Filling device
By setting a crusher at the feeding end and a screen at the filling end of the guar gum powder filling device, the problem of caking during the guar gum powder filling process is solved, and an efficient and low-cost filling process is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2026-03-31
AI Technical Summary
During the guar gum powder filling process, clumping is prone to occur due to high humidity. Existing technology requires the addition of screening equipment, which increases production costs and extends the production cycle.
Design a filling device including a feeding end and a filling end. The feeding end is equipped with a crusher to break up lumps during the conveying of guar gum powder. The filling end is equipped with a screen for filtration to prevent lumps from entering the filling cylinder.
No additional screening equipment is required, which reduces production costs and avoids clumping problems without affecting production efficiency, thus improving filling efficiency.
Smart Images
Figure CN224061333U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filling equipment technical field especially is related to a filling device. BACKGROUND
[0002] Guar gum powder is a kind of natural polysaccharide extracted from endosperm of legume guar bean. It is commonly used in food, medicine, cosmetics, petroleum and daily chemical fields. In the production of guar gum powder, guar beans need to be dried, ground, and then the hull and germ are removed to extract the endosperm part. The endosperm part is further crushed, and the primary guar gum powder is obtained by centrifugal separation and drying. After subsequent purification and other operations, guar gum powder is obtained.
[0003] After guar gum powder is processed through multiple steps, it needs to be packaged before storage, transportation and subsequent steps such as sales. When filling guar gum powder, due to production environment and storage period, etc., caking often occurs due to high humidity. In the prior art, a screening device is added at the front end of the filling equipment to remove the caking, but the addition of the screening device increases the work and prolongs the production cycle, and on the other hand, the increase of the equipment increases the production cost. SUMMARY
[0004] The utility model aims at providing a filling device, which can solve the above technical problems.
[0005] The utility model provides a filling device, which comprises:
[0006] The feeding end and the filling end are arranged adjacent to each other at the use site, and the feeding end and the filling end are connected by a conveying pipe.
[0007] The feeding end comprises a hopper and a support frame for supporting the hopper. An installation plate body is arranged on the support frame, and one end of the conveying pipe is arranged on the installation plate body. The hopper and the conveying pipe are connected by a transition section. A first driving body is arranged on the installation plate body. A crushing body is arranged in the transition section, and the other end of the crushing body is connected to the first driving shaft in the conveying pipe through the first transmission body and the second transmission body.
[0008] The filling end comprises a machine body and a feeding cylinder arranged on the top of the machine body. A filling cylinder is arranged on one side of the machine body. The feeding cylinder and the filling cylinder are connected by a material conveying pipe. A second driving shaft is arranged in the material conveying pipe, and one end of the second driving shaft is connected to a second driving body arranged on the machine body.
[0009] As a further technical solution, it further comprises a clamping mechanism arranged on the machine body and adjacent to the outlet end of the filling cylinder.
[0010] As a further technical solution, the clamping mechanism comprises:
[0011] The first clamping frame and the second clamping frame are arranged opposite to each other on the clamping plate at the outlet end of the filling cylinder;
[0012] The first clamping body and the second clamping body are disposed between the first clamping frame and the second clamping frame, and are respectively placed on both sides of the filling cylinder; wherein the first clamping body and the second clamping body are movably connected to the first clamping frame and the second clamping frame.
[0013] As a further technical solution, the filling end also includes:
[0014] A screen is installed inside the feed cylinder.
[0015] As a further technical solution, the mounting plate includes:
[0016] The first plate and the second plate are respectively. One end of the first plate is set on the crossbeam on one side of the support frame; the second plate is set on the crossbeam on the other side of the support frame, and the other end of the first plate is connected to the other end of the second plate.
[0017] One end of the conveying pipe is located on the second plate, and the first driving body is located on the first plate.
[0018] As a further technical solution, there is an included angle between the first plate and the second plate.
[0019] As a further technical solution, a first opening is provided on the first plate, and the first conveyor passes through the first opening to connect with the crusher and the first drive body.
