Dedusting device for filling semi-finished bottle
By using an air compressor pump and side and bottom air blades in conjunction with a motor-driven suction gripper, the problem of cumbersome and time-consuming dust removal process in traditional filling semi-finished bottles is solved, achieving efficient and uniform dust removal, improving production efficiency and reducing failure rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-03-31
AI Technical Summary
The traditional dust removal process for semi-finished bottles is cumbersome, time-consuming, and inefficient, failing to achieve efficient cleaning in a short time, resulting in low production efficiency and resource waste.
High-pressure airflow is provided by an air compressor pump and output pipe, which, combined with side and bottom air blades, removes dust from the bottle body. The bottle is then gripped and transported by a motor-driven suction gripper, with an optimized gripping path to improve efficiency.
It achieves efficient and uniform cleaning of the bottle body, reduces failure rate and maintenance costs, and improves production line working time and efficiency.
Smart Images
Figure CN224058305U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dust removal devices for filling bottles, and in particular to a dust removal device for semi-finished filling bottles. Background Technology
[0002] Semi-finished bottles refer to bottles that have not yet been finalized during the production process. These bottles require a rigorous cleaning process to ensure that they are free of dust, impurities, and other contaminants, thus preventing any impact on product quality. Dust removal typically involves efficient cleaning of the semi-finished bottle surface to remove external dust and fine particles. This is usually done using compressed air or electrostatic precipitators to ensure that the cleanliness of the bottles meets production standards.
[0003] Traditional dust removal workflows typically involve sending semi-finished bottles to a dust removal area, where they are inspected and cleaned manually or using equipment. Cleaning methods generally rely on air jetting, brushing, or vibration to remove dust and particles from the bottle surface. The entire process requires operators to handle each bottle individually, making it tedious and time-consuming. The cleaning effectiveness depends heavily on the operator's skill and the efficiency of the equipment.
[0004] Traditional dust removal processes lack automated and efficient dust collection system designs. Manual operation or simple equipment can only perform surface cleaning and cannot efficiently remove fine dust from the bottle body in a short time, and each bottle requires a certain amount of time to process. Furthermore, traditional dust collection equipment is often not precise enough to achieve efficient cleaning results in a short time, leading to low production efficiency and wasted resources. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a dust removal device for semi-finished bottle filling, aiming to improve the problem that existing technologies cannot achieve efficient cleaning in a short time, resulting in low production efficiency and waste of resources.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a dust removal device for filling semi-finished bottles, including a conveyor platform, a fixed platform fixedly connected to the side wall of the conveyor platform, and an air compression assembly provided at the bottom of the fixed platform;
[0007] The air compression assembly includes an air compressor pump and output pipes. The air compressor pump is located at the bottom of the fixed platform. One end of each of the multiple output pipes is fixedly connected to the multiple output ends of the air compressor pump. A pressure adjustment knob is rotatably connected to the top of the air compressor pump. A bottom groove is opened inside the conveyor platform. A lower air blade is provided inside the conveyor platform. The side wall of the lower air blade is fixedly connected to the bottom groove. A side air blade is fixedly connected to the side wall of the fixed platform. The side air blade and the lower air blade are respectively fixedly connected to one end of each of the multiple output pipes. A feeding assembly is provided on the side wall of the conveyor platform.
[0008] Furthermore, the feeding assembly includes an adsorption gripper, which is disposed on the side wall of the transport table.
[0009] Furthermore, a connecting platform is fixedly connected to the side wall of the transport platform, and an arc-shaped sliding groove is provided inside the connecting platform.
[0010] Furthermore, a motor is fixedly connected inside the connecting platform, and an output frame is fixedly connected to the output end of the motor.
[0011] Furthermore, the output frame has an inner groove, and a slide rail is fixedly connected to the upper surface of the connecting platform.
[0012] Furthermore, a slide table is slidably connected to the top of the slide rail, and a connecting shaft is slidably connected inside the slide table, with the adsorption gripper fixedly connected to one end of the connecting shaft.
[0013] Furthermore, an island platform is fixedly connected to the other end of the connecting shaft, and a sliding shaft is fixedly connected inside the island platform.
[0014] Furthermore, the sliding shaft is slidably connected inside the arc-shaped groove.
[0015] This utility model has the following beneficial effects:
[0016] 1. In this utility model, high-pressure airflow is first provided to the side and bottom air blades on both sides of the fixed platform through an air compressor pump and multiple output pipes. The pressure adjustment knob can adjust the output pressure of the air compressor pump, thereby controlling the intensity of the airflow. When the airflow passes through the side and bottom air blades, the strong wind blows away the dust and particles on the surface of the bottle, making the bottle surface clean and ensuring the uniformity and efficiency of the dust removal effect.
