Tea capsule assembling and canning integrated production line

Abstract

The utility model relates to the technical field of production lines, in particular to a tea capsule assembling and canning integrated production line. The problems that in the existing tea capsule production process, assembling and canning are independent links, a separated production mode is adopted, the product turnover frequency is increased, the production period is prolonged, products are prone to being damaged, the quality is affected, time difference exists in equipment connection, production continuity cannot be achieved, production efficiency is reduced, and enterprise capacity improvement is restricted are mainly solved. According to the technical scheme, the device comprises a supporting box body; the three groups of electric conveying belts are mounted on the supporting box body; the feeding mechanism, the pressure valve element mounting assembly, the pressure adjusting steel ball mounting module, the filtering film cutting and sealing mechanism, the bottom sealing cutting and sealing mechanism, the tea filling module, the cup cover mounting assembly and the top film laminating mechanism are sequentially arranged on the supporting box body in the conveying direction of the electric conveying belt. The device has the advantages that the production efficiency is improved, the product quality is guaranteed, and accurate installation, efficient transferring and overturning and reasonable output design are achieved.

Description

Technical Field

[0001] This utility model relates to the field of production line technology, and in particular to an integrated production line for tea capsule assembly and bottling. Background Technology

[0002] In recent years, with the increasing health awareness of consumers, tea beverages have gained widespread popularity among consumers worldwide due to their rich content of various nutrients, such as tea polyphenols, caffeine, and amino acids, as well as their antioxidant and stimulating effects. At the same time, the fast-paced lifestyle has made convenient and efficient tea beverage consumption increasingly popular, leading to the development of tea capsules. Tea capsules not only preserve the original flavor of tea leaves but also allow consumers to easily brew a high-quality cup of tea in a short time, greatly satisfying modern consumers' dual pursuit of convenience and quality, resulting in rapid market demand growth.

[0003] In existing tea capsule production processes, assembly and filling are typically two separate steps. First, the capsule shells are assembled on specialized equipment, then transferred to filling equipment for tea filling. This separate production model not only increases product turnover and significantly extends the production cycle, but also makes the products highly susceptible to damage during transport, thus affecting product quality. Furthermore, the time lag between different pieces of equipment prevents continuous production, severely reducing efficiency and hindering capacity expansion. Therefore, this invention proposes an integrated tea capsule assembly and filling production line. Utility Model Content

[0004] The purpose of this utility model is to address the problems in the existing tea capsule production process, where assembly and bottling are separate steps, resulting in increased product turnover, extended production cycles, increased risk of product damage affecting quality, time differences in equipment connection preventing continuous production, reduced production efficiency, and constraints on enterprise capacity improvement. This utility model proposes an integrated production line for tea capsule assembly and bottling.

[0005] The technical solution of this utility model is as follows: A tea capsule assembly and filling integrated production line, comprising a support box; three sets of electric conveyor belts installed on the support box, the electric conveyor belts being used to transport tea capsule shells; a feeding mechanism, a pressure valve core mounting assembly, a pressure regulating steel ball mounting module, a filter membrane cutting and sealing mechanism, a bottom sealing and sealing mechanism, a tea filling module, a cup lid mounting assembly, a top membrane covering mechanism, and an output assembly sequentially arranged on the support box along the conveying direction of the electric conveyor belts, for realizing the integrated assembly and filling of tea capsules; two sets of flipping mechanisms installed on the support box, the two sets of flipping mechanisms being respectively arranged between two adjacent sets of electric conveyor belts, and the two sets of flipping mechanisms being respectively arranged on both sides of the bottom sealing and sealing mechanism, for realizing the flipping and transfer of tea capsules; and an output conveyor belt arranged on one side of the support box, the output conveyor belt being used to output finished tea capsules.

[0006] Optionally, the feeding mechanism includes a first vibratory plate disposed on one side of the support box, a first positioning block disposed at the output end of the first vibratory plate, a first cylinder disposed above the first positioning block, a second cylinder fixedly connected to the output end of the first cylinder, and multiple sets of first mechanical clamps installed at the output end of the second cylinder.

