Diamond wire saw capable of preventing rotation of beads

By installing a base tube and sleeve on the flexible steel wire rope of the diamond wire saw, combined with a limiting groove, a slot, and a protruding snap-fit ​​structure, the problem of diamond beads rotating on their own was solved, thus improving cutting efficiency and quality.

CN224060139UActive Publication Date: 2026-03-31JINZHAI ZONGJIA INTELLIGENT TECH DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Diamond beads are prone to insecure fixing during the manufacturing process, causing them to rotate and affecting cutting efficiency and quality.

Method used

A flexible steel wire rope is used to hold diamond beads at intervals, and a base tube is fixed inside the beads. A first sleeve and a second sleeve are fitted on the base tube. A rubber sleeve is fitted on the surface of the second sleeve. The connection tightness is enhanced by the locking structure of limiting groove, slot and protrusion to prevent rotation.

Benefits of technology

It effectively prevents the diamond beads from rotating during the cutting process, improves the stability and cutting efficiency of the wire rope, and extends the service life of the wire rope.

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Abstract

The utility model discloses a diamond wire saw capable of preventing string beads from rotating, and particularly relates to the field of diamond wire saws, the diamond wire saw comprises a flexible steel wire rope, a plurality of diamond string beads are sleeved on the flexible steel wire rope at intervals, base body pipes are sleeved in the diamond string beads, and a first sleeve is sleeved in the base body pipes at the ends, close to each other, of the two diamond string beads; the first sleeve is sleeved with a second sleeve, the second sleeve is connected with the base body pipe and the first sleeve in a clamped mode, and the surface of the second sleeve is sleeved with a rubber sleeve. A first sleeve is arranged between two adjacent base body pipes in a sleeved mode, a first protrusion on the first sleeve is connected with the inner walls of the base body pipes in a clamped mode, a second sleeve is fixedly arranged on the first sleeve in a sleeved mode, a second clamping groove is formed in the bottom end of the second sleeve, the second clamping groove is connected with a first protrusion on the first sleeve in a clamped mode, a second protrusion is arranged at the top end of the second sleeve, and the second protrusion is connected with the first clamping groove in a clamped mode. And a rubber sleeve is fixedly arranged on the sleeve II in a sleeving manner, so that the connection tightness between the adjacent diamond beads is enhanced, and the diamond beads are prevented from rotating in the cutting process.
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Description

Technical Field

[0001] This utility model relates to the field of diamond wire saw technology, specifically a diamond wire saw that prevents the beads from rotating. Background Technology

[0002] A diamond wire saw is a highly efficient and flexible cutting tool. Its core component is a saw belt composed of multiple strands of steel wire rope and diamond beads. These beads are securely connected by materials such as rubber and plastic to ensure stability during the cutting process.

[0003] During the manufacturing process, diamond beads are prone to not being securely fixed, causing them to rotate during use. This rotation leads to uneven wear on the steel wire rope, resulting in premature breakage and affecting cutting efficiency and quality.

[0004] Therefore, we have made improvements to this by proposing a diamond wire saw that prevents the beads from rotating. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] This utility model discloses a diamond wire saw for preventing the rotation of diamond beads, comprising a flexible steel wire rope, on which multiple diamond beads are spaced apart. A base tube is fixedly fitted inside each diamond bead, and both ends of the base tube extend to the outside of the diamond beads. A sleeve 1 is fitted inside the base tube of two diamond beads that are close to each other. A sleeve 2 is fixedly fitted on the sleeve 1 and is engaged with the base tube and the sleeve 1. A rubber sleeve is fixedly fitted on the surface of the sleeve 2 and wraps around the surface of the base tube.

[0007] As a preferred embodiment of this utility model, the inner diameter of the base tube is larger than the outer diameter of the flexible steel wire rope, and the two ends of the sleeve are respectively sleeved inside the base tube, and the sleeve is located between the base tube and the flexible steel wire rope.

[0008] As a preferred technical solution of this utility model, the inner wall of the base tube is uniformly provided with a limiting groove along the circumference, and a plurality of protrusions are uniformly fixed on the surface of the sleeve one along the circumference, and the protrusions one are engaged with the limiting groove.

