Roller welding equipment

Abstract

The utility model discloses roller welding equipment, which relates to the technical field of welding related equipment and comprises a base, a PLC (programmable logic controller) is fixedly connected to the side wall of the base, two supporting mechanisms for supporting a roller are slidably connected to the base, and the two supporting mechanisms are both connected with a driving mechanism for adjusting the supporting mechanisms. Two adjusting mechanisms used for adjusting the positions of the rollers are fixedly connected to the top face of the base, a lead screw can be driven by a servo motor to rotate, the two supporting tables drive the rollers to move, the two rollers are transversely aligned, then a hydraulic rod is controlled by a PLC to output or retract, the ends of the rollers are driven by a lower baffle and an upper baffle to ascend or descend, and therefore the rollers can be adjusted. According to the welding device for the irregular rollers, the ends, needing to be in butt joint, of the two rollers are vertically aligned, at the moment, the two irregular rollers are aligned, welding operation can be conducted, the irregular rollers can be welded and fixed through the welding device, and the problem that an existing device is low in applicability is solved.

Description

Technical Field

[0001] This utility model relates to the field of welding-related equipment technology, and in particular to a roller welding device. Background Technology

[0002] A roller is a cylindrical, rotatable object in machinery. Rollers are commonly driven by a power source to move other materials forward or to generate pressure for processing. When performing extended welding operations, two identical rollers need to be placed simultaneously on the worktable of the welding equipment and clamped and fixed in place.

[0003] Currently, an existing roller welding device, with publication number (CN217799792U), includes a device body. A stop for placing the roller is located at the top of the device body. A cavity is formed inside the device body, and a drive gear is rotatably connected inside the cavity. A swing element is located above the drive gear, and multiple top clamping components are located on the side of the swing element. A moving rod is slidably connected to the bottom inner wall of the cavity, and a rack is located at the top of the moving rod. This invention replaces the connecting rod structure used in the prior art with a screw, moving rod, rack, drive gear, swing element, sliding plate, and side clamping assembly, thereby achieving synchronous clamping of the two rollers to be welded. Compared to the existing connecting rod structure, it is not only simpler in structure and lower in cost, but also provides more stable clamping force, further improving the stability of roller clamping.

[0004] Although the technical solutions in the aforementioned comparative documents achieve unified clamping of the two rollers on the welding equipment worktable, they still have the following drawbacks:

[0005] Although the existing device can use the same force to clamp the two rollers to be welded synchronously, it can only clamp rollers with regular shapes. When clamping rollers with irregular shapes (conical or with notches on the surface, etc.), the fixed stop is difficult to align the rollers. Therefore, the existing device has the drawback of low applicability. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a roller welding device that solves the problem of low applicability of existing devices.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A roller welding device includes a base, a PLC controller fixedly connected to the side wall of the base, two support mechanisms for supporting rollers slidably connected to the base, each support mechanism being connected to a drive mechanism for adjusting the support mechanism, and two adjustment mechanisms for adjusting the position of the rollers fixedly connected to the top surface of the base. The support mechanism includes a support platform, a limit plate, a threaded groove, and a limit slider. The drive mechanism includes a servo motor, a lead screw, and a support base. The adjustment mechanism includes a hydraulic rod, a lower baffle, and an upper baffle.

[0009] Preferably, the top surface of the base has eight limit grooves, and two mounting plates are fixedly connected to the side of the base near the PLC controller.

[0010] Preferably, two servo motors are fixedly mounted on the top surfaces of two mounting plates, the lead screw is fixedly connected to the output end of the servo motor, and two support bases are fixedly connected to the side wall of the base away from the PLC controller. The end of the lead screw away from the servo motor is rotatably connected to the support base.

[0011] Preferably, four limiting plates are fixedly installed on the top surface of the support platform, a threaded groove is provided in the middle section of the support platform, and four limiting sliders are fixedly connected to the bottom surface of the support platform.

[0012] Preferably, the four limiting sliders fixedly connected to the bottom surfaces of the two support platforms are slidably connected to eight limiting grooves, and the support platforms are threadedly connected to the lead screw through threaded grooves.

[0013] Preferably, the hydraulic rod is fixedly installed on the top surface of the base, the lower baffle is fixedly connected to the output end of the hydraulic rod, one end of the lower baffle is fixedly connected to a hinge, and the lower baffle is hinged to the upper baffle through the hinge.