[0020] As a further technical solution, the fragmented body includes:
[0021] The third drive shaft has one end inserted into the transition section;
[0022] Several breaking teeth are set at one end of the third drive shaft and placed in the transition section;
[0023] The first transmission component and the second transmission component are sequentially disposed at the other end of the third drive shaft; the first transmission body is disposed between the first transmission component and the first drive body; and the second transmission body is disposed between the second transmission component and the first drive shaft.
[0024] As a further technical solution, a second opening is provided on the second plate, and the second drive shaft passes through the second opening.
[0025] As a further technical solution, a rolling table is provided on one side of the machine body, and the rolling table is placed below the filling cylinder.
[0026] The technical solution of this utility model uses the cooperation of the feeding end and the filling end to fill the crushed guar gum powder. At the same time, a crusher is set in the feeding end to break up the lumps in the guar gum powder during the conveying process, so that the guar gum powder delivered to the filling end is free of lumps, avoiding the problem of lumps remaining after filling. Compared with the prior art, no additional screening equipment is required, which can reduce costs. At the same time, the crushing during the feeding process can prevent lumps from being filled without affecting the overall production efficiency, further improving the filling efficiency. Attached Figure Description
[0027] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0028] Figure 1 This is a schematic diagram of the structure of a filling device according to the present invention;
[0029] Figure 2 This is a structural schematic diagram of a filling device according to this utility model from another angle;
[0030] Figure 3 This is a perspective view of a filling device according to the present invention from one angle;
[0031] Figure 4 This is a perspective view of a filling device according to the present invention from another angle;
[0032] Figure 5 for Figure 1 A magnified internal structural diagram of section A.
[0033] Figure 6 This is a schematic diagram of the internal structure of the material conveying pipe in this utility model.
[0034] Explanation of reference numerals in the attached figures:
[0035] 100-Feeding end; 11-Bag; 12-Support frame; 13-Mounting plate; 131-First plate; 132-Second plate; 133-First opening; 134-Second opening; 14-Transition section; 15-First drive body; 16-Crushing body; 161-Third drive shaft; 162-Crushing teeth; 163-First transmission component; 164-Second transmission component; 17-First conveyor body; 18-Second conveyor body;
[0036] 200-Filling end; 21-Machine body; 22-Feed cylinder; 23-Filling cylinder; 24-Conveying pipe; 25-Second drive shaft; 26-Clamping mechanism; 261-First clamping frame; 262-Second clamping frame; 263-First clamping body; 264-Second clamping body; 27-Screen; 28-Rolling table; 29-Second drive body;
[0037] 300 - delivery pipe; 31 - first drive shaft. Detailed Implementation
[0038] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0039] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0040] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0041] like Figures 1-6 As shown, the filling device proposed in this utility model includes:
[0042] The feeding end 100 and the filling end 200 are located adjacent to each other at the point of use and are connected by a conveying pipe 300. During use, guar gum powder is placed in the feeding end 100 and gradually conveyed to the filling end 200 via the conveying pipe 300. The filling end 200 then fills the guar gum powder into the required packaging bags or other containers. This invention is illustrated using packaging bags as an example.
[0043] The feeding end 100 includes a material box 11 and a support frame 12 for supporting the material box 11. The support frame 12 supports the material box 11. A mounting plate 13 is provided on the support frame 12, and one end of the conveying pipe 300 is provided on the mounting plate 13. The material box 11 and the conveying pipe 300 are connected by a transition section 14. A first drive body 15 is provided on the mounting plate 13. One end of the crushing body 16 passes through the transition section 14, and the other end is connected to the first drive body 15 and the first drive shaft 31 in the conveying pipe 300 through a first conveyor 17 and a second conveyor 18, respectively. It should be noted that the bottom of the material box 11 is inclined, and a closed door is provided at the bottom. A discharge port is provided on the side wall, and the discharge port is connected to... The transition section 14 is connected; when the guar gum powder is placed in the material box 11, due to the inclined bottom, the guar gum powder will enter the transition section 14 through the discharge port under its own gravity. Under the drive of the first drive body 15, the crusher 16 will stir the guar gum powder and break up the lumps in the guar gum powder during the stirring process. After passing through the transition section 14, the guar gum powder enters the conveying pipe 300, and under the drive of the crusher 16, the first drive shaft 31 will rotate. Since the first drive shaft 31 is provided with threaded plates, the guar gum powder will be conveyed in the conveying pipe 300 under the push of the threaded plates. When filling is stopped, the sealing door can be opened to remove the residual guar gum powder inside.
