Carbon fiber badminton racket injection mold

By designing a carbon fiber badminton racket injection mold, the product can be easily removed by using the cooperation of the middle mold core and the extraction module. Combined with the water cooling system of the cooling pipe, the problems of product jamming and the impact of spraying release agent on efficiency are solved, thus improving production efficiency and cooling effect.

CN224060231UActive Publication Date: 2026-03-31JIANGSU ZHENGHE SPORTS GOODS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing badminton racket molds often result in products getting stuck inside the mold after molding, and the application of release agents can affect production efficiency.

Method used

A carbon fiber badminton racket injection mold was designed, including an upper mold body, a lower mold body, a middle mold body, and a cooling pipe. Through the cooperation of the middle mold core and the extraction module, the material can be tightly formed and easily removed. Combined with the water cooling system of the cooling pipe, the production efficiency is improved.

Benefits of technology

It reduces the risk of products getting stuck in the mold, simplifies the operation process, saves costs, and improves production efficiency and cooling effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224060231U_ABST
Patent Text Reader

Abstract

The utility model provides a carbon fiber badminton racket injection mold. The carbon fiber badminton racket injection mold comprises an upper mold main body, an upper mold core arranged at the bottom end of the upper mold main body, a lower mold main body arranged below the upper mold main body, a lower mold core arranged at the top end of the lower mold main body, a middle mold main body arranged between the upper mold main body and the lower mold main body, and a cooling pipe arranged in the upper mold main body. By arranging the middle mold body, after a product is formed, the upper mold body is opened, the middle mold body is taken out, the product is taken out by the taking module and left in the middle mold core, the middle mold core is an up-and-down through groove, the contact face between the middle mold core and the formed product is very small, the formed product can be taken out conveniently, the situation that the product is clamped in the mold is reduced, and spraying of a release agent is not needed; the whole mold is cooled in the process that cooling water flows through the cooling pipe, the cooling pipe is located in the upper mold body and does not affect whole pressurization use of the mold, the cooling temperature and speed are conveniently controlled through water cooling, the cooling pipe is wide in covering area, and the cooling efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of sports equipment technology, and in particular to a carbon fiber badminton racket injection mold. Background Technology

[0002] Badminton is a sport that can be played both indoors and outdoors. Depending on the number of participants, it can be divided into singles, doubles, and the emerging 3v3. A badminton racket consists of a racket face, shaft, handle, and the joint between the frame and shaft. In today's popular sports era, the demand for badminton rackets is increasing. Existing badminton rackets are usually manufactured in molds. After molding, the racket may get stuck in the mold and need to be manually removed or pried out with tools, which can easily damage the product and affect production efficiency. Most current technologies spray a release agent onto the mold before the carbon fiber raw material is put into the mold. A release agent needs to be sprayed after each processing, which also affects efficiency. Utility Model Content

[0003] The purpose and effect of this utility model of a carbon fiber badminton racket injection mold are achieved by the following specific technical means: A carbon fiber badminton racket injection mold includes an upper mold body, an upper mold core disposed at the bottom of the upper mold body, a lower mold body disposed below the upper mold body, and a lower mold core disposed at the top of the lower mold body.

[0004] The middle mold body is located between the upper mold body and the lower mold body;

[0005] Cooling pipes are located inside the upper mold body.

[0006] Preferably, the inner mold body is provided with an inner mold core, the size of which is adapted to the size of the middle part of the badminton racket, and the inner mold core is provided with a take-out module, the take-out module is provided with a take-out through groove, the size of which is adapted to the size of the badminton racket components.

[0007] Preferably, the lower mold core is provided with a mold-taking groove, and the internal size of the mold-taking groove is adapted to the size of the mold-taking module.

[0008] Preferably, a cooling pipe is provided inside the upper mold body, with an inlet at one end and an outlet at the other end, and the cooling pipe is axially symmetrical.

[0009] Preferably, the lower mold body has a limiting post at its top, the upper mold body has a limiting groove at its bottom, and the middle mold body has a limiting hole inside. The size of the limiting post is adapted to the size of the limiting groove, and the size of the limiting post is adapted to the size of the limiting hole.

[0010] Preferably, the internal dimensions of the upper mold core are adapted to the dimensions of the upper half of the badminton racket, and the internal dimensions of the lower mold core are adapted to the dimensions of the lower half of the badminton racket.

[0011] Preferably, air holes are provided through both sides of the bottom end of the upper mold body and both sides of the top end of the lower mold body.

