooves 205. T-shaped grooves 207 are provided at both ends of the inner cavities of the two rotating shaft moving grooves 205 and the pulley moving grooves 206, extending upward through the surfaces of the soaking basket 202 and the support frame 201.
[0030] Specifically, such as Figure 3-4 As shown: The positions of the rotating shaft moving groove 205 and the pulley moving groove 206 are at the highest water level line to prevent the semi-circular cleaning basket 301 from failing to collect floating impurities; the rotating shaft 303 and the pulley 304 can move up and down inside the T-shaped groove 207.
[0031] In one embodiment, the floating debris cleaning assembly 3 includes a semi-circular cleaning basket 301. The surface of the semi-circular cleaning basket 301 is provided with a plurality of water-permeable holes 302. Both ends of the semi-circular cleaning basket 301 are fixedly connected to a rotating shaft 303. The surfaces of the two rotating shafts 303 are fitted with pulleys 304 through bearings. A handle 305 is fixedly connected to one side of the semi-circular cleaning basket 301.
[0032] Specifically, such as Figure 5As shown: by adjusting the semi-circular cleaning basket 301 to a vertical position by using the handle 305 and pulling the handle 305, light impurities floating on the water surface enter the inner cavity of the semi-circular cleaning basket 301 during the sliding process of the semi-circular cleaning basket 301. This design makes it easier for workers to clean impurities floating on the water surface.
[0033] In one embodiment, the bottom surface of the support frame 201 is movably attached to the top of the soaking tank 1, and the surface of the soaking basket 202 is movably embedded in the inner cavity of the soaking tank 1.
[0034] Specifically, such as Figure 1 As shown: the soaking basket assembly 2 can be placed in the inner cavity of the soaking tank 1 or removed from the inner cavity of the soaking tank 1 by holding the grip groove 204.
[0035] In one embodiment, the surfaces of two rotating shafts 303 are movably embedded inside the two rotating shaft moving grooves 205, the surfaces of two pulleys 304 are movably embedded inside the pulley moving grooves 206, and the surface of the semi-circular cleaning basket 301 is movably embedded inside the cavity of the soaking basket 202.
[0036] Specifically, such as Figure 3 As shown: the rotating shaft moving groove 205 and the pulley moving groove 206 provide moving space for the rotating shaft 303 and the pulley 304, while restricting the movement of the rotating shaft 303 and the pulley 304 to prevent the semi-circular cleaning basket 301 from tilting when sliding, which would affect the collection of floating impurities.
[0037] Working principle: Connect this grain processing soaking device to an external power supply. The external power supply is electrically connected to and provides power to the control terminal 101, electrically controlled valve 103, electrically controlled valve 2 105, electrode maximum water level sensor 107, and electrode minimum water level sensor 108. The control terminal 101 is electrically connected to and associated with the electrically controlled valve 103 and electrically controlled valve 2 105 for control. The electrode maximum water level sensor 107 and electrode minimum water level sensor 108 are electrically connected to the control terminal 101. The control terminal 101 can monitor the on / off status of the electrode maximum water level sensor 107 and electrode minimum water level sensor 108. Connect one end of the water inlet pipe 102 to the external water supply equipment, connect one end of the water outlet pipe 104 to a water pipe, and place the other end of the water pipe in a drainage ditch. In the initial state, the electrically controlled valve 103 and electrically controlled valve 2 105 are in the closed state.
[0038] The grains to be soaked are poured into the inner cavity of the soaking basket 202. The water-adding mode is started through the control terminal 101. The control terminal 101 controls the opening of the electronically controlled valve 103, and the water flows into the inner cavity of the soaking tank 1 through the water inlet pipe 102. When the water level is higher than the electrode maximum water level sensor 107, the circuit of the electrode maximum water level sensor 107 is turned on, and the control terminal 101 controls the electronically controlled valve 103 to close, completing the water addition. When the water in the inner cavity of the soaking tank 1 needs to be replaced, the water replacement mode can be started. The control terminal 101 controls the opening of the electronically controlled valve 205, and the water in the inner cavity of the soaking tank 1 is discharged through the water outlet pipe 104. When the water level is lower than the electrode minimum water level sensor 108, the circuit of the electrode minimum water level sensor 108 is disconnected, and the control terminal 101 controls the closing of the electronically controlled valve 205 and the opening of the electronically controlled valve 103 to repeat the above water-adding mode operation. This design facilitates the replacement of the water in the inner cavity of the soaking tank 1 without manual operation, reducing the labor intensity of workers.