[0044] The filling end 200 includes a machine body 21 and a feed cylinder 22 disposed on the top of the machine body 21; a filling cylinder 23 is disposed on one side of the machine body 21; the feed cylinder 22 and the filling cylinder 23 are connected by a conveying pipe 24; a second drive shaft 25 passes through the conveying pipe 24, and one end of the second drive shaft 25 is connected to a second drive body 29 disposed on the machine body 21; guar gum powder conveyed by the conveying pipe 300 enters the feed cylinder 22, and then enters the conveying pipe 24 after passing through the feed cylinder 22, and is driven by the second drive body 29. As shaft 25 rotates, and since threaded plates are also provided on the second drive shaft 25, the guar powder is conveyed to the filling cylinder 23 position under the push of the threaded plates, and then filled through the filling cylinder. It should be noted that in this utility model, the second drive body 29 is a motor and is connected to the second drive shaft 25. During the use stage, the second drive body 29 drives the second drive shaft 25 to rotate. At the same time, an electromagnetic valve (not shown in the drawing) is also provided at the outlet end of the filling cylinder 23. By controlling the opening and closing of the electromagnetic valve, the filling is controlled.
[0045] The technical solution of this utility model uses the feeding end 100 and the filling end 200 to fill the crushed guar gum powder. At the same time, a crusher 16 is provided in the feeding end 100, which can break up the lumps in the guar gum powder during the conveying process, so that the guar gum powder delivered to the filling end 200 is free of lumps, avoiding the problem of lumps remaining after filling. Compared with the prior art, no additional screening equipment is required, which can reduce costs. At the same time, crushing during the feeding process can prevent lumps from being filled without affecting the overall production efficiency, further improving the filling efficiency.
[0046] like Figure 1 , 3 As shown in Figure 4, the filling end 200 is also provided with a clamping mechanism 26, which is provided on the machine body 21 and adjacent to the outlet end of the filling cylinder 23; during the use stage, the packaging bag is clamped by the clamping mechanism 26, so that the guar gum powder can be accurately put into the packaging bag during filling.
[0047] The clamping mechanism 26 includes a first clamping frame 261, a second clamping frame 262, a first clamping body 263, and a second clamping body 264. The first clamping frame 261 and the second clamping frame 262 are disposed opposite to each other on the clamping plate at the outlet end of the filling cylinder 23. The first clamping body 263 and the second clamping body 264 are disposed between the first clamping frame 261 and the second clamping frame 262, and are respectively placed on both sides of the filling cylinder 23. The first clamping body 263 and the second clamping body 264 are both movably connected to the first clamping frame 261 and the second clamping frame 262. During use, the first clamping body 263 and the second clamping body 264 move simultaneously, causing the first clamping frame 261 to clamp onto the filling cylinder 23. When a clamping frame 261 and a second clamping frame 262 approach or move away from the clamping plate, thereby placing the packaging bag between the first clamping frame 261, the second clamping frame 262, and the clamping plate, a clamping operation is performed on the packaging bag. It should be noted that, in this utility model, the preferred first clamping body 263 and the second clamping body 264 are both bidirectional cylinders and are connected to an air pump through an air pipe. Furthermore, the two ends of the first clamping body 263 and the second clamping body 264 are respectively hinged to the first clamping frame 261 and the second clamping frame 262 to ensure that the first clamping frame 261 and the second clamping frame 262 are moved under the action of the first clamping body 263 and the second clamping body 264.