[0012] Preferably, the lower mold body includes a nozzle.

[0013] Beneficial effects:

[0014] 1. Using the set middle mold core and extraction module, the rolled carbon fiber material is placed inside the middle mold core of the middle mold body. Then, the limiting pins pass through the limiting holes and limiting grooves in sequence. The extraction module is located inside the extraction groove, so that the upper mold body, middle mold body, and lower mold body are tightly fitted together. The upper mold core, middle mold core, extraction groove, and lower mold core together form the shape of a badminton racket. The nozzle connects to the channel of the carbon fiber material. The equipment is placed in the pressure heating equipment to pressurize and form the material. After the equipment cools down, the upper mold body is opened, and then the middle mold body is removed. The formed product is taken out by the extraction module and left in the middle mold core. The middle mold core has a through groove at both ends and a very small contact surface with the formed product, which makes it easy to remove the formed product and reduces the situation of the product getting stuck in the mold. There is no need to spray release agent, simplifying operation, saving costs and improving efficiency.

[0015] 2. Through the set cooling pipe, cooling water enters the cooling pipe from the inlet and exits from the outlet. The process of flowing through the cooling pipe cools the entire mold. The cooling pipe is located inside the upper mold body and does not affect the overall pressurization of the mold. Water cooling makes it easy to control the cooling temperature and speed, and the wide coverage area of ​​the cooling pipe improves the cooling efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the lower mold core of this utility model.

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the upper mold core of this utility model.

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the mold core in this utility model.

[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of the bottom surface of the mold core in this utility model.

[0021] Figure 6 This is a three-dimensional structural diagram of the module of this utility model.

[0022] Figure 7This is a schematic diagram of the internal three-dimensional structure of the cooling pipe of this utility model.

[0023] Figure 1-7 In the diagram, the correspondence between component names and drawing numbers is as follows:

[0024] 1. Upper mold body; 2. Middle mold body; 3. Lower mold body; 4. Air vent; 5. Lower mold core; 6. Mold removal groove; 7. Limiting post; 8. Water inlet; 9. Water outlet; 10. Limiting groove; 11. Upper mold core; 12. Middle mold core; 13. Limiting hole; 14. Mold removal module; 15. Mold removal through groove; 16. Cooling pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] First Embodiment

[0027] As attached Figure 1 To be continued Figure 6 As shown: A carbon fiber badminton racket injection mold includes an upper mold body 1, an upper mold core 11 disposed at the bottom of the upper mold body 1, a lower mold body 3 disposed below the upper mold body 1, and a lower mold core 5 disposed at the top of the lower mold body 3; a middle mold body 2 disposed between the upper mold body 1 and the lower mold body 3; and a cooling pipe 16 disposed inside the upper mold body 1.

[0028] The middle mold body 2 has a middle mold core 12 inside. The size of the middle mold core 12 is adapted to the size of the middle part of the badminton racket. The middle mold core 12 has a take-out module 14. The take-out module 14 has a take-out through groove 15 inside. The size of the take-out through groove 15 is adapted to the size of the badminton racket parts. After the material is pressed, formed and cooled, the upper mold body 1 is opened and the middle mold body 2 is taken out. The formed product is taken out by the take-out module 14 and left in the middle mold core 12.

[0029] The lower mold core 5 is provided with a mold removal groove 6. The internal size of the mold removal groove 6 is adapted to the size of the mold removal module 14. When the upper mold body 1, the middle mold body 2 and the lower mold body 3 are tightly fitted together, the mold removal module 14 is located inside the mold removal groove 6.

[0030] Second Embodiment

[0031] As attached Figure 1 Appendix Figure 3 and attached Figure 7As shown: The upper mold body 1 is equipped with a cooling pipe 16. One end of the cooling pipe 16 is equipped with a water inlet 8, and the other end of the cooling pipe 16 is equipped with a water outlet 9. The cooling pipe 16 is axially symmetrical. Cooling water enters the cooling pipe 16 from the water inlet 8 and is discharged from the water outlet 9. The process of flowing through the cooling pipe 16 cools the entire mold.

[0032] The lower mold body 3 is provided with a limiting post 7 at the top, the upper mold body 1 is provided with a limiting groove 10 through the bottom, and the middle mold body 2 is provided with a limiting hole 13 through the inside. The size of the limiting post 7 is adapted to the size of the limiting groove 10 and the size of the limiting hole 13. The limiting post 7 passes through the limiting hole 13 and the limiting groove 10 in sequence, which helps the upper mold body 1, the middle mold body 2 and the lower mold body 3 to fit together tightly.