[0007] Optionally, the pressure valve core mounting assembly includes a second vibratory plate disposed on one side of the support box, the output end of the second vibratory plate is provided with a height limiting frame, a third cylinder is provided above the height limiting frame, a fourth cylinder is fixedly connected to the output end of the third cylinder, and a suction cup is installed at the output end of the fourth cylinder.

[0008] Optionally, the filter membrane cutting and sealing mechanism includes a first mounting frame installed on the top of the support box, a fifth cylinder installed in the first mounting frame, a movable frame fixedly connected to the output end of the fifth cylinder, a cutting tool installed at the bottom of the movable frame above the electric conveyor belt, a sixth cylinder installed in the movable frame, a push rod fixedly connected to the output end of the sixth cylinder and passing through the cutting tool, the filter membrane cutting and sealing mechanism also includes a fabric winding machine for conveying non-woven fabric, the non-woven fabric passing between the cutting tool and the electric conveyor belt, a second mounting frame provided on the side of the first mounting frame away from the pressure regulating steel ball mounting module, a seventh cylinder installed on the second mounting frame, and a hot press head fixedly connected to the output end of the seventh cylinder.

[0009] Optionally, the flipping mechanism includes a linear motor mounted on the top of the support box. The moving end of the linear motor is fixedly connected to an eighth cylinder. The output end of the eighth cylinder is fixedly connected to multiple sets of ninth cylinders. The flipping mechanism also includes a tenth cylinder disposed above the electric conveyor belt. The tenth cylinder is vertically disposed and its output end is fixedly connected to a mounting block. A first servo motor is mounted on the side of the mounting block away from the electric conveyor belt. The output end of the first servo motor is fixedly connected to a second mechanical clamp at one end that passes through the mounting block. An eleventh cylinder is disposed below the second mechanical clamp and installed in the middle position of the electric conveyor belt. The output end of the eleventh cylinder is fixedly connected to a top plate.

[0010] Optionally, the bottom sealing and cutting mechanism has the same structure as the filter membrane cutting and sealing mechanism, and the bottom sealing and cutting mechanism is equipped with an aluminum-plastic composite membrane.

[0011] Optionally, the cup lid mounting assembly includes a third vibratory plate disposed on one side of the support box, the output end of the third vibratory plate being provided with a twelfth cylinder, the output end of the twelfth cylinder being fixedly connected to a moving block, a thirteenth cylinder being disposed above the moving block, the output end of the thirteenth cylinder being fixedly connected to a fourteenth cylinder, the output end of the fourteenth cylinder being equipped with multiple sets of suction cups, and a second servo motor being disposed below the fourteenth cylinder and mounted on the side of the electric conveyor belt, the output end of the second servo motor being fixedly connected to a rotating block.

[0012] Optionally, the top film covering mechanism includes a placement cylinder disposed above the electric conveyor belt, in which multiple sets of cover films are placed, and a rotatable and movable suction cup is disposed below the placement cylinder. A third mounting frame is disposed on the side of the placement cylinder away from the cup lid mounting assembly and mounted on the top of the support box. A fifteenth cylinder is mounted on the third mounting frame, and a hot pressing module is fixedly connected to the output end of the fifteenth cylinder.

[0013] Optionally, the output component includes a third servo motor mounted on the top of the support housing. The third servo motor is located near the output conveyor belt end of the support housing. A rotating plate is fixedly connected to the output end of the third servo motor. A first synchronous pulley is sleeved on the output end of the rotating plate. A synchronous belt is sleeved on the first synchronous pulley. A second synchronous pulley is connected to the first synchronous pulley via the synchronous belt. A rotating shaft is fixedly connected to the second synchronous pulley. The rotating shaft is rotatably connected to the rotating plate. A synchronous plate is fixedly connected to one end of the rotating shaft. A suction cup is connected to the synchronous plate. The output component also includes a fourth servo motor. A flipping plate is fixedly connected to the output end of the fourth servo motor.

[0014] Optionally, the support box is equipped with multiple sets of vision inspection modules, which are located directly above the electric conveyor belt.

