Large nodular cast iron pipe inner wall cleaning equipment

By designing a partition ring and rotating nozzle structure, combined with the use of a water pump, the problem of residual stains after cleaning the inner wall of large ductile iron pipes was solved, achieving efficient cleaning and environmental protection.

CN224058280UActive Publication Date: 2026-03-31HUBEI YITONG CASTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing large-scale ductile iron pipe inner wall cleaning equipment requires secondary cleaning to remove stains after rinsing, which makes cleaning cumbersome and may cause environmental pollution.

Method used

A device including a cleaning component and a water pump was designed. By using a separator ring and a rotating nozzle structure, the sprayed water flow is kept between the separator rings, and the wastewater is pumped out by the water pump, thus avoiding stain residue and water leakage.

Benefits of technology

It achieves efficient stain extraction and prevents environmental pollution, simplifies the cleaning process, and avoids environmental pollution caused by stain re-adhesion and water leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a large nodular cast iron pipe inner wall cleaning device which is characterized by comprising a cleaning piece and a water suction pump communicated with the cleaning piece. The cleaning part comprises a first supporting part and a second supporting part, the first supporting part and the second supporting part are connected through a rotating spray head, the first supporting part and the second supporting part are both sleeved with separation rings, and the rotating spray head is arranged between the two separation rings. According to the cast iron pipe cleaning device, the separation rings, the rotating spray heads and other components are arranged, the separation rings are matched with the cast iron pipe, so that the area between the two separation rings can prevent water flow from flowing out, and when the rotating spray heads wash and clean the inner wall of the cast iron pipe, sprayed water flow stays between the two separation rings; the situation that the cleaned stains are adhered to the inner wall of the cast iron pipe due to the fact that water flows out is avoided, and the effect of pumping out sewage is achieved by arranging a water suction pump and a first supporting piece.
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Description

Technical Field

[0001] This utility model relates to the field of iron pipe inner wall cleaning technology, specifically to a large ductile iron pipe inner wall cleaning device. Background Technology

[0002] Ductile iron pipes are pipes made by centrifugally casting molten iron of grade 18 or higher with the addition of spheroidizing agents using a centrifugal ductile iron casting machine at high speed. They are also known as ductile iron pipes or ductile cast pipes, and are mainly used for the transportation of tap water, making them an ideal material for tap water pipelines.

[0003] Large ductile iron pipes require internal cleaning after prolonged use. Chinese patent CN218610850U describes a large pipe internal wall cleaning device for pipeline engineering. This patent uses a water pump to pressurize water and deliver it to a nozzle, which sprays high-pressure water to flush the pipe's internal wall. This method is very common in existing technology. Although this method can clean the pipe's internal wall quickly, the high-pressure water will collect inside the pipe under gravity. Some water will carry dirt along the pipe's internal wall and be discharged, but some water containing dirt will not be discharged directly and will remain inside the pipe. In this case, a second cleaning is usually required, which is quite cumbersome. Therefore, a large ductile iron pipe internal wall cleaning device is proposed to solve the above-mentioned problems. Utility Model Content

[0004] Based on the above description, this utility model provides a large-scale ductile iron pipe inner wall cleaning device to solve the problem that existing cleaning devices require secondary cleaning to discharge wastewater after rinsing the inner wall of the pipe.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: a large ductile iron pipe inner wall cleaning device, comprising: a cleaning component and a water pump;

[0006] The cleaning component includes a first support and a second support, which are connected to each other via a rotating nozzle. Both the first and second supports are fitted with a partition ring, and the rotating nozzle is positioned between the two partition rings. The first support is connected to the inlet of a water pump via a suction pipe positioned between the two partition rings, and the rotating nozzle is connected to the inlet pipe via the second support.

[0007] Based on the above technical solution, the present invention can be further improved as follows.

[0008] Furthermore, the first support member includes a hollow connecting rod, a partition ring is sleeved on the outside of the hollow connecting rod, a water suction pipe is provided on the outer surface of the hollow connecting rod and communicates with the hollow connecting rod, and the end of the hollow connecting rod away from the second support member is communicated with the water pump.