[0048] like Figure 2 As shown, the filling end 200 also includes a screen 27, which is disposed inside the feed cylinder 22. Guar gum powder conveyed by the conveying pipe 300 enters the feed cylinder 22 and is filtered by the screen 27. This prevents guar gum powder that does not meet the filling requirements from entering the feed pipe 24. At the same time, the second drive body 29 will generate vibration when it drives the second drive shaft 25 to rotate, which will vibrate the screen 27 during the vibration process, thereby performing a sieving operation on the guar gum powder placed on the screen 27.
[0049] like Figure 3 and Figure 4As shown, the mounting plate 13 includes a first plate 131 and a second plate 132. One end of the first plate 131 is mounted on a crossbeam on one side of the support frame 12; the second plate 132 is mounted on a crossbeam on the other side of the support frame 12, and the other end of the first plate 131 is connected to the other end of the second plate 132. One end of the conveying pipe 300 is mounted on the second plate 132, and the first driving body 15 is mounted on the first plate 131. Specifically, there is an angle between the first plate 131 and the second plate 132; thus, the first plate 131 and the second plate 132 are formed at different angles. On a flat surface, so that the first driving body 15 and the first driving shaft 31 do not interfere with each other; in addition, the first plate 131 is provided with a first opening 133, and the first conveyor 17 passes through the first opening 133 and is connected to the crusher 16 and the first driving body 15; in actual operation, the first driving body 15 drives the crusher 16 to rotate through the first conveyor 17, and the crusher 16 drives the second conveyor 18 to rotate, and the second conveyor 18 drives the first driving shaft 31 to rotate; thereby realizing the conveying of crushed guar gum powder at the same time as crushing.
[0050] like Figure 5 As shown, the crusher 16 includes a third drive shaft 161, a plurality of crushing teeth 162, a first transmission member 163, and a second transmission member 164. One end of the third drive shaft 161 passes through the transition section 14; the plurality of crushing teeth 162 are disposed at one end of the third drive shaft 161 and placed within the transition section 14; the first transmission member 163 and the second transmission member 164 are sequentially disposed at the other end of the third drive shaft 161; a first conveyor 17 is disposed between the first transmission member 163 and the first drive body 15; a second conveyor 18 is disposed between the second transmission member 164 and the first drive shaft 161; the first drive body 15 passes through the first transmission member 163. A conveyor 17 drives a first transmission component 163 to rotate, the first transmission component 163 drives a second transmission component 164 to rotate, and the second transmission component 164 drives a second conveyor 18 to rotate. At the same time as the second conveyor 18 rotates, it drives a first drive shaft 31 to rotate. A second opening 134 is provided on the second plate 132, and the second drive shaft 25 passes through the second opening 134. The cooperation of the first opening 133 and the second opening 134 allows for the proper installation of the first conveyor 17 and the crusher 16, and the operation is not affected by the first plate 131 and the second plate 132.
[0051] It should be noted that in this utility model, the first driving body 15 is preferably a motor, the first transmission body 17 and the second transmission body 18 are both transmission belts; the first transmission component 163 and the second transmission component 164 are both pulleys; and a pulley is also provided at the bottom of the first driving shaft 31.
[0052] like Figure 3 and 4As shown, a rolling table 28 is provided on one side of the machine body 21, and the rolling table 28 is located below the filling cylinder 23. When filling, the packaging bag is placed on the rolling table 28. During filling, as the guar gum powder gradually enters the packaging bag, the weight of the packaging bag and the guar gum powder is gradually applied to the rolling table 28. At this time, the packaging bag is supported by the rolling table 28, and the buffer clamping mechanism 26 bears the downward force. In addition, several rollers are provided on the rolling table 28. After filling is completed, the packaging bag can be pushed to move on the rollers, which facilitates the removal of the packaging bag.