[0015] In summary, this application includes at least one of the following beneficial technical effects:

[0016] This utility model integrates the tea capsule assembly and filling process through an integrated design. It is closely connected with the electric conveyor belt and various mechanisms to eliminate the transfer and time difference between independent links. At the same time, multiple components with double claws or double suction cups, such as the first mechanical clamp and suction cup group, effectively shorten the cylinder stroke, greatly improve the material handling efficiency, realize the continuity of production, and significantly shorten the production cycle.

[0017] Furthermore, by reducing the number of product turnovers, the risk of damage during transportation is reduced. In addition, multiple sets of visual inspection modules are set on the support box to conduct real-time inspections of the previous workstation operations, promptly identify and correct problems in production, thereby stabilizing and improving product quality.

[0018] Furthermore, the pressure regulating steel ball installation module can separate the pressure regulating steel balls individually, achieving precise installation of one ball per cup; the cup lid installation component uses a second servo motor to drive a rotating block to adjust the direction of the cup lid, ensuring that it is aligned with the direction of the tea capsule body, thus guaranteeing the accuracy of the installation of each component;

[0019] Furthermore, by integrating linear motors, cylinders, and servo motors into the flipping mechanism, the tea capsules can be flipped and transferred. The combination of dual cylinders and servo motors not only shortens the stroke of the linear motor but also precisely controls the flipping angle and position of the tea capsules to meet the needs of different production stages.

[0020] Furthermore, by utilizing a synchronous wheel and synchronous belt structure in the output component, it is ensured that the suction cup always maintains a downward posture during rotation, which facilitates the adsorption of tea capsules. The fourth servo motor drives the flipping plate to smoothly transfer the tea capsules onto the output conveyor belt, achieving efficient output of the finished product.

[0021] In summary, this utility model brings benefits such as improved production efficiency, guaranteed product quality, precise installation, efficient transfer and flipping, and reasonable output design. Attached Figure Description

[0022] Figure 1 A schematic diagram of a production line integrating tea capsule assembly and bottling is provided.

[0023] Figure 2 This is a structural diagram of the feeding mechanism;

[0024] Figure 3 This is a structural schematic diagram of the pressure valve core mounting assembly;

[0025] Figure 4 This is a structural schematic diagram of the voltage regulating steel ball installation module;

[0026] Figure 5This is a schematic diagram of the filter membrane cutting and sealing mechanism;

[0027] Figure 6 This is a schematic diagram of the flipping mechanism;

[0028] Figure 7 This is a structural diagram of the eleventh cylinder;

[0029] Figure 8 This is a schematic diagram of the bottom seal cutting mechanism;

[0030] Figure 9 This is a structural diagram of a tea filling module;

[0031] Figure 10 This is a structural diagram of the cup lid mounting assembly;

[0032] Figure 11 This is a schematic diagram of the top membrane covering mechanism;

[0033] Figure 12 This is a schematic diagram of the output component.

[0034] Figure label:

[0035] 1. Support box; 101. Feeding mechanism; 1011. First vibratory feeder; 1012. First positioning block; 1013. First cylinder; 1014. Second cylinder; 1015. First mechanical clamp;

[0036] 102. Pressure valve core mounting assembly; 1021. Second vibratory feeder; 1022. Height limiting frame; 1023. Third cylinder; 1024. Fourth cylinder;

[0037] 103. Voltage regulating steel ball installation module;

[0038] 104. Filter membrane cutting and sealing mechanism; 1041. First mounting frame; 1042. Fifth cylinder; 1043. Moving frame; 1044. Sixth cylinder; 1045. Fabric winding machine; 1046. Second mounting frame; 1047. Seventh cylinder; 1048. Hot press head;

[0039] 105. Tilting mechanism; 1051. Linear motor; 1052. Eighth cylinder; 1053. Ninth cylinder; 1054. Tenth cylinder; 1055. Mounting block; 1056. First servo motor; 1057. Second mechanical clamp; 1058. Eleventh cylinder; 1059. Top plate;

[0040] 106. Bottom seal cutting mechanism; 107. Tea filling module;

[0041] 108. Cup lid mounting assembly; 1081. Third vibratory feeder; 1082. Twelfth cylinder; 1083. Moving block; 1084. Thirteenth cylinder; 1085. Fourteenth cylinder; 1086. Second servo motor; 1087. Rotating block;

