Wet-process color mixing implanting mechanism for colored artificial stone plate casting blank

Abstract

The utility model discloses a wet-process color mixing implanting mechanism for a colored artificial stone plate casting blank, and belongs to the technical field of building material production equipment. The implanting mechanism comprises a rack, a cement pool and an injection mechanism, the rack is slidably connected with a sliding table, the rack is provided with a driving mechanism used for driving the sliding table to slide, the injection mechanism comprises a hopper, a material bag and an injection pipe, a plurality of injection holes are formed in the side wall of the injection pipe, the hopper is fixedly connected with the sliding table, and the hopper is communicated with the hopper through the material bag. The material bag is communicated with the hopper through the valve, the hopper is fixedly connected with the sliding table, the sliding table is provided with an extrusion mechanism used for extruding the material bag, the injection mechanism and the extrusion mechanism are matched with each other, pigment can be evenly discharged into cement by controlling the extrusion rate, and therefore lines are more attractive.

Description

Technical Field

[0001] This utility model relates to the field of building material production equipment technology, and in particular to a wet color mixing and implantation mechanism for casting blanks of colored artificial stone slabs. Background Technology

[0002] To improve the appearance of stone slabs used in construction, pigments can be injected to create beautiful patterns. Currently, a common method involves inserting a syringe into uncured cement and releasing pigments at a certain speed to create striped patterns on each layer of the cast blank, thus ensuring that each cut stone slab has a pattern. However, the current injection rate is difficult to control, which can easily result in unattractive stripes. Therefore, a new type of implantation mechanism is needed to solve this problem. Utility Model Content

[0003] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention may be realized and obtained by means of the structures particularly pointed out in the description and other accompanying drawings.

[0004] The purpose of this utility model is to overcome the above-mentioned shortcomings and provide a wet color mixing and implantation mechanism for casting blanks of colored artificial stone slabs.

[0005] To achieve the above objectives, the technical solution of this utility model is: a wet color mixing and implantation mechanism for casting blanks of colored artificial stone slabs, comprising a frame, a cement tank, and an injection mechanism. The frame is slidably connected to a slide table, and the frame is provided with a drive mechanism for driving the slide table to slide. The injection mechanism includes a hopper, a material bag, and an injection tube. The side wall of the injection tube is provided with a plurality of injection holes. The hopper is fixedly connected to the slide table, and the hopper is connected to the material bag through the material bag. The material bag is connected to the hopper through a valve. The hopper is fixedly connected to the slide table, and the slide table is provided with a compression mechanism for compressing the material bag.

[0006] By adopting the above technical solution, the hopper is used to store the pigment, which enters the bladder through a valve. During operation, the valve is closed, so that the pigment can only be discharged from the bladder through the injection tube. At this time, the extrusion mechanism can squeeze the pigment out of the bladder and discharge it into the cement in the cement pool through the injection hole on the injection tube. At the same time, driven by the drive mechanism, the injection tube moves linearly on the slide table, so that the discharged pigment forms striped patterns in the cement. In this way, the pigment can be evenly discharged into the cement by controlling the extrusion rate, thus making the pattern more beautiful.

[0007] Preferably, the extrusion mechanism includes an air box that surrounds the material bag, forming an air cavity between the material bag and the air box. An inflation tube is fixedly connected to the air box and communicates with the air cavity. This invention utilizes the inflation tube to continuously inject gas into the air cavity, using air pressure to compress the material bag. This method ensures that the material bag is subjected to uniform force, further guaranteeing uniform discharge of the pigment. Furthermore, this method allows for more convenient control of the extrusion speed by controlling the gas flow rate.

[0008] Preferably, the injection mechanism is provided in several groups. By providing several groups of injection mechanisms, this invention can simultaneously inject along the width of the cement pool, thereby improving injection efficiency.

[0009] Preferably, the hopper is fixedly connected to the hopper via a support ring, which is sleeved on the outside of the hopper. This invention utilizes the support ring to support the hopper, allowing the injection mechanism to move with the slide. The support ring is connected to the slide via a connecting arm; by changing the length of the connecting arm, the distance between the injection mechanism and the slide can be altered, thus enabling several sets of injection mechanisms to be arranged along the width of the cement pool.

[0010] Preferably, the slide table is slidably connected to the frame via two guide rods, both guide rods being fixedly connected to the frame, and two guide rails being slidably connected to both ends of the slide table. This invention utilizes two guide rods to guide the movement of the slide table, making its movement more stable and providing support.