[0017] 2. In this utility model, the output frame is driven to rotate by a motor. Since the sliding shaft is inside the inner groove, it ultimately pushes the adsorption gripper to grab the bottle and transport it to the surface of the transport table for dust removal. Through the optimized gripping path, the failure rate and maintenance cost are reduced, and the working time and efficiency of the overall production line are improved. Attached Figure Description
[0018] Figure 1This is a perspective view of a dust removal device for filling semi-finished bottles proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the air compressor pump structure of a dust removal device for filling semi-finished bottles proposed in this utility model;
[0020] Figure 3 This is a schematic diagram of the lower air blade structure of a dust removal device for filling semi-finished bottles proposed in this utility model;
[0021] Figure 4 This is a schematic diagram of the connecting platform structure of a dust removal device for filling semi-finished bottles proposed in this utility model.
[0022] Legend:
[0023] 1. Transport platform; 2. Fixed platform; 3. Air compressor pump; 4. Pressure adjustment knob; 5. Output pipe; 6. Side air blade; 7. Bottom groove; 8. Lower air blade; 9. Connecting platform; 10. Arc-shaped slide; 11. Motor; 12. Output frame; 13. Inner groove; 14. Slide rail; 15. Slide table; 16. Connecting shaft; 17. Island platform; 18. Slide shaft; 19. Adsorption gripper. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figures 1-2This utility model provides an embodiment of a dust removal device for semi-finished bottle filling, including a transport platform 1, a fixed platform 2 fixedly connected to the side wall of the transport platform 1, and an air compression assembly at the bottom of the fixed platform 2. The air compression assembly includes an air compressor pump 3 and output pipes 5. The air compressor pump 3 is located at the bottom of the fixed platform 2, and multiple output pipes 5 are fixedly connected at one end to multiple output ends of the air compressor pump 3. The air compressor pump 3 is used to provide the required high-pressure airflow to ensure the dust removal effect. A pressure adjustment knob 4 is rotatably connected to the top of the air compressor pump 3, and the user can adjust the output pressure of the air compressor pump 3 through the pressure adjustment knob 4 to control the airflow intensity. This allows for flexible adjustments based on actual needs. The conveyor platform 1 has a bottom groove 7 inside, which provides sufficient space for airflow to ensure that the airflow can effectively act on the bottle surface for dust removal. The conveyor platform 1 is equipped with a lower air blade 8, whose side wall is fixedly connected to the bottom groove 7. Its main function is to guide the airflow to the bottle body and blow away the dust and impurities attached to the bottle surface. The side wall of the fixed platform 2 is fixedly connected with a side air blade 6, which is fixedly connected to one end of multiple output pipes 5, respectively. The side air blade 6 is used to further clean the side of the bottle body to ensure the dust removal effect of various parts of the bottle body. The conveyor platform 1 is equipped with a feeding component on its side wall.
[0026] Specifically, when the semi-finished bottle enters the conveyor platform 1 through the feeding assembly, the air compressor pump 3 starts working, delivering air to the side air blades 6 and lower air blades 8 on both sides of the fixed platform 2 through multiple output pipes 5. The pressure adjustment knob 4 of the air compressor pump 3 can be used to adjust the output pressure, thereby controlling the airflow intensity and ensuring that the airflow meets the dust removal requirements. When the airflow passes through the side air blades 6 and lower air blades 8, the airflow blows away the dust and particles attached to the bottle surface, making the bottle surface clean. At the same time, the bottom groove 7 on the conveyor platform 1 provides sufficient space for the airflow, so that the airflow can act evenly on the bottle surface and effectively remove surface impurities. Throughout the process, the bottle moves continuously on the conveyor platform 1, ensuring the uniformity and efficiency of the dust removal operation, so that each bottle can be fully dust removed.
[0027] Reference Figure 3The feeding assembly includes an adsorption gripper 19, which is mounted on the side wall of the transport table 1 to grip and secure semi-finished bottles, ensuring smooth transfer to subsequent processing stages. A connecting platform 9 is fixedly connected to the side wall of the transport table 1, providing support and a foundation for other components. An arc-shaped groove 10 is provided inside the connecting platform 9 to adjust the position and movement of the adsorption gripper 19. A motor 11 is fixedly connected inside the connecting platform 9, providing power to the feeding assembly and driving the output frame 12 to move accordingly. The output end of the motor 11 is fixedly connected to the output frame 12, and the rotation of the output frame 12 drives other components to operate. An inner groove 13 is provided inside the output frame 12 to provide proper guidance and ensure stable operation of the components. A slide rail 14 is fixedly connected to the upper surface of the connecting platform 9. The slide rail 14 provides support for the slide table 15, ensuring that the slide table 15 slides smoothly on the slide rail 14. The slide table 15 is slidably connected to the top of the slide rail 14. The slide table 15 can move on the slide rail 14 as needed, driving the movement of the connecting shaft 16. The connecting shaft 16 is slidably connected inside the slide table 15. The connecting shaft 16 is used to carry and transmit motion. The suction gripper 19 is fixedly connected to one end of the connecting shaft 16 and is responsible for gripping and transferring bottles. The other end of the connecting shaft 16 is fixedly connected to the island platform 17. The island platform 17 plays the role of supporting the slide shaft 18 and ensuring that the slide shaft 18 can move stably during operation. The slide shaft 18 is fixedly connected inside the island platform 17. The slide shaft 18 is slidably connected inside the arc-shaped slide groove 10. The sliding of the slide shaft 18 ensures the precise operation of the entire system and ensures that the suction gripper 19 can grip the bottle and transfer it in a precise position.