[0014] Preferably, the upper baffle is fixedly connected to a plate at the end away from the hinge, and the lower baffle is fixedly connected to two clamps at the end away from the hinge.

[0015] Preferably, the insert plate is located inside the two clamping plates, and through holes are opened on the surfaces of both the insert plate and the clamping plates. Insert rods are inserted into the through holes of the insert plate and the clamping plates, and both the insert rods and the insert plate have a certain degree of damping.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] First, a servo motor can drive a lead screw to rotate, causing two support platforms to move the rollers and align them laterally. Then, a PLC controller controls the hydraulic rod to output or retract, causing the lower and upper baffles to raise or lower the ends of the rollers, aligning the ends of the two rollers that need to be joined vertically. At this point, the two irregular rollers are aligned and welding can be performed. This application allows for the welding and fixing of irregular rollers, solving the problem of low applicability of existing devices.

[0018] Second, this application utilizes a servo motor and hydraulic rod to enable both the horizontal and vertical adjustments of the rollers to be completed by machine, eliminating the need for manual operation and giving this application the advantage of ease of use. Attached Figure Description

[0019] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is an exploded structural diagram of the present invention;

[0022] Figure 3 This is a structural diagram of the adjustment mechanism of this utility model in its unfolded state;

[0023] Figure 4 This is a structural diagram of the adjustment mechanism of this utility model.

[0024] Legend: 1. Base; 2. Servo motor; 3. Support platform; 4. Adjustment mechanism; 101. PLC controller; 102. Limiting groove; 103. Mounting plate; 201. Lead screw; 202. Support base; 301. Limiting plate; 302. Threaded groove; 303. Limiting slider; 401. Hydraulic rod; 402. Lower baffle; 403. Upper baffle; 404. Hinge; 405. Insert plate; 406. Clamping plate; 407. Insert rod. Detailed Implementation

[0025] This application provides a roller welding device that effectively solves the problem of low applicability of existing devices.

[0026] Example

[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in this application embodiment effectively solves the technical problem of low applicability of existing devices. The overall idea is as follows:

[0028] To address the problems existing in the prior art, this utility model provides a roller welding equipment, including a base 1. A PLC controller 101 is fixedly connected to the side wall of the base 1. Two support mechanisms for supporting the roller are slidably connected to the base 1. Both support mechanisms are connected to a drive mechanism for adjusting the support mechanisms. Two adjustment mechanisms 4 for adjusting the position of the roller are fixedly connected to the top surface of the base 1. The support mechanism includes a support platform 3, a limiting plate 301, a threaded groove 302, and a limiting slider 303. The drive mechanism includes a servo motor 2, a lead screw 201, and a support base 202. The adjustment mechanism 4 includes a hydraulic rod 401, a lower baffle 402, and an upper baffle 403.

[0029] The top surface of the base 1 is provided with eight limit slide grooves 102, and two mounting plates 103 are fixedly connected to the side of the base 1 near the PLC controller 101.

[0030] Two servo motors 2 are fixedly installed on the top surfaces of two mounting plates 103 respectively. The lead screw 201 is fixedly connected to the output end of the servo motor 2. The two support seats 202 are fixedly connected to the side wall of the base 1 away from the PLC controller 101. The end of the lead screw 201 away from the servo motor 2 is rotatably connected to the support seat 202.

[0031] The limiting plate 301 is fixedly installed on the top surface of the support platform 3. There are four limiting plates 301. The middle section of the support platform 3 is provided with a threaded groove 302. Four limiting sliders 303 are fixedly connected to the bottom surface of the support platform 3.

[0032] The four limiting sliders 303 fixedly connected to the bottom surface of the two support platforms 3 are slidably connected to the eight limiting grooves 102 respectively, and the support platform 3 is threadedly connected to the lead screw 201 through the threaded groove 302.

[0033] The hydraulic rod 401 is fixedly installed on the top surface of the base 1. The lower baffle 402 is fixedly connected to the output end of the hydraulic rod 401. One end of the lower baffle 402 is fixedly connected to a hinge 404. The lower baffle 402 is hinged to the upper baffle 403 through the hinge 404.

[0034] An insert plate 405 is fixedly connected to the end of the upper baffle 403 away from the hinge 404, and two clamping plates 406 are fixedly connected to the end of the lower baffle 402 away from the hinge 404.