[0011] Preferably, the driving mechanism includes a screw, a motor, and a reduction gearbox. The motor is connected to the screw via the reduction gearbox, the screw is rotatably connected to the frame, and the slide is threadedly connected to the screw. This invention utilizes the motor and reduction gearbox to drive the screw to rotate. The threaded connection between the slide and the screw allows the screw to rotate, driving the slide to move along the guide rod, thus driving the slide. The screw also allows for better control of the slide's speed.

[0012] Preferably, the air chambers of adjacent injection mechanisms are interconnected. This design allows for increased air pressure in all air chambers by injecting air into one of the air chambers through its inflation tube, thus reducing the need for connecting air tubes.

[0013] Preferably, the injection tube has a pointed tip at its end. This invention utilizes the pointed tip of the injection tube to make it easier for the injection tube to enter the cement.

[0014] Preferably, the air box is fixedly connected to the slide. This invention utilizes the fixed connection between the air box and the slide to further reinforce the injection mechanism, preventing it from shaking during operation.

[0015] In summary, the beneficial effects of this utility model are:

[0016] 1. By coordinating the injection and extrusion mechanisms, the pigment can be evenly distributed into the cement by controlling the extrusion rate, resulting in a more aesthetically pleasing texture.

[0017] 2. Using air pressure to squeeze the bladder ensures that the bladder is subjected to uniform force, thereby ensuring that the pigment is discharged evenly. At the same time, this method also allows for easier control of the extrusion speed by controlling the gas flow rate.

[0018] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.

[0019] Undoubtedly, such and other objects of this invention will become more apparent after the following detailed description of the preferred embodiments, which are illustrated in various accompanying drawings and figures.

[0020] To make the above and other objects, features and advantages of this utility model more apparent and understandable, one or more preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0021] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0022] In the accompanying drawings, the same parts use the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the overall structure.

[0025] Explanation of main reference numerals: 1. Frame; 2. Cement tank; 3. Slide table; 4. Hopper; 5. Material bag; 6. Injection tube; 7. Injection hole; 8. Valve; 9. Air box; 10. Air inlet pipe; 11. Support ring; 12. Guide rod; 13. Screw; 14. Motor; 15. Gearbox; 16. Point. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely for explaining the present utility model and are not intended to limit the present utility model.

[0027] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected through a transitional structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0029] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] like Figure 1 As shown, a wet color mixing and implantation mechanism for casting colored artificial stone slab blanks includes a frame 1, a cement tank 2, and an injection mechanism. The frame 1 is slidably connected to a slide table 3. The frame 1 is equipped with a drive mechanism for driving the slide table 3 to slide. The injection mechanism includes a hopper 4, a material bag 5, and an injection tube 6. The side wall of the injection tube 6 is provided with several injection holes 7. The hopper 4 is fixedly connected to the slide table 3. The hopper 4 is connected to the material bag 5. The material bag 5 is connected to the hopper 4 through a valve 8. The hopper 4 is fixedly connected to the slide table 3. The slide table 3 is equipped with a squeezing mechanism for squeezing the material bag 5.

[0031] By adopting the above technical solution, the hopper 4 is used to store the pigment, which enters the bladder 5 through the valve 8. During operation, the valve 8 is closed, so that the pigment can only be discharged from the bladder 5 through the injection tube 6. At this time, the extrusion mechanism can squeeze the pigment out of the bladder 5 and discharge it into the cement in the cement pool 2 through the injection hole 7 on the injection tube 6. At the same time, driven by the drive mechanism, the injection tube 6 will move linearly on the slide table 3, so that the discharged pigment forms striped patterns in the cement. In this way, the pigment can be evenly discharged into the cement by controlling the extrusion rate, thereby making the pattern more beautiful.

[0032] The extrusion mechanism includes an air box 9, which surrounds the material bag 5, forming an air cavity between the material bag 5 and the air box 9. An inflation tube 10 is fixedly connected to the air box 9 and communicates with the air cavity. Gas is continuously injected into the air cavity via the inflation tube 10, and the air pressure is used to compress the material bag 5. This method ensures that the material bag 5 is subjected to uniform force, thereby further ensuring that the pigment is discharged evenly. Simultaneously, this method also allows for more convenient control of the extrusion speed by controlling the gas flow rate.

[0033] The injection mechanism is configured in several groups. By configuring several groups of injection mechanisms, injection can be performed simultaneously along the width of the cement pool 2, thereby improving injection efficiency.