[0009] Furthermore, the outer surface of the hollow connecting rod is provided with at least three sets of first side plates, and a first roller is provided between two first side plates in each set, with the first roller contacting the inner wall of the cast iron pipe.

[0010] Furthermore, the second support member includes a connecting rod, the outer surface of which is provided with at least three sets of second side plates, a second roller is provided between two second side plates in one set, the second roller is in contact with the inner wall of the cast iron pipe, and a separator ring is sleeved on the outer surface of the connecting rod.

[0011] Furthermore, the rotating nozzle includes a rotating component, and a rotating shaft is provided at one end of the rotating component near the hollow connecting rod. The rotating shaft is connected to the hollow connecting rod through a bearing.

[0012] Furthermore, a rotating tube is provided on the side of the rotating component near the connecting rod. The rotating tube extends into the interior of the connecting rod and is connected to the connecting rod via a bearing, and is in communication with the connecting rod.

[0013] Furthermore, an annular groove is formed on the outer surface of the rotating tube, and a sealing ring is provided inside the annular groove to seal and connect with the connecting rod.

[0014] Furthermore, the rotating component is a hollow cavity, and at least two nozzle bodies are equidistantly arranged along the circumferential surface of the rotating component. The nozzle bodies are tangent to the rotating component and are interconnected with it. The nozzles of the two nozzle bodies have opposite directions, and the rotating component is interconnected with the connecting rod through the rotating tube.

[0015] Furthermore, the water pump is connected to the hollow connecting rod via a flexible hose, and is also connected to the suction pipe via the hollow connecting rod.

[0016] Furthermore, the separating ring includes a ring plate, which is a rigid plate, and a sealing ring is provided on the outer ring of the ring plate. The sealing ring is a rubber plate and is in contact with the inner wall of the cast iron pipe.

[0017] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0018] 1. This utility model, by setting up components such as a partition ring and a rotating nozzle, uses the partition ring and the cast iron pipe to cooperate with each other, so that the area between the two partition rings can block the water flow. When the rotating nozzle flushes and cleans the inner wall of the cast iron pipe, the sprayed water flows between the two partition rings, preventing the water from flowing out and causing the cleaned stains to adhere to the inner wall of the cast iron pipe.

[0019] 2. By setting up the water pump and the first support component, the effect of sewage extraction is achieved, so that after the inner wall of the cast iron pipe is flushed and cleaned, the sewage remaining between the two partition rings can be extracted by the water pump. Attached Figure Description

[0020] Figure 1 A schematic diagram of the structure of a large ductile iron pipe inner wall cleaning device provided for an embodiment of this utility model;

[0021] Figure 2 for Figure 1 Another structural diagram from a different perspective;

[0022] Figure 3 This is a cross-sectional view of the cleaning component in an embodiment of this utility model;

[0023] Figure 4 This is a schematic diagram of the rotating nozzle in an embodiment of the present invention;

[0024] Figure 5 This is a schematic diagram illustrating the usage state of the cleaning device in this embodiment of the present invention;

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. First support component; 11. Hollow connecting rod; 12. First side plate; 13. First roller; 14. Suction pipe; 2. Second support component; 21. Connecting rod; 22. Second side plate; 23. Second roller; 3. Rotating nozzle; 31. Rotating component; 32. Nozzle body; 33. Rotating shaft; 34. Rotating pipe; 35. Annular groove; 4. Sealing ring; 5. Separating ring; 51. Ring plate; 52. Sealing ring; 6. Water pump; 7. Cast iron pipe. Detailed Implementation

[0027] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings, which illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this application will be thorough and complete.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.

[0029] When used herein, the singular forms of “a,” “an,” and “the” may also include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising,” “including,” or “having,” etc., specify the presence of the stated feature, whole, step, operation, component, part, or combination thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof.

[0030] Please see Figure 1 A large ductile iron pipe inner wall cleaning device includes: a cleaning component and a water pump 6 connected to the cleaning component;

[0031] The cleaning component includes a first support 1 and a second support 2, which are interconnected by a rotating nozzle 3. Both the first support 1 and the second support 2 are fitted with a partition ring 5. The rotating nozzle 3 is disposed between the two partition rings 5. The first support 1 is connected to the inlet of the water pump 6 through a water suction pipe 14 disposed between the two partition rings 5. The rotating nozzle 3 is interconnected with the water inlet pipe through the second support 2.