[0042] 109. Top membrane covering mechanism; 1091. Placement cylinder; 1092. Cover membrane sheet; 1093. Third mounting frame; 1094. Fifteenth cylinder; 1095. Hot pressing module;

[0043] 110. Output component; 1101. Third servo motor; 1102. Rotating plate; 1103. First synchronous pulley; 1104. Synchronous belt; 1105. Second synchronous pulley; 1106. Synchronous plate; 1107. Fourth servo motor; 1108. Tilting plate;

[0044] 2. Electric conveyor belt; 3. Output conveyor belt; 4. Vision inspection module. Detailed Implementation

[0045] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0046] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0047] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0048] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0049] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example

[0050] like Figure 1 As shown, this utility model proposes an integrated production line for tea capsule assembly and filling, including a support box 1 and three sets of electric conveyor belts 2 installed on the support box 1. The electric conveyor belts 2 are used to transport tea capsule shells. Along the conveying direction of the electric conveyor belts 2, the following components are sequentially arranged on the support box 1: a feeding mechanism 101, a pressure valve core mounting assembly 102, a pressure regulating steel ball mounting module 103, a filter membrane cutting and sealing mechanism 104, a bottom seal cutting and sealing mechanism 106, a tea filling module 107, a cup lid mounting assembly 108, a top membrane covering mechanism 109, and an output assembly 110, which are used to realize the integrated assembly and filling of tea capsules.

[0051] For further details, please refer to Figure 1 and Figure 2 The feeding mechanism 101 includes a first vibratory feeder 1011 disposed on one side of the support box 1. The first vibratory feeder 1011 vibrates to sort the tea capsule bodies and discharge them sequentially. A first positioning block 1012 is provided at the output end of the first vibratory feeder 1011. The first positioning block 1012 is used to temporarily store the tea capsule bodies, so that the tea capsule bodies are stuck in the first positioning block 1012, which facilitates the subsequent handling of the tea capsule bodies. A first cylinder 1013 is disposed above the first positioning block 1012. A second cylinder 1014 is fixedly connected to the output end of the first cylinder 1013. Two sets of first mechanical clamps 1015 are installed at the output end of the second cylinder 1014. When the second cylinder 1014 is started, it drives the first mechanical clamps 1015 to descend and clamp the tea capsule bodies. At the same time, the first cylinder 1013 moves the tea capsule bodies above the electric conveyor belt 2, and the second cylinder 1014 places the tea capsules on the electric conveyor belt 2 for conveying. Meanwhile, by setting up two sets of first mechanical clamps 1015, the stroke of the first cylinder 1013 is effectively shortened through two movements.

[0052] Furthermore, such as Figure 1 and Figure 3As shown, the pressure valve core mounting assembly 102 includes a second vibrating plate 1021 disposed on one side of the support housing 1. The second vibrating plate 1021 is used to discharge the pressure valve cores in the tea capsule in sequence. A height limiting frame 1022 is provided at the output end of the second vibrating plate 1021 to prevent the pressure valve cores from stacking together. A third cylinder 1023 is provided above the height limiting frame 1022. A fourth cylinder 1024 is fixedly connected to the output end of the third cylinder 1023. A suction cup is installed at the output end of the fourth cylinder 1024. After the fourth cylinder 1024 is started, it drives the suction cup to move downward to adsorb the pressure valve core. At the same time, the third cylinder 1023 drives the pressure valve core to move above the electric conveyor belt 2, and cooperates with the fourth cylinder 1024 to place the pressure valve core into the tea capsule body.

[0053] For further details, please refer to Figure 1 and Figure 4 The pressure regulating steel ball installation module 103 is used to separate the pressure regulating steel balls individually, achieving precise installation of one steel ball per cup. A suction unit is installed at the bottom of the lifting rod structure to prevent the steel balls from falling out during retrieval. The lifting rod structure controls the installation position of the pressure regulating steel balls. This is existing technology and will not be elaborated upon further.