[0039] Holding the handle 305, slide the semi-circular cleaning basket 301 to one end of the rotating shaft moving groove 205 and the pulley moving groove 206. Adjust the semi-circular cleaning basket 301 to a vertical position using the handle 305 and pull the handle 305 to slide the semi-circular cleaning basket 301 to the other end of the rotating shaft moving groove 205 and the pulley moving groove 206. During the sliding process, light impurities such as straw, leaves, and shells floating on the water surface enter the inner cavity of the semi-circular cleaning basket 301 and reach the rotating shaft moving groove 205. After moving the shaft to the other end of the moving groove 205 and the pulley to the moving groove 206, rotate the handle 305 to make the semi-circular cleaning basket 301 horizontal and pull the handle 305 upward, so that the floating object cleaning component 3 moves upward inside the T-shaped groove 207 until the floating object cleaning component 3 is removed, and the impurities collected by the floating object cleaning component 3 are cleaned. This design makes it easy for workers to clean the impurities floating on the water surface. After soaking, the soaking basket component 2 can be lifted out by hand by the handle groove 204 for subsequent processing.
[0040] This design not only makes it easier for workers to clean impurities floating on the water surface, but also eliminates the need for manual water changes, making this soaking device for grain processing easy to use.
[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A soaking device for food processing which is convenient to use, characterized by comprising: Include: The soaking barrel (1), one side of the soaking barrel (1) is fixedly connected with control terminal (101), the top and bottom of one end of the other side of the soaking barrel (1) are respectively fixedly embedded with water inlet pipe (102) and water outlet pipe (104), the inside of the water inlet pipe (102) is embedded with electric control valve (103), the inside of the water outlet pipe (104) is embedded with electric control valve (105), the inner chamber of the soaking barrel (1) is provided with soaking basket assembly (2), the inner chamber of the soaking basket assembly (2) is provided with floating object cleaning assembly (3).
2. The soaking device for food processing according to claim 1, characterized in that: The top of the inner chamber of the soaking barrel (1) is fixedly connected with the connecting plate (106), one end of the bottom of the connecting plate (106) is fixedly connected with the electrode maximum water level sensor (107), the other end of the bottom of the connecting plate (106) is fixedly connected with the electrode minimum water level sensor (108), the inside of the water inlet pipe (102) is through with the inner chamber of the soaking barrel (1), the inside of the water outlet pipe (104) is through with the inner chamber of the soaking barrel (1).
3. The soaking device for food processing according to claim 1, characterized in that: The soaking basket assembly (2) comprises a support frame (201), the bottom of the support frame (201) is fixedly connected with a soaking basket (202), a plurality of water-permeable holes (203) are formed through the four sides and the bottom of the soaking basket (202), hand holding grooves (204) are formed through the two ends of the support frame (201).
4. The soaking device for food processing according to claim 3, characterized in that: The inner chamber of the soaking basket (202) is provided with rotating shaft moving grooves (205) on both sides, the inner chamber of the rotating shaft moving grooves (205) is provided with pulley moving grooves (206), and the inner chamber of the rotating shaft moving grooves (205) and the pulley moving grooves (206) is provided with T-shaped grooves (207) upwardly through the surfaces of the soaking basket (202) and the support frame (201) on both ends.
5. The soaking device for food processing according to claim 1, characterized in that: The floating object cleaning assembly (3) comprises a semicircular cleaning basket (301), a plurality of water-permeable holes (302) are formed through the surface of the semicircular cleaning basket (301), rotating shafts (303) are fixedly connected to the two ends of the semicircular cleaning basket (301), pulleys (304) are sleeved with the rotating shafts (303) through bearings, and a handle (305) is fixedly connected to one side of the semicircular cleaning basket (301).
6. The soaking device for food processing according to claim 3, characterized in that: The surface of the support frame (201) is movably attached to the top of the soaking barrel (1), and the surface of the soaking basket (202) is movably embedded in the inner chamber of the soaking barrel (1).
7. The soaking device for food processing according to claim 5, characterized in that: The surfaces of the two rotating shafts (303) are movably embedded in the inner chambers of the two rotating shaft moving grooves (205), the surfaces of the two pulleys (304) are movably embedded in the inner chambers of the pulley moving grooves (206), and the surface of the semicircular cleaning basket (301) is movably embedded in the inner chamber of the soaking basket (202).