[0032] Based on the above, the setting of the partition ring 5 allows the water flow sprayed from the rotating nozzle 3 to stay between the two partition rings 5, preventing the water with stains from spreading everywhere. The water and stains are then discharged in a directed manner by the water pump 6, which not only prevents the stains from adhering to the inner wall of the cast iron pipe 7 again, but also prevents the sewage from spreading to the external environment and causing pollution.

[0033] like Figure 1 , Figure 2 as well as Figure 3 As shown, the first support member 1 includes a hollow connecting rod 11, a partition ring 5 is sleeved on the outside of the hollow connecting rod 11, a water suction pipe 14 is provided on the outer surface of the hollow connecting rod 11 and communicates with the hollow connecting rod 11, one end of the hollow connecting rod 11 away from the second support member 2 is communicated with the water pump 6, at least three sets of first side plates 12 are provided on the outer surface of the hollow connecting rod 11, a first roller 13 is provided between two first side plates 12 in one set, and the first roller 13 is in contact with the inner wall of the cast iron pipe 7;

[0034] The second support member 2 includes a connecting rod 21. The outer surface of the connecting rod 21 is provided with at least three sets of second side plates 22. A second roller 23 is provided between two second side plates 22 in one set. The second roller 23 is in contact with the inner wall of the cast iron pipe 7. A partition ring 5 is sleeved on the outer surface of the connecting rod 21. The partition ring 5 includes a ring plate 51. The ring plate 51 is a hard plate. A sealing ring 52 is provided on the outer ring of the ring plate 51. The sealing ring 52 is a rubber plate. The sealing ring 52 is in contact with the inner wall of the cast iron pipe 7. The water pump 6 is connected to the hollow connecting rod 11 through a hose and is connected to the suction pipe 14 through the hollow connecting rod 11.

[0035] Based on the above, the arrangement of the first support member 1 and the second support member 2 enables the rotating nozzle 3 to be supported, and under the action of the first roller 13 and the second roller 23, the device can move along the axial direction of the cast iron pipe 7. The arrangement of the partition ring 5 enables the water droplets splashed out by the rotating nozzle 3 to be blocked by the partition ring 5 when the high-pressure water flow sprayed out to flush and clean the inner wall of the cast iron pipe 7, thus preventing the water flow from flowing directly to the outside of the two partition rings 5. The arrangement of the suction pipe 14 enables the sewage that stays between the two partition rings 5 ​​to be sucked into the suction pipe 14 under the action of the water pump 6 and discharged from the drain of the water pump 6.

[0036] The connecting rod 21 allows the side of the second support member 2 away from the rotating nozzle 3 to be connected to the water inlet pipe and the water pump to input water into the interior of the rotating nozzle 3 and spray it out from the nozzle body 32, thereby achieving the effect of flushing and cleaning the inner wall of the cast iron pipe 7.

[0037] like Figures 2-4 As shown, the rotating nozzle 3 includes a rotating component 31. A rotating shaft 33 is provided at one end of the rotating component 31 near the hollow connecting rod 11. The rotating shaft 33 is connected to the hollow connecting rod 11 through a bearing. A rotating tube 34 is provided on the side of the rotating component 31 near the connecting rod 21. The rotating tube 34 extends into the interior of the connecting rod 21 and is connected to the connecting rod 21 through a bearing, and communicates with the connecting rod 21. An annular groove 35 is formed on the outer surface of the rotating tube 34. A sealing ring 4 is provided inside the annular groove 35 to seal and connect with the connecting rod 21.

[0038] The rotating component 31 is a hollow cavity. At least two nozzle bodies 32 are equidistantly arranged on the circumferential surface of the rotating component 31. The nozzle bodies 32 are tangent to the rotating component 31 and are interconnected with the rotating component 31. The nozzles of the two nozzle bodies 32 have opposite directions. The rotating component 31 is interconnected with the connecting rod 21 through the rotating tube 34.