[0054] Furthermore, such as Figure 1 and Figure 5 As shown, the filter membrane cutting and sealing mechanism 104 includes a first mounting frame 1041 installed on the top of the support box 1. A fifth cylinder 1042 is installed in the first mounting frame 1041. The output end of the fifth cylinder 1042 is fixedly connected to a movable frame 1043. A cutting blade is installed at the bottom of the movable frame 1043 above the electric conveyor belt 2. After the fifth cylinder 1042 is started, it drives the movable frame 1043 to rise and fall, and at the same time drives the blade to rise and fall to cut the non-woven fabric. A sixth cylinder 1044 is installed in the movable frame 1043. A top rod is fixedly connected to the output end of the sixth cylinder 1044 and passes through the blade. After the sixth cylinder 1044 is started, it drives the top rod to move and press the cut non-woven fabric into the tea capsule body. The filter membrane cutting and sealing mechanism 104 also includes a fabric winding machine 1045 for conveying the non-woven fabric. The non-woven fabric passes between the blade and the electric conveyor belt 2. The fabric winding machine 1045 tightens the non-woven fabric to improve the cutting effect. A second mounting frame 1046 is provided on the side of the first mounting frame 1041 away from the pressure regulating steel ball mounting module 103. A seventh cylinder 1047 is mounted on the second mounting frame 1046. A hot press head 1048 is fixedly connected to the output end of the seventh cylinder 1047. The hot press head 1048 is moved by the seventh cylinder 1047 to weld the non-woven fabric to the tea capsule body.

[0055] For details, please refer to Figure 1 , Figure 5 and Figure 8The bottom sealing and cutting mechanism 106 has the same structure as the filter membrane cutting and sealing mechanism 104. The bottom sealing and cutting mechanism 106 is equipped with an aluminum-plastic composite membrane, which seals the bottom of the tea capsule.

[0056] Furthermore, such as Figure 1 , Figure 6 and Figure 7 As shown, the production line also includes two sets of flipping mechanisms 105 installed on the support box 1. These two sets of flipping mechanisms 105 are respectively positioned between two adjacent sets of electric conveyor belts 2 and on both sides of the bottom sealing and cutting mechanism 106, used to achieve the flipping and transfer of tea capsules. Each flipping mechanism 105 includes a linear motor 1051 installed on the top of the support box 1. An eighth cylinder 1052 is fixedly connected to the moving end of the linear motor 1051, and multiple sets of ninth cylinders 1053 are fixedly connected to the output end of the eighth cylinder 1052. The ninth cylinders 1053 clamp the tea capsule body and, in conjunction with the linear motor 1051, drive the tea capsule body to move. The arrangement of two sets of ninth cylinders 1053, with their two-stage movement, effectively shortens the stroke of the linear motor 1051. The flipping mechanism 105 also includes a tenth cylinder 1054 positioned above the electric conveyor belt 2. The tenth cylinder 1054 is vertically positioned, and its output end is fixedly connected to a mounting block 1055. A first servo motor 1056 is mounted on the side of the mounting block 1055 away from the electric conveyor belt 2. A second mechanical clamp 1057 is fixedly connected to the end of the first servo motor 1056 that passes through the mounting block 1055. The second mechanical clamp 1057 clamps the tea capsule body, and the tenth cylinder 1054 drives the tea capsule body to rise and fall, thus cooperating with the first servo motor 1056 to achieve the flipping operation of the tea capsule body. Below the second mechanical clamp 1057, an eleventh cylinder 1058 is positioned in the middle of the electric conveyor belt 2. The output end of the eleventh cylinder 1058 is fixedly connected to a top plate 1059. The arrangement of the eleventh cylinder 1058 and the top plate 1059 facilitates lifting the tea capsule body from the electric conveyor belt 2, making it easier for the second mechanical clamp 1057 to clamp it. During operation, after the eleventh cylinder 1058 is started, it drives the top plate 1059 to move upward and lift the tea capsule body. At this time, the second mechanical clamp 1057 opens and is driven by the tenth cylinder 1054 to move downward and clamp the tea capsule body. Then, the first servo motor 1056 starts and drives the tea capsule body to rotate 180 degrees. After that, it is placed back on the electric conveyor belt 2, which is then convenient for the ninth cylinder 1053 to transfer it.

[0057] For further details, please refer to Figure 1 and Figure 9 The tea filling module 107 uses multi-station weighing to quantitatively fill and compact the tea capsule body, which is existing technology and will not be elaborated on here.