[0035] The insert plate 405 is located inside the two clamping plates 406. Both the insert plate 405 and the clamping plate 406 have through holes on their surfaces. Insert rods 407 are inserted into the through holes of the insert plate 405 and the clamping plate 406. Both the insert rods 407 and the insert plate 405 have a certain degree of damping.

[0036] Base 1: As the basic support structure of the entire device, it provides installation positions for other components. It has a limit groove 102 for supporting the sliding mechanism and is also fixedly connected to the PLC controller 101 and the mounting plate 103.

[0037] PLC controller 101: Fixed to the side wall of base 1, used to control the various electrical components of the device, such as the servo motor 2 and hydraulic rod 401, and coordinate the alignment operation of the rollers.

[0038] Limiting groove 102: It is formed on the top surface of the base 1 and slides in cooperation with the limiting slider 303 on the bottom surface of the support platform 3 to provide guidance for the sliding of the support platform 3 and ensure the stability of the movement of the support platform 3.

[0039] Mounting plate 103: Fixed on the side of the base 1 near the PLC controller 101, providing a mounting position for the servo motor 2 so that the servo motor 2 can work stably.

[0040] Servo motor 2: It is fixedly installed on the top surface of the mounting plate 103 and serves as the power source for the drive mechanism. It drives the lead screw 201 to rotate through the output end, thereby driving the support platform 3 to move and realize the lateral position adjustment of the roller.

[0041] Lead screw 201: It is fixedly connected to the output end of servo motor 2, and the other end is rotatably connected to support base 202. It rotates under the drive of servo motor 2 and converts the rotational motion into the linear motion of support base 3 by cooperating with the threaded groove 302 of support base 3.

[0042] Support base 202: It is fixedly connected to the side wall of the base 1 away from the PLC controller 101, providing support for the lead screw 201 and ensuring the stability of the rotation of the lead screw 201.

[0043] Support platform 3: It is slidably connected to the limiting slide groove 102 of the base 1 through the limiting slider 303 on the bottom surface, and is threadedly connected to the lead screw 201 through the threaded groove 302. It moves under the drive of the lead screw 201 to support the roller and realize the lateral position adjustment of the roller.

[0044] Limiting plate 301: Fixedly installed on the top surface of support platform 3, four in number, used to limit the rollers placed on support platform 3 and prevent the rollers from shaking on support platform 3.

[0045] Threaded groove 302: It is formed in the middle section of the support platform 3 and is threadedly connected to the lead screw 201 to realize the function of driving the support platform 3 to move when the lead screw 201 rotates.

[0046] Limiting slider 303: It is fixedly connected to the bottom surface of the support platform 3 and slidably connected to the limiting slide groove 102 of the base 1 to ensure the stability of the support platform 3 sliding on the base 1.

[0047] Adjustment mechanism 4: Fixed on the top surface of base 1, used to adjust the vertical position of the rollers so that the ends of the two rollers that need to be joined are vertically aligned.

[0048] Hydraulic rod 401: It is fixedly installed on the top surface of the base 1, and its output end is fixedly connected to the lower baffle 402. Through the telescopic movement, it drives the lower baffle 402 and the upper baffle 403 to rise or fall, thereby realizing the vertical position adjustment of the roller end.

[0049] Lower baffle 402: It is fixedly connected to the output end of the hydraulic rod 401 and moves by the extension and retraction of the hydraulic rod 401. One end is hinged to the upper baffle 403 through the hinge 404. It is used to support and adjust the vertical position of the roller.

[0050] Upper baffle 403: Hinged to lower baffle 402 via hinge 404, and cooperates with lower baffle 402 to clamp the end of the roller. Under the action of hydraulic rod 401, the vertical position of the roller end is adjusted.

[0051] Hinge 404: Connects the lower baffle 402 and the upper baffle 403, allowing the upper baffle 403 to rotate relative to the lower baffle 402, facilitating the installation and removal of the roller.

[0052] Insert plate 405: Fixed to the end of the upper baffle 403 away from the hinge 404, cooperates with the clamping plate 406, and is fixed by the insert rod 407, so that the lower baffle 402 and the upper baffle 403 are closed and clamp the end of the roller.

