Aluminum honeycomb core composite board

By introducing a ceramicized silicone rubber fireproof coating, a phenolic resin fireproof layer, and an aluminum foil inner layer into the aluminum honeycomb core composite panel, combined with a fluorocarbon coated aluminum plate and a PTFE film, the fireproof and waterproof problems of the aluminum honeycomb core composite panel in high-temperature fire and humid environments are solved, achieving excellent fireproof and waterproof performance.

CN224060622UActive Publication Date: 2026-03-31SUZHOU BEECORE HONEYCOMB MATERIALS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing aluminum honeycomb composite panels are easily penetrated by flames in high-temperature fires, failing to effectively block heat, and are prone to corrosion in outdoor or humid environments, affecting their service life.

Method used

The combination of ceramicized silicone rubber fireproof coating, phenolic resin fireproof layer and aluminum foil inner layer forms a hard fire barrier, which, together with fluorocarbon coated aluminum plate outer layer and PTFE film waterproof layer, achieves fireproof and waterproof performance.

Benefits of technology

It blocks flames and heat at high temperatures, slows the spread of fire, and remains stable in outdoor or humid environments, preventing corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum honeycomb core composite board which comprises a composite board body, the composite board body is formed by combining an outer layer, a fireproof coating, a structure reinforcing layer, a first core layer, a first fireproof layer, a second fireproof layer, an inner layer, a waterproof layer, a second core layer and a bottom layer, the fireproof coating is fixedly connected to the lower surface of the outer layer, and the structure reinforcing layer is fixedly connected to the lower surface of the inner layer. Through the components, the composite board body is provided with multiple layers of fireproof and waterproof layers, ceramic treatment can be carried out at high temperature, a hard fireproof barrier is formed, double high temperature resistance can be achieved, flames and heat are prevented from permeating inwards, heat radiation can be reflected, and fire spreading can be delayed; the surface hydrophobicity of the composite board body can be high, the composite board body is resistant to rainwater corrosion, and the composite board body can still keep stable when exposed outdoors or in a humid environment for a long time.
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Description

Technical Field

[0001] This utility model relates to the field of honeycomb filter composite panel technology, and in particular to an aluminum honeycomb core composite panel. Background Technology

[0002] Existing aluminum honeycomb core composite panels are lightweight and high-strength composite materials, which are made of two sturdy panels (such as aluminum plates, stainless steel plates, carbon fiber plates, etc.) and an aluminum honeycomb core material in the middle, through adhesive bonding or hot pressing processes.

[0003] However, when used, ordinary composite boards do not have fireproof and waterproof effects. When encountering high-temperature fires, they are easily penetrated by flames and cannot effectively block heat and flames, causing the fire to spread rapidly and not buy enough time for personnel evacuation and fire rescue. When exposed to the outdoors or in humid environments for a long time, they are easily corroded by rain and moisture, causing the surface to rust and corrode, affecting the appearance and service life. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide an aluminum honeycomb core composite panel. Through the ceramicized silicone rubber fireproof coating, it can be ceramicized at high temperature to form a hard fireproof barrier. Through the first fireproof layer of phenolic resin and the second fireproof layer of ceramic fiber cloth, it can achieve double high temperature resistance and block the penetration of flames and heat into the interior. Combined with the inner layer of aluminum foil, it reflects heat radiation and delays the spread of fire, giving the composite panel body a super fireproof performance. Through the outer layer of fluorocarbon coated aluminum plate, the surface of the composite panel body is highly hydrophobic and resistant to rain corrosion. Combined with the waterproof layer of PTFE film, it can maintain stability when the composite panel body is exposed to the outdoors or humid environment for a long time, giving the composite panel body excellent waterproof and moisture-proof performance.

[0005] This utility model also provides an aluminum honeycomb core composite panel, comprising: a composite panel body, the composite panel body being composed of an outer layer, a fireproof coating, a structural reinforcement layer, a first core layer, a first fireproof layer, a second fireproof layer, an inner layer, a waterproof layer, a second core layer, and a bottom layer; the fireproof coating is fixedly connected to the lower surface of the outer layer; the structural reinforcement layer is fixedly connected to the lower surface of the fireproof coating; the first core layer is fixedly connected to the lower surface of the structural reinforcement layer; the first fireproof layer is fixedly connected to the lower surface of the first core layer; the second fireproof layer is fixedly connected to the lower surface of the first fireproof layer; the inner layer is fixedly connected to the lower surface of the second fireproof layer; the waterproof layer is fixedly connected to the lower surface of the inner layer; the second core layer is fixedly connected to the lower surface of the waterproof layer; and the bottom layer is fixedly connected to the lower surface of the second core layer; a frame is fixedly connected to the outer surface of the composite panel body; a groove is provided on the frame; and a splicing block is fixedly connected to the side surface of the frame, the splicing block being in clearance fit with the groove.