[0058] Furthermore, such as Figure 1 and Figure 10 As shown, the cup lid mounting assembly 108 includes a third vibratory plate 1081 disposed on one side of the support housing 1. The third vibratory plate 1081 is used to straighten the cup lids and discharge them sequentially. A twelfth cylinder 1082 is disposed at the output end of the third vibratory plate 1081. A moving block 1083 is fixedly connected to the output end of the twelfth cylinder 1082. The moving block 1083 is moved by the twelfth cylinder 1082 to ensure that only one cup lid is removed at a time. A thirteenth cylinder 1084 is disposed above the moving block 1083. A fourteenth cylinder 1085 is fixedly connected to the output end of the thirteenth cylinder 1084. Two sets of suction cups are installed at the output end of the fourteenth cylinder 1085. After the fourteenth cylinder 1085 is activated, it moves the suction cups close to the cup lid for adsorption, and works with the thirteenth cylinder 1084 to move the cup lid above the electric conveyor belt 2. The arrangement of the two sets of suction cups and the two-stage movement effectively reduces the stroke of the thirteenth cylinder 1084. Below the fourteenth cylinder 1085, a second servo motor 1086 is installed on the side of the electric conveyor belt 2. The output end of the second servo motor 1086 is fixedly connected to a rotating block 1087. The second servo motor 1086 drives the rotating block 1087 to rotate. When the top cover is transferred to the rotating block 1087, the direction of the top cover is consistent with the direction of the tea capsule body on the electric conveyor belt 2.

[0059] For further details, please refer to Figure 1 and Figure 11 The top film coating mechanism 109 includes a placement cylinder 1091 positioned above the electric conveyor belt 2, in which multiple sets of cap films 1092 are placed. A rotatable and movable suction cup is located below the placement cylinder 1091, facilitating the suction of the lowest set of cap films 1092 and their placement onto the tea capsule body. A third mounting frame 1093, mounted on the top of the support box 1, is located on the side of the placement cylinder 1091 furthest from the cup lid mounting assembly 108. A fifteenth cylinder 1094 is mounted on the third mounting frame 1093, and a hot-pressing module 1095 is fixedly connected to the output end of the fifteenth cylinder 1094. The fifteenth cylinder 1094 drives the hot-pressing module 1095 to press down, facilitating the welding of the cap films 1092.

[0060] Finally, the above production line also includes an output conveyor belt 3 located on one side of the support box 1, which is used to output finished tea capsules.

[0061] For further details, please refer to Figure 1 and Figure 12The output component 110 includes a third servo motor 1101 mounted on the top of the support housing 1. The third servo motor 1101 is located at one end of the support housing 1 near the output conveyor belt 3. A rotating plate 1102 is fixedly connected to the output end of the third servo motor 1101. After starting, the third servo motor 1101 drives the rotating plate 1102 to rotate. A first synchronous pulley 1103 is sleeved on the output end of the rotating plate 1102. When the rotating plate 1102 rotates, it drives the first synchronous pulley 1103 to rotate synchronously. A synchronous belt 1104 is sleeved on the first synchronous pulley 1103. The first synchronous pulley 1103 is connected to a second synchronous pulley 1105 through the synchronous belt 1104. When the first synchronous pulley 1103 rotates, it drives the second synchronous pulley 1105 to rotate through the synchronous belt 1104. A rotating shaft is fixedly connected to the second synchronous wheel 1105, and the rotating shaft is rotatably connected to the rotating plate 1102. A synchronous plate 1106 is fixedly connected to one end of the rotating shaft, and a suction cup is connected to the synchronous plate 1106. When the second synchronous wheel 1105 rotates, it drives the synchronous plate 1106 and the suction cup to rotate through the rotating shaft. Thus, after the rotating plate 1102 rotates 180 degrees, the suction cup can always maintain a downward posture to facilitate the adsorption of tea capsules. The output component 110 also includes a fourth servo motor 1107. A flipping plate 1108 is fixedly connected to the output end of the fourth servo motor 1107. After the tea capsule is transferred to the flipping plate 1108 by the suction cup, the fourth servo motor 1107 starts to drive the flipping plate 1108 to rotate and flip the tea capsule onto the output conveyor belt 3.