[0009] As a preferred technical solution of this utility model, the surface of the sleeve two is uniformly fixed with a plurality of protrusions two along the circumferential direction, and the inner wall of the sleeve two is uniformly provided with a plurality of slots two along the circumferential direction. The protrusions two are engaged with the slots one, and the slots two are engaged with the protrusions one.

[0010] As a preferred technical solution of this utility model, the limiting groove, the first slot, the second slot, the first protrusion and the second protrusion are all trapezoidal structures.

[0011] As a preferred embodiment of this utility model, the diameters at both ends of the rubber sleeve are larger than the diameter in the middle of the rubber sleeve.

[0012] In a preferred embodiment of this utility model, the flexible steel wire rope, sleeve one, base tube, sleeve two, and rubber sleeve are all tightly fitted and fixed together.

[0013] The beneficial effects of this utility model are:

[0014] In this invention, a first sleeve is fixedly fitted between two adjacent base tubes. A protrusion on the first sleeve engages with the inner wall of the base tube. A second sleeve is fixedly fitted onto the first sleeve. A groove is provided at the bottom of the second sleeve, which engages with the protrusion on the first sleeve. A second protrusion is provided at the top of the second sleeve, which engages with the groove. A rubber sleeve is fixedly fitted onto the second sleeve, thereby enhancing the tightness of the connection between adjacent diamond beads and preventing them from rotating during the cutting process. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the structure of a diamond wire saw for preventing the rotation of beads according to this utility model. Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the structure of a diamond wire saw for preventing the rotation of beads according to this utility model. Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the structure of a diamond wire saw for preventing the rotation of beads according to this utility model. Figure 3 ;

[0019] Figure 4 yes Figure 3 Enlarged view of point A in the middle.

[0020] In the diagram: 1. Diamond beads; 2. Base tube; 3. Flexible steel wire rope; 4. Rubber sleeve; 5. Slot 1; 6. Sleeve 1; 7. Protrusion 1; 8. Sleeve 2; 9. Slot 2; 10. Protrusion 2. Detailed Implementation

[0021] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0022] Example: Figures 1 to 4 As shown, this utility model discloses a diamond wire saw for preventing the rotation of the beads, including a flexible steel wire rope 3, on which multiple diamond beads 1 are spaced apart. The flexible steel wire rope 3 serves as a connector. A base tube 2 is fixedly fitted inside the diamond beads 1. The base tube 2 is fitted on the flexible steel wire rope 3, and there is a gap between the base tube 2 and the flexible steel wire rope 3.

[0023] Both ends of the base tube 2 extend to the outside of the diamond beads 1. The two diamond beads 1 are close to each other and are fitted with a sleeve 6 at one end of the base tube 2. The sleeve 6 fills the space between the flexible steel wire rope 3 and the base tube 2, and initially limits the position of the two adjacent diamond beads 1. A sleeve 8 is fixedly fitted on the sleeve 6 and is snapped into the base tube 2 and the sleeve 6. The sleeve 8 further limits and fixes the sleeve 6 and the base tube 2. A rubber sleeve 4 is fixedly fitted on the surface of the sleeve 8 and wraps around the surface of the base tube 2. The rubber sleeve 4 not only protects the sleeve 6, the sleeve 8 and the base tube 2, but also enhances the stability and tightness of the sleeve 6 and the sleeve 8.

[0024] The inner diameter of the base tube 2 is larger than the outer diameter of the flexible steel wire rope 3, and the two ends of the sleeve 6 are respectively fitted inside the base tube 2. The sleeve 6 is located between the base tube 2 and the flexible steel wire rope 3. The diamond beads 1 are fitted one by one on the flexible steel wire rope 3. The distance between two diamond beads 1 can be limited by the sleeve 6. The inner diameter of the middle part of the base tube 2 is smaller than the inner diameter of other parts of the base tube 2. The end of the sleeve 6 will abut against the middle part of the base tube 2.

[0025] The inner wall of the base tube 2 is uniformly provided with limiting grooves along the circumference. The surface of the sleeve 6 is uniformly fixed with multiple protrusions 7 along the circumference. The protrusions 7 are engaged with the limiting grooves. By engaging the protrusions 7 with the limiting grooves, the tightness of the connection between the base tube 2 and the sleeve 6 can be further enhanced, preventing the base tube 2 from rotating, thereby preventing the diamond beads 1 from rotating. The sleeve 6 is fixed after being engaged with the base tube 2.