[0006] According to the present invention, the outer layer of the aluminum honeycomb core composite panel is made of fluorocarbon coated aluminum plate.

[0007] According to the present invention, the fireproof coating of an aluminum honeycomb core composite panel is made of ceramicized silicone rubber.

[0008] According to the present invention, the aluminum honeycomb core composite panel is made of glass fiber reinforced epoxy resin.

[0009] According to the present invention, the aluminum honeycomb core composite panel is made of aluminum honeycomb core in both the first core layer and the second core layer.

[0010] According to the present invention, the first fireproof layer is made of phenolic resin adhesive, and the second fireproof layer is made of ceramic fiber cloth.

[0011] According to the present invention, the inner layer of the aluminum honeycomb core composite panel is made of aluminum foil, and the waterproof layer is made of PTFE film.

[0012] According to the present invention, the bottom layer of the aluminum honeycomb core composite panel is made of anodized aluminum plate.

[0013] Compared with existing technologies, this aluminum honeycomb core composite panel, through its ceramicized silicone rubber fireproof coating, can be ceramicized at high temperatures to form a hard fire barrier. The first fireproof layer, made of phenolic resin, combined with the second fireproof layer of ceramic fiber cloth, achieves dual high-temperature resistance, blocking the penetration of flames and heat. The inner layer, made of aluminum foil, reflects heat radiation and slows the spread of fire, giving the composite panel superior fire resistance. The outer layer, made of fluorocarbon-coated aluminum, provides strong hydrophobicity and resistance to rain corrosion. Combined with a PTFE film waterproof layer, the composite panel maintains stability even when exposed to outdoor or humid environments for extended periods, giving it excellent waterproof and moisture-proof properties. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0015] Figure 1 This is a front view structural diagram of the aluminum honeycomb core composite panel of this utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of the aluminum honeycomb core composite panel of this utility model;

[0017] Figure 3 This is a partially enlarged structural view of the aluminum honeycomb core composite panel of this utility model;

[0018] Figure 4 This is a left view of the aluminum honeycomb core composite panel of this utility model.

[0019] Legend:

[0020] 1. Outer layer; 2. Fireproof coating; 3. Structural reinforcement layer; 4. First core layer; 5. First fireproof layer; 6. Second fireproof layer; 7. Inner layer; 8. Waterproof layer; 9. Second core layer; 10. Bottom layer; 11. Composite board body; 12. Frame; 13. Groove; 14. Interlocking block. Detailed Implementation

[0021] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0022] Reference Figure 1-4This utility model embodiment discloses an aluminum honeycomb core composite panel, which includes: a composite panel body 11, the composite panel body 11 being composed of an outer layer 1, a fireproof coating 2, a structural reinforcement layer 3, a first core layer 4, a first fireproof layer 5, a second fireproof layer 6, an inner layer 7, a waterproof layer 8, a second core layer 9, and a bottom layer 10. The outer layer 1 is made of fluorocarbon coated aluminum plate, which has strong weather resistance, UV resistance, and is waterproof and corrosion resistant. The fireproof coating 2 is made of ceramicized silicone rubber, which is ceramicized at high temperatures to form a hard fire barrier. The structural reinforcement layer 3 is made of glass fiber reinforced epoxy resin, which improves impact resistance and rigidity.

[0023] The first core layer 4 and the second core layer 9 are both made of aluminum honeycomb core. The honeycomb structure can disperse stress, is lighter than solid aluminum plates, and has compressive / bending strength close to that of steel. The first fireproof layer 5 is made of phenolic resin adhesive. The second fireproof layer 6 is made of ceramic fiber cloth, which is doubly resistant to high temperatures and blocks flames and heat from penetrating inward. The inner layer 7 is made of aluminum foil, which can reflect heat radiation and delay the spread of fire. The waterproof layer 8 is made of PTFE film, which completely isolates water vapor penetration. The bottom layer 10 is made of anodized aluminum plate, which is corrosion-resistant, easy to clean, and suitable for indoor or humid environments.