[0062] Multiple sets of vision inspection modules 4 are installed on the support box 1. The vision inspection modules 4 are located directly above the electric conveyor belt 2. The vision inspection modules 4 are used to check whether the operation of the previous station at its installation position is qualified.

[0063] In this embodiment, during the production of tea capsules, the first vibratory feeder 1011 straightens the tea capsule body and transports it to the first positioning block 1012. After the first cylinder 1013 is activated, it moves the first mechanical clamp 1015 above the tea capsule body. The second cylinder 1014 is activated, moving the first mechanical clamp 1015 downwards to hold the tea capsule body. Then, the second cylinder 1014 shortens, and the first cylinder 1013 shortens, moving the tea capsule body and placing it on the electric conveyor belt 2. The second vibratory feeder 1021 is activated to sequentially discharge the pressure valve cores. The fourth cylinder 1024 extends, moving the suction cup closer to the pressure valve core. After the suction cup adsorbs the pressure valve core, both the third cylinder 1023 and the fourth cylinder 1024 shorten, moving the pressure valve core above the electric conveyor belt 2. Then, the fourth cylinder 1024 extends to insert the pressure valve core into the tea capsule body. The electric conveyor belt 2 drives the capsule body to move continuously. Then, the non-woven fabric is cut by the filter membrane cutting and sealing mechanism 104 and pressed into the tea capsule body to complete the heat welding.

[0064] When the tea capsule body reaches the end of the first set of electric conveyor belts 2, the eleventh cylinder 1058 starts and lifts the last set of tea capsule bodies. Then, the tenth cylinder 1054 drives the second mechanical clamp 1057 to move down and clamp the tea capsule body. The first servo motor 1056 starts and drives the second mechanical clamp 1057 to rotate the tea capsule body 180 degrees. Then, the tea capsule body is placed on the electric conveyor belt 2. Through the linear motor 1051 and the eighth cylinder 1052, and with the cooperation of the ninth cylinder 1053, the tea capsule body is moved to the second set of electric conveyor belts 2. When the tea capsule body moves on the second set of electric conveyor belts 2, the bottom sealing and cutting mechanism 106 completes the film covering operation at its bottom.

[0065] As the tea capsule body moves to the end of the second set of electric conveyor belts 2, the second set of flipping mechanisms 105 moves the tea capsule body onto the third set of electric conveyor belts 2. While the tea capsule body moves on the third set of electric conveyor belts 2, tea leaves are filled into the tea capsule body by the tea filling module 107 and then compressed. The top cover is sorted and discharged in one go by the third vibrating plate 1081. After one top cover moves into the slot of the moving block 1083, the twelfth cylinder 1082 drives the moving block 1083 to move. Then, the thirteenth cylinder 1084 and the fourteenth cylinder 1085, in conjunction with the suction cup group, transfer the top cover. Simultaneously, when the top cover moves to the middle position, the top rod is placed on the rotating block 1087, and the second servo motor 1086 starts, driving the rotating block 1087 to rotate, ensuring that the top cover rotates in the same direction as the tea capsule body. Finally, the thirteenth cylinder 1084 and the fourteenth cylinder 1085, in conjunction with the suction cup group, move the top cover onto the tea capsule body on the electric conveyor belt 2. Then, the suction cup below the placement cylinder 1091 moves upward to adsorb the bottom set of cover films 1092, and moves downward and rotates 180 degrees to place the cover films 1092 above the tea capsule body. When the tea capsule body moves to the bottom of the hot pressing module 1095, the fifteenth cylinder 1094 drives the hot pressing module 1095 to move downward to press the cover films 1092.

[0066] Finally, when the assembled tea capsules move to the end of the third set of electric conveyor belts 2, the third servo motor 1101 starts, driving the rotating plate 1102 to rotate. Simultaneously, the first synchronous pulley 1103, synchronous belt 1104, and second synchronous pulley 1105 drive the suction cup to rotate, causing the suction cup to move above the tea capsules. After the suction cups pick up the tea capsules, the third servo motor 1101 rotates in the opposite direction, transporting the tea capsules to the flipping plate 1108. Finally, the fourth servo motor 1107 drives the flipping plate 1108 to rotate, moving the tea capsules to the output conveyor belt 3, where they are output for centralized processing.