[0053] It should be noted that weight sensors, as used in the prior art, can also be installed at the bottom of several rollers. These weight sensors detect changes in the weight of the packaging bag during filling. When the preset weight is reached, the solenoid valve at the outlet of the filling cylinder 23 is closed. In addition, this invention also includes a controller, which can be a microcontroller or a PLC control board. The controller is connected to the weight sensor, the solenoid valve, and the air pump. The weight sensor detects changes in the weight of the packaging bag. When the weight of the packaging bag reaches the set value, the controller closes the solenoid valve and opens the clamping mechanism 26. When the clamping mechanism 26 is open, the combined weight of the packaging bag and the guar gum powder inside separates the packaging bag from the clamping mechanism 26, completing the filling of the guar gum powder.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A filling device, characterized in that The utility model provides a kind of automatic feeding and filling device, including: Feeding end (100) and filling end (200), the feeding end (100) is adjacent with the filling end (200) is arranged in use, and the feeding end (100) is connected with the filling end (200) by conveying pipe (300) between the feeding end (100) and the filling end (200); The feeding end (100) includes: tank (11) and support frame (12) for supporting the tank (11);Mounting plate body (13) is provided on the support frame (12), one end of the conveying pipe (300) is provided on the mounting plate body (13);And the tank (11) is communicated with the conveying pipe (300) by transition section (14) between the tank (11) and the conveying pipe (300);First drive body (15) is provided on the mounting plate body (13);Broken body (16) one end is provided in the transition section (14), the other end is connected with the first drive shaft (31) in the first drive body (15) and the conveying pipe (300) by first transmission body (17) and second transmission body (18) respectively; Filling end (200) includes: machine body (21) and inlet cylinder (22) provided on the top of the machine body (21);Filling cylinder (23) is provided on one side of the machine body (21);The inlet cylinder (22) and the filling cylinder (23) are connected by material conveying pipe (24) between the inlet cylinder (22) and the filling cylinder (23);Second drive shaft (25) is provided in the material conveying pipe (24), and one end of the second drive shaft (25) is connected with the second drive body (29) provided on the machine body (21).
2. The filling device according to claim 1, characterized in that Also includes: Clamping mechanism (26) is provided on the machine body (21), and is adjacent to the outlet end of the filling cylinder (23) and is provided.
3. The filling device according to claim 2, characterized in that The clamping mechanism (26) includes: First clamping frame (261) and second clamping frame (262) are oppositely provided on the clamping plate of the outlet end of the filling cylinder (23); First clamping body (263) and second clamping body (264) are provided between the first clamping frame (261) and the second clamping frame (262), and are respectively placed on both sides of the filling cylinder (23);Wherein, the first clamping body (263) and the second clamping body (264) are movably connected with the first clamping frame (261) and the second clamping frame (262).
4. The filling apparatus of claim 1, wherein The filling end (200) further includes: Screen (27) is provided in the inlet cylinder (22).
5. The filling apparatus of claim 1, wherein The mounting plate body (13) includes: First plate body (131) and second plate body (132), one end of the first plate body (131) is provided on the crossbeam on one side of the support frame (12);The second plate body (132) is provided on the crossbeam on the other side of the support frame (12), and the other end of the first plate body (131) is connected with the other end of the second plate body (132); One end of the conveying pipe (300) is provided on the second plate body (132), and the first drive body (15) is provided on the first plate body (131).
6. The filling device of claim 5, wherein There is an included angle between the first plate body (131) and the second plate body (132).
7. The filling device according to claim 6, characterized in that The first plate body (131) is provided with a first opening (133), and the first conveying body (17) is connected with the crushing body (16) and the first driving body (15) through the first opening (133).
8. The filling device according to claim 7, characterized in that The crushing body (16) comprises: a third driving shaft (161) penetrating into the transition section (14) at one end; a plurality of crushing teeth (162) arranged at one end of the third driving shaft (161) and placed in the transition section (14); a first transmission member (163) and a second transmission member (164) arranged at the other end of the third driving shaft (161) in sequence; the first conveying body (17) is arranged between the first transmission member (163) and the first driving body (15); and the second conveying body (18) is arranged between the second transmission member (164) and the first driving shaft (31).
9. The filling device of claim 8, wherein, The second plate body (132) is provided with a second opening (134), and the second driving shaft (25) penetrates into the second opening (134).
10. The filling apparatus of claim 1, wherein, One side of the machine body (21) is provided with a rolling table (28), and the rolling table (28) is placed below the filling cylinder (23).