[0028] Specifically, during the bottle transportation process, the motor 11 is started, which drives the output frame 12 to rotate. Since the sliding shaft 18 is located inside the inner groove 13, the rotation of the output frame 12 causes the sliding shaft 18 to slide inside the inner groove 13, thereby pushing the sliding shaft 18 to move along the trajectory of the inner groove 13. As the sliding shaft 18 slides, the island platform 17 will also move accordingly. The movement of the island platform 17 drives the connecting shaft 16 to move along a certain path inside the slide platform 15. The movement of the connecting shaft 16 further pushes the adsorption gripper 19 to perform a gripping operation, accurately fixing the bottle and moving it to the surface of the transport table 1 for dust removal. Through the optimized gripping path, the gripping process is more stable, reducing problems caused by improper operation or equipment failure, reducing the failure rate, effectively reducing the system maintenance cost, and improving the overall working time and efficiency of the production line.
[0029] Working principle: When the semi-finished bottle enters the conveyor platform 1 through the feeding assembly, the air compressor pump 3 starts, providing high-pressure airflow to the side air blades 6 and lower air blades 8 on both sides of the fixed platform 2 through multiple output pipes 5. The pressure adjustment knob 4 can adjust the output pressure of the air compressor pump 3, thereby controlling the airflow intensity. When the airflow passes through the side air blades 6 and lower air blades 8, the strong wind blows away dust and particles from the bottle surface, making the bottle surface clean. At the same time, the bottom groove 7 on the conveyor platform 1 provides a receiving space to ensure that the airflow can effectively act on the bottle surface to complete the dust removal operation. Throughout the process, the bottle moves continuously on the conveyor platform 1. The movement ensures the uniformity and efficiency of dust removal. During the bottle transportation process, the motor 11 is started, which drives the output frame 12 to rotate. Since the sliding shaft 18 is inside the inner groove 13, the displacement of the output frame 12 will push the sliding shaft 18, causing the sliding shaft 18 to slide inside the inner groove 13 and further drive the island platform 17 to move. The island platform 17 can then push the connecting shaft 16 inside the slide table 15 and push the adsorption gripper 19 to grab the bottle and transport it to the surface of the transport table 1 for dust removal. Through the optimized gripping path, the failure rate and maintenance costs are reduced, and the working time and efficiency of the overall production line are improved.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A dusting device for filling semi-finished bottles, comprising a transport table (1), characterized in that: The side wall of the transport platform (1) is fixedly connected with a fixed platform (2), and the bottom of the fixed platform (2) is provided with an air compression assembly; The air compression assembly comprises an air compression pump (3) and output pipes (5), the air compression pump (3) is arranged at the bottom of the fixed platform (2), a plurality of output pipes (5) are fixedly connected at a plurality of output ends of the air compression pump (3), a pressure adjusting knob (4) is rotatably connected at the top of the air compression pump (3), a bottom groove (7) is arranged in the transport platform (1), a lower air blade (8) is arranged in the transport platform (1), the lower air blade (8) is fixedly connected at the inner side of the bottom groove (7), a side air blade (6) is fixedly connected at the side wall of the fixed platform (2), the side air blade (6) and the lower air blade (8) are respectively fixedly connected at one end of the output pipe (5), and an upper feeding assembly is arranged at the side wall of the transport platform (1).
2. The device for dust removal from semi-finished bottles filled according to claim 1, characterized in that: The upper feeding assembly comprises an adsorption clamp jaw (19), and the adsorption clamp jaw (19) is arranged at the side wall of the transport platform (1).
3. A device for dusting semi-finished bottles to be filled according to claim 2, characterized in that: The side wall of the transport platform (1) is fixedly connected with a connecting platform (9), and the connecting platform (9) is internally provided with an arc-shaped sliding groove (10).
4. The device for bottling semi-finished products according to claim 3, characterized in that: The connecting platform (9) is internally fixedly connected with a motor (11), and the output end of the motor (11) is fixedly connected with an output frame (12).
5. A device for dusting semi-finished bottles to be filled according to claim 4, characterized in that: The output frame (12) is internally provided with an inner groove (13), and the upper surface of the connecting platform (9) is fixedly connected with a sliding rail (14).
6. A device for dusting semi-finished bottles to be filled according to claim 5, characterized in that: The top of the sliding rail (14) is slidingly connected with a sliding platform (15), the sliding platform (15) is internally slidingly connected with a connecting shaft (16), and the adsorption clamp jaw (19) is fixedly connected at one end of the connecting shaft (16).
7. A device for dusting semi-finished bottles to be filled according to claim 6, characterized in that: The other end of the connecting shaft (16) is fixedly connected with an island platform (17), and the island platform (17) is internally fixedly connected with a sliding shaft (18).
8. A device for dusting semi-finished bottles to be filled according to claim 7, characterized in that: The sliding shaft (18) is slidingly connected in the arc-shaped sliding groove (10).