[0034] The hopper 4 is fixedly connected to the support ring 11, which is sleeved on the outside of the hopper 4. The support ring 11 supports the hopper 4, allowing the injection mechanism to move with the slide table 3. The support ring 11 is connected to the slide table 3 via a connecting arm. By changing the length of the connecting arm, the distance between the injection mechanism and the slide table 3 can be changed, thus allowing several sets of injection mechanisms to be arranged along the width direction of the cement pool 2.

[0035] The slide table 3 is slidably connected to the frame 1 via two guide rods 12, both of which are fixedly connected to the frame 1. Two guide rails are slidably connected to both ends of the slide table 3. The two guide rods 12 guide the movement of the slide table 3, making its movement more stable and also providing support.

[0036] The drive mechanism includes a screw 13, a motor 14, and a reduction gearbox 15. The motor 14 is connected to the screw 13 via the reduction gearbox 15. The screw 13 is rotatably connected to the frame 1, and the slide 3 is threadedly connected to the screw 13. The motor 14 and the reduction gearbox 15 drive the screw 13 to rotate. The threaded connection between the slide 3 and the screw 13 allows the screw 13 to rotate and drive the slide along the guide rod 12, thereby driving the slide 3. The screw 13 also allows for better control of the speed of the slide 3.

[0037] The air chambers 9 of adjacent injection mechanisms are interconnected. By this arrangement, air can be injected into one of the air chambers 9 through the inflation tube 10, thereby increasing the air pressure in all air chambers and reducing the need for connecting air tubes.

[0038] The injection tube 6 is provided with a pointed tip 16 at its end. The pointed tip 16 of the injection tube 6 makes it easier for the injection tube 6 to enter the cement.

[0039] The air box 9 is fixedly connected to the slide 3. The fixed connection between the air box 9 and the slide 3 further strengthens the injection mechanism, preventing it from shaking during operation.

[0040] It should be noted that many specific details have been set forth in the above description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

Claims

1. A wet colour mixing and implanting mechanism for colour artificial stone slab casting blanks, comprising a frame (1), a cement pool (2) and an injection mechanism, characterised in that: The rack (1) is slidably connected with a sliding table (3), the rack (1) is provided with a driving mechanism for driving the sliding table (3) to slide, the injection mechanism comprises a hopper (4), a material bag (5) and an injection pipe (6), the side wall of the injection pipe (6) is provided with a plurality of injection holes (7), the hopper (4) is fixedly connected with the sliding table (3), the hopper (4) is communicated with the hopper (4) through the material bag (5), the material bag (5) is communicated with the hopper (4) through a valve (8), the hopper (4) is fixedly connected with the sliding table (3), and the sliding table (3) is provided with an extrusion mechanism for extruding the material bag (5).

2. The wet color blending implant mechanism for colored artificial stone slab casting blanks according to claim 1, characterized in that: The extrusion mechanism comprises an air tank (9), the air tank (9) is wrapped outside the material bag (5), an air cavity is formed between the material bag (5) and the air tank (9), the air tank (9) is fixedly connected with an inflation pipe (10), and the inflation pipe (10) is communicated with the air cavity.

3. The wet color blending implant mechanism for colored artificial stone slab casting blanks according to claim 2, characterized in that: The injection mechanism is provided with a plurality of groups.

4. The wet color blending implant mechanism for colored artificial stone panel casting blanks according to claim 1, characterized in that: The hopper (4) is fixedly connected with the hopper (4) through a supporting ring (11), and the supporting ring (11) is sleeved outside the hopper (4).

5. The wet color blending implant mechanism for colored artificial stone panel casting blanks according to claim 1, characterized in that: The sliding table (3) is slidably connected with the rack (1) through two guide rods (12), both of which are fixedly connected with the rack (1), and both of which are slidably connected with both ends of the sliding table (3).

6. The wet-mix colorant injection mechanism for casting a color artificial stone slab precursor according to claim 1, characterized by: The driving mechanism comprises a screw rod (13), a motor (14) and a speed reducer (15), the motor (14) is drivingly connected with the screw rod (13) through the speed reducer (15), the screw rod (13) is rotatably connected with the rack (1), and the sliding table (3) is threadedly connected with the screw rod (13).

7. The wet color blending implant mechanism for colored artificial stone panel casting blanks according to claim 2, characterized in that: The air tanks (9) of adjacent injection mechanisms are communicated with each other.

8. The wet-mix colorant injection mechanism for casting a color artificial stone slab precursor according to claim 1, characterized by: The injection pipe (6) is provided with a sharp head (16) at the end.

9. The wet-mix colorant injection mechanism for casting a color artificial stone slab precursor according to claim 2, characterized by: The air tank (9) is fixedly connected with the sliding table (3).

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