[0024] Fire-retardant coating 2 is fixedly connected to the lower surface of outer layer 1, structural reinforcement layer 3 is fixedly connected to the lower surface of fire-retardant coating 2, first core layer 4 is fixedly connected to the lower surface of structural reinforcement layer 3, first fire-retardant layer 5 is fixedly connected to the lower surface of first core layer 4, second fire-retardant layer 6 is fixedly connected to the lower surface of first fire-retardant layer 5, inner layer 7 is fixedly connected to the lower surface of second fire-retardant layer 6, waterproof layer 8 is fixedly connected to the lower surface of inner layer 7, second core layer 9 is fixedly connected to the lower surface of waterproof layer 8, bottom layer 10 is fixedly connected to the lower surface of second core layer 9, and a frame 12 is fixedly connected to the outer surface of composite panel body 11. A groove 13 is provided on the frame 12, and a splicing block 14 is fixedly connected to the side surface of the frame 12. The splicing block 14 and the groove 13 are fitted with a clearance.

[0025] Working Principle: In use, this board is composed of multiple layers. The outer layer 1 is made of fluorocarbon coated aluminum plate, which is highly weather-resistant, UV-resistant, waterproof and corrosion-resistant. The fireproof coating 2 is made of ceramicized silicone rubber, which is ceramicized at high temperatures to form a hard fire barrier. The structural reinforcement layer 3 is made of glass fiber reinforced epoxy resin, which improves impact resistance and rigidity. The first core layer 4 and the second core layer 9 are both made of aluminum honeycomb core. The honeycomb structure can disperse stress, and the weight is lighter than solid aluminum plate. The compressive / bending strength is close to that of steel. The first fireproof layer 5 is made of phenolic resin adhesive. The second fireproof layer 6 is made of ceramic fiber cloth, which is doubly resistant to high temperatures and blocks the penetration of flames and heat. The inner layer 7 is made of aluminum foil, which can reflect heat radiation and delay the spread of fire. The waterproof layer 8 is made of PTFE film, which completely isolates water vapor penetration. The bottom layer 10 is made of anodized aluminum plate, which is corrosion-resistant, easy to clean, and suitable for indoor or humid environments.

[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An aluminum honeycomb core composite panel, characterized by, Include: The composite board body (11) is combined by outer layer (1), fireproof coating (2), structural reinforcement layer (3), first core layer (4), first fireproof layer (5), second fireproof layer (6), inner layer (7), waterproof layer (8), second core layer (9), bottom layer (10), the fireproof coating (2) is fixedly connected on the lower surface of outer layer (1), the structural reinforcement layer (3) is fixedly connected on the lower surface of fireproof coating (2), the first core layer (4) is fixedly connected on the lower surface of structural reinforcement layer (3), the first fireproof layer (5) is fixedly connected on the lower surface of first core layer (4); The second fireproof layer (6) is fixedly connected on the lower surface of first fireproof layer (5), the inner layer (7) is fixedly connected on the lower surface of second fireproof layer (6), the waterproof layer (8) is fixedly connected on the lower surface of inner layer (7), the second core layer (9) is fixedly connected on the lower surface of waterproof layer (8), the bottom layer (10) is fixedly connected on the lower surface of second core layer (9), the outer surface of the composite board body (11) is fixedly connected with frame (12), the frame (12) is provided with recess (13), the side surface of frame (12) is fixedly connected with splicing block (14), the splicing block (14) is matched with recess (13) with clearance.

2. The aluminum honeycomb core composite panel of claim 1, wherein, The material of outer layer (1) is fluorocarbon coating aluminum plate.

3. The aluminum honeycomb core composite panel of claim 1, wherein, The material of fireproof coating (2) is ceramic silicone rubber.

4. The aluminum honeycomb core composite panel of claim 1, wherein, The material of structural reinforcement layer (3) is glass fiber reinforced epoxy resin.

5. The aluminum honeycomb core composite panel of claim 1, wherein, The material of first core layer (4) and second core layer (9) is aluminum honeycomb core.

6. The aluminum honeycomb core composite panel of claim 1, wherein, The material of first fireproof layer (5) is phenolic resin adhesive, and the material of second fireproof layer (6) is ceramic fiber cloth.

7. The aluminum honeycomb core composite panel of claim 1, wherein, The material of inner layer (7) is aluminum foil, and the material of waterproof layer (8) is PTFE film.

8. The aluminum honeycomb core composite panel of claim 1, wherein, The material of bottom layer (10) is anodic aluminum plate.