[0026] Multiple protrusions 10 are evenly fixed on the surface of sleeve 2 8 along the circumference, and multiple slots 9 are evenly opened on the inner wall of sleeve 2 8 along the circumference. The protrusions 10 engage with slots 5, and the slots 9 engage with protrusions 7. The protrusions 10 and slots 9 further enhance the tightness of the connection between sleeve 2 8 and base tube 2 and sleeve 6, and further prevent base tube 2 and diamond beads 1 from rotating.

[0027] The limiting groove, slot 1 (5), slot 2 (9), protrusion 1 (7), and protrusion 2 (10) are all trapezoidal structures, which makes it less prone to rotation after being locked in place. The diameters at both ends of the rubber sleeve 4 are larger than the diameter in the middle of the rubber sleeve 4, allowing it to adapt to dynamic changes during the cutting process.

[0028] The flexible steel wire rope 3, sleeve 6, base tube 2, sleeve 8, and rubber sleeve 4 are all tightly fitted and fixed together. The materials of sleeve 6 and sleeve 8 are the same as those of rubber sleeve 4, namely EPDM rubber, which has excellent aging resistance, chemical corrosion resistance, and high filling capacity. The specific installation of the flexible steel wire rope 3, sleeve 6, base tube 2, sleeve 8, and rubber sleeve 4 is completed using existing technology.

[0029] During operation, a sleeve 6 is fixedly fitted between two adjacent base tubes 2. A protrusion 7 on the sleeve 6 engages with the inner wall of the base tube 2. A sleeve 8 is fixedly fitted on the sleeve 6. A groove 9 is provided at the bottom of the sleeve 8, which engages with the protrusion 7 on the sleeve 6. A protrusion 10 is provided at the top of the sleeve 8, which engages with the groove 5. A rubber sleeve 4 is fixedly fitted on the sleeve 8, thereby enhancing the tightness of the connection between adjacent diamond beads 1 and preventing them from rotating during the cutting process.

[0030] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A diamond wire saw for preventing rotation of the beads, comprising a flexible steel wire rope (3) on which a plurality of diamond beads (1) are fitted at intervals, characterized in that, The inner fixed sleeve of the diamond bead string (1) is provided with a base tube (2), both ends of the base tube (2) extend to the outside of the diamond bead string (1), and the base tubes (2) at one end of the two diamond bead strings (1) are jointly sleeved with a sleeve one (6); the sleeve one (6) is fixedly sleeved with a sleeve two (8), and the sleeve two (8) is clamped with the base tube (2) and the sleeve one (6), the surface of the sleeve two (8) is fixedly sleeved with a rubber sleeve (4), and the rubber sleeve (4) is wrapped on the surface of the base tube (2).

2. A diamond wire saw for preventing rotation of the beads according to claim 1, characterized in that, The inner diameter of the base tube (2) is greater than the outer diameter of the flexible steel wire rope (3), and both ends of the sleeve one (6) are sleeved in the inner part of the base tube (2), and the sleeve one (6) is located between the base tube (2) and the flexible steel wire rope (3).

3. The diamond wire saw of claim 1, wherein, The inner wall of the base tube (2) is uniformly provided with a limiting groove along the circumference, the surface of the sleeve one (6) is uniformly fixed with a plurality of convexities one (7) along the circumference, and the convexities one (7) are clamped with the limiting groove.

4. A diamond wire saw for preventing rotation of the beads according to claim 3, characterized in that, The surface of the sleeve two (8) is uniformly fixed with a plurality of convexities two (10) along the circumference, and the inner wall of the sleeve two (8) is uniformly provided with a plurality of clamping grooves two (9) along the circumference, the convexities two (10) are clamped with the clamping grooves one (5), and the clamping grooves two (9) are clamped with the convexities one (7).

5. A diamond wire saw for preventing rotation of the beads according to claim 4, characterized in that, The limiting groove, the clamping grooves one (5), the clamping grooves two (9), the convexities one (7) and the convexities two (10) are all trapezoidal structures.

6. The diamond wire saw of claim 1, wherein, The diameters of both ends of the rubber sleeve (4) are greater than the diameter of the middle part of the rubber sleeve (4).

7. The diamond wire saw of claim 1, wherein, The flexible steel wire rope (3), the sleeve one (6), the base tube (2), the sleeve two (8) and the rubber sleeve (4) are all tightly fixed.