[0053] Clamping plate 406: Fixed to the end of the lower baffle 402 away from the hinge 404, cooperating with the insert plate 405, and fixed by the insert rod 407, so that the lower baffle 402 and the upper baffle 403 are closed, clamping the end of the roller.

[0054] Insert rod 407: Inserted into the through hole of insert plate 405 and clamping plate 406, with a certain damping, used to fix the relative position of lower baffle 402 and upper baffle 403 so that they can stably clamp the end of the roller.

[0055] Working principle:

[0056] Place the two rollers into the limiting plates 301 of the two support platforms 3 respectively. At this time, since the rollers are irregularly shaped (conical rollers with grooves), the ends of the two rollers to be welded are usually misaligned. In this case, the servo motor 2 can drive the lead screw 201 to rotate, causing the support platforms 3 to move the rollers and align the two rollers laterally. Then, insert the ends to be joined between the upper baffles 403 (remove the insertion rod 407 to unfold the lower baffle 402 and the upper baffle 403 through the hinge 404, and close them again after installation). After inserting the connecting rod 407, before adjusting the roller laterally, the hydraulic rod 401 needs to be retracted to its limit position to unfold the lower baffle 402 and the upper baffle 403 (to avoid obstructing the roller). Then, the PLC controller 101 controls the hydraulic rod 401 to output or retract, causing the lower baffle 402 and the upper baffle 403 to drive the end of the roller to rise or fall, so that the ends of the two rollers that need to be joined are vertically aligned (the end of the roller away from the adjustment mechanism 4 will be slightly tilted up or down, and the slight misalignment has little impact on the welding). At this time, the two irregular rollers are aligned and welding can be performed.

[0057] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A roller welding device comprising a base (1), a side wall of the base (1) is fixedly connected with a PLC controller (101), characterized in that, The base (1) is slidably connected with two support mechanisms for supporting the roller, and the two support mechanisms are connected with driving mechanisms for adjusting the support mechanisms. The support mechanism comprises a support table (3), a limiting plate (301), a threaded groove (302) and a limiting sliding block (303). The driving mechanism comprises a servo motor (2), a lead screw (201) and a support seat (202). The adjusting mechanism (4) comprises a hydraulic rod (401), a lower baffle (402) and an upper baffle (403).

2. A roller welding apparatus as claimed in claim 1, characterised in that: The top surface of the base (1) is provided with eight limiting sliding grooves (102), and the base (1) is fixedly connected with two mounting plates (103) on the side close to the PLC controller (101).

3. A roller welding apparatus as claimed in claim 2, wherein: The two servo motors (2) are fixedly installed on the top surface of the two mounting plates (103), the lead screw (201) is fixedly connected with the output end of the servo motor (2), and the two support seats (202) are fixedly connected with the side wall of the base (1) away from the PLC controller (101).

4. A roller welding apparatus as claimed in claim 3, wherein: The limiting plate (301) is fixedly installed on the top surface of the support table (3), the number of the limiting plate (301) is four, the middle section of the support table (3) is provided with a threaded groove (302), and the bottom surface of the support table (3) is fixedly connected with four limiting sliding blocks (303).

5. A roller welding apparatus as claimed in claim 4, wherein: The four limiting sliding blocks (303) fixedly connected with the bottom surface of the two support tables (3) are slidably connected with the eight limiting sliding grooves (102), and the support table (3) is threadedly connected with the lead screw (201) through the threaded groove (302).

6. A roller welding apparatus as claimed in claim 5, characterised in that: The hydraulic rod (401) is fixedly installed on the top surface of the base (1), the lower baffle (402) is fixedly connected with the output end of the hydraulic rod (401), one end of the lower baffle (402) is fixedly connected with a hinge (404), and the lower baffle (402) is hingedly connected with the upper baffle (403) through the hinge (404).

7. A roller welding apparatus as claimed in claim 6, characterised in that: One end of the upper baffle (403) away from the hinge (404) is fixedly connected with a plug plate (405), and one end of the lower baffle (402) away from the hinge (404) is fixedly connected with two clamping plates (406).

8. A roller welding apparatus as claimed in claim 7, characterised in that: The plug plate (405) is located on the inner side of the two clamping plates (406), and the plug plate (405) and the clamping plates (406) are both provided with through holes, and a plug rod (407) is inserted into the through holes of the plug plate (405) and the clamping plates (406).

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