[0039] Based on the above, the arrangement of at least two nozzle bodies 32 ensures that when the high-pressure water jet impacts the inner wall of the cast iron pipe 7, the rotating nozzle 3 rotates under the action of the reverse force, thereby achieving the effect of flushing and cleaning the inner wall of the cast iron pipe 7. The arrangement of the rotating pipe 34 ensures that the second support member 2 and the rotating pipe 34 are not only rotatably connected but also interconnected, ensuring that the water jet can enter the interior of the rotating nozzle 3.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A large-sized ductile cast iron pipe inner wall cleaning apparatus, characterized by, include: Cleaning components and water pumps (6); The cleaning component includes a first support (1) and a second support (2). The first support (1) and the second support (2) are connected to each other by a rotating nozzle (3). The first support (1) and the second support (2) are both fitted with a partition ring (5). The rotating nozzle (3) is located between the two partition rings (5). The first support (1) is connected to the inlet of the water pump (6) through a water suction pipe (14) located between the two partition rings (5). The rotating nozzle (3) is connected to the water inlet pipe through the second support (2).

2. The large ductile cast iron pipe inner wall cleaning apparatus according to claim 1, characterized by, The first support member (1) includes a hollow connecting rod (11), and a partition ring (5) is sleeved on the outside of the hollow connecting rod (11). A water suction pipe (14) is provided on the outer surface of the hollow connecting rod (11) and communicates with the hollow connecting rod (11). The end of the hollow connecting rod (11) away from the second support member (2) is communicated with the water pump (6).

3. The large ductile cast iron pipe inner wall cleaning apparatus according to claim 2, characterized by, The outer surface of the hollow connecting rod (11) is provided with at least three sets of first side plates (12), and a first roller (13) is provided between two first side plates (12) in one set. The first roller (13) is in contact with the inner wall of the cast iron pipe (7).

4. The large ductile cast iron pipe inner wall cleaning apparatus according to claim 2, characterized by, The second support member (2) includes a connecting rod (21), the outer surface of which is provided with at least three sets of second side plates (22), a second roller (23) is provided between two sets of second side plates (22), the second roller (23) is in contact with the inner wall of the cast iron pipe (7), and a partition ring (5) is sleeved on the outer surface of the connecting rod (21).

5. The large ductile iron pipe inner wall cleaning apparatus according to claim 4, characterized by, The rotating nozzle (3) includes a rotating component (31), and a rotating shaft (33) is provided at one end of the rotating component (31) near the hollow connecting rod (11). The rotating shaft (33) is connected to the hollow connecting rod (11) through a bearing.

6. The large ductile cast iron pipe inner wall cleaning apparatus according to claim 5, characterized by, The rotating component (31) has a rotating tube (34) on the side near the connecting rod (21). The rotating tube (34) extends into the interior of the connecting rod (21) and is connected to the connecting rod (21) via a bearing, and is in communication with the connecting rod (21).

7. The large ductile iron pipe inner wall cleaning apparatus according to claim 6, characterized by, The outer surface of the rotating tube (34) is provided with an annular groove (35), and the interior of the annular groove (35) is provided with a sealing ring (4) that is sealed to the connecting rod (21).

8. The large ductile iron pipe inner wall cleaning apparatus according to claim 6, characterized by, The rotating component (31) is a hollow cavity. At least two nozzle bodies (32) are equidistantly arranged on the circumferential surface of the rotating component (31). The nozzle bodies (32) are tangent to the rotating component (31) and are interconnected with the rotating component (31). The nozzles of the two nozzle bodies (32) have opposite directions. The rotating component (31) is interconnected with the connecting rod (21) through the rotating tube (34).

9. The large ductile iron pipe inner wall cleaning apparatus according to claim 2, characterized by, The water pump (6) is connected to the hollow connecting rod (11) via a hose, and is also connected to the suction pipe (14) via the hollow connecting rod (11).

10. The large ductile iron pipe inner wall cleaning apparatus according to claim 1, characterized by, The partition ring (5) comprises a ring plate (51), which is a hard plate, and an outer ring of the ring plate (51) is provided with a sealing ring (52), which is a rubber plate, and the sealing ring (52) is attached to the inner wall of the cast iron pipe (7).

Citation Information

Patent Citations

  • Large pipeline inner wall cleaning device for pipeline engineering

    CN218610850U