[0033] The internal dimensions of the upper mold core 11 are adapted to the size of the upper half of the badminton racket, and the internal dimensions of the lower mold core 5 are adapted to the size of the lower half of the badminton racket. The upper mold core 11, the middle mold core 12, the mold extraction groove 15 and the lower mold core 5 together form the shape of the badminton racket.

[0034] Air holes 4 are provided through the bottom sides of the upper mold body 1 and the top sides of the lower mold body 3. The air holes 4 on the lower mold body 3 connect the lower mold core 5 to the outside, and the air holes 4 on the upper mold body 1 connect the upper mold core 11 to the outside.

[0035] The lower mold body 3 includes a nozzle, which connects to the channels of the carbon fiber material to pressurize the inside of the material.

[0036] Working principle: The rolled carbon fiber material is placed inside the middle mold core 12 of the middle mold body 2. Then, the limiting post 7 passes through the limiting hole 13 and the limiting groove 10 in sequence. The take-up module 14 is located inside the take-up groove 6, so that the upper mold body 1, the middle mold body 2 and the lower mold body 3 are tightly fitted together. The upper mold core 11, the middle mold core 12, the take-up groove 15 and the lower mold core 5 together form the shape of a badminton racket. The nozzle is connected to the channel of the carbon fiber material. The equipment is placed in the pressure heating equipment to pressurize and form the material. After the equipment cools down, the upper mold body 1 is opened and the middle mold body 2 is taken out. The formed product... The product is carried out by the removal module 14 and remains in the middle mold core 12. The middle mold core 12 has a through groove at the top and bottom and a small contact surface with the molded product, which makes it easy to remove the molded product and reduces the situation where the product is stuck in the mold. There is no need to spray release agent, simplifying operation, saving costs and improving efficiency. Cooling water enters the cooling pipe 16 from the water inlet 8 and then exits from the water outlet 9. The process of flowing through the cooling pipe 16 cools the entire mold. The cooling pipe 16 is located inside the upper mold body 1 and does not affect the overall pressurization of the mold. Water cooling makes it easy to control the cooling temperature and speed. The wide coverage area of ​​the cooling pipe 16 improves the cooling efficiency.

Claims

1. A carbon-fiber badminton racket injection mold comprising an upper mold body (1), an upper mold core (11) provided at a bottom end of the upper mold body (1), a lower mold body (3) provided below the upper mold body (1), and a lower mold core (5) provided at a top end of the lower mold body (3), characterized in that, The utility model relates to a mould for manufacturing badminton racket, which comprises: a middle mould body (2) arranged between an upper mould body (1) and a lower mould body (3), wherein the middle mould body (2) is internally provided with a middle mould core (12) with a size matching that of a middle part of a badminton racket, and the middle mould core (12) is provided with a mould taking block (14) internally provided with a mould taking through slot (15) with a size matching that of a badminton racket part; a mould taking slot (6) arranged on the lower mould core (5) and matching the size of the mould taking block (14); a cooling pipe (16) arranged in the upper mould body (1).

2. The carbon fibre badminton racket injection mould according to claim 1, wherein: The upper mould body (1) is internally provided with the cooling pipe (16) with one end provided with a water inlet (8) and the other end provided with a water outlet (9), and the cooling pipe (16) is axisymmetric.

3. The carbon fibre badminton racket injection mould as claimed in claim 1, wherein: The lower mould body (3) is provided at the top end with a limiting column (7), the upper mould body (1) is provided at the bottom end with a limiting slot (10), and the middle mould body (2) is provided internally with a limiting hole (13), wherein the limiting column (7) matches the size of the limiting slot (10) and the limiting hole (13).

4. The carbon fibre badminton racket injection mould as claimed in claim 1, wherein: The upper mould core (11) matches the size of the upper half of the badminton racket, and the lower mould core (5) matches the size of the lower half of the badminton racket.

5. The carbon fibre badminton racket injection mould as claimed in claim 1, wherein: The upper mould body (1) is provided at the bottom end with air holes (4) on both sides, and the lower mould body (3) is provided at the top end with air holes (4) on both sides.

6. The carbon fibre badminton racket injection mould as claimed in claim 1, wherein: The lower mould body (3) comprises a blowing nozzle.