[0067] The above specific embodiments are merely optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A tea capsule assembling and canning integrated production line, characterized by, The utility model relates to a tea capsule assembly and filling integrated machine, including: Support box (1); Three groups of electric conveyer belts (2) are installed on the support box (1), and the electric conveyer belt (2) is used for conveying tea capsule shell; A feeding mechanism (101), a pressure valve core installation assembly (102), a pressure regulating steel ball installation module (103), a filter membrane cutting and sealing mechanism (104), a bottom seal cutting and sealing mechanism (106), a tea leaf filling module (107), a cup cover installation assembly (108), a top film coating mechanism (109) and an output assembly (110) are sequentially arranged on the support box (1) along the conveying direction of the electric conveyer belt (2), which are used for realizing the assembly and filling integration of tea capsule; Two groups of turnover mechanisms (105) are installed on the support box (1), and the two groups of turnover mechanisms (105) are arranged between adjacent two groups of electric conveyer belts (2) respectively, and the two groups of turnover mechanisms (105) are arranged on both sides of the bottom seal cutting and sealing mechanism (106) respectively, which are used for realizing the turnover and transfer of tea capsule; An output conveyer belt (3) is arranged on one side of the support box (1), and the output conveyer belt (3) is used for outputting finished tea capsule.

2. The tea capsule assembly, canning integrated production line according to claim 1, characterized in that, The feeding mechanism (101) includes a first vibration disc (1011) arranged on one side of the support box (1), the output end of the first vibration disc (1011) is provided with a first positioning block (1012), the upper side of the first positioning block (1012) is provided with a first air cylinder (1013), the output end of the first air cylinder (1013) is fixedly connected with a second air cylinder (1014), and the output end of the second air cylinder (1014) is provided with a plurality of first mechanical clamps (1015).

3. The tea capsule assembly, canning integrated production line according to claim 2, characterized in that, The pressure valve core installation assembly (102) includes a second vibration disc (1021) arranged on one side of the support box (1), the output end of the second vibration disc (1021) is provided with a height limiting frame (1022), the upper side of the height limiting frame (1022) is provided with a third air cylinder (1023), the output end of the third air cylinder (1023) is fixedly connected with a fourth air cylinder (1024), and the output end of the fourth air cylinder (1024) is provided with a suction cup.

4. The tea capsule assembly, canning integrated production line according to claim 3, characterized in that, The filter membrane cutting and sealing mechanism (104) comprises a first mounting frame (1041) mounted on the top of the support box (1), a fifth cylinder (1042) is mounted in the first mounting frame (1041), a moving frame (1043) is fixedly connected to the output end of the fifth cylinder (1042), a cutting tool is mounted on the bottom of the moving frame (1043) and located above the electric conveying belt (2), a sixth cylinder (1044) is mounted in the moving frame (1043), a top rod is fixedly connected to the output end of the sixth cylinder (1044) and penetrates the cutting tool, the filter membrane cutting and sealing mechanism (104) further comprises a cloth rolling machine (1045) for conveying non-woven fabric, the non-woven fabric passes between the cutting tool and the electric conveying belt (2), a second mounting frame (1046) is arranged on the side of the first mounting frame (1041) away from the pressure regulating steel ball mounting module (103), a seventh cylinder (1047) is mounted on the second mounting frame (1046), and a hot pressing head (1048) is fixedly connected to the output end of the seventh cylinder (1047).

5. The tea capsule assembly, canning integrated production line according to claim 4, characterized in that, The turnover mechanism (105) comprises a linear motor (1051) mounted on the top of the support box (1), a moving end of the linear motor (1051) is fixedly connected with an eighth cylinder (1052), a plurality of ninth cylinders (1053) are fixedly connected to the output end of the eighth cylinder (1052), the turnover mechanism (105) further comprises a tenth cylinder (1054) arranged above the electric conveying belt (2), the tenth cylinder (1054) is vertically arranged and has an installation block (1055) fixedly connected to the output end, a first servo motor (1056) is mounted on the side of the installation block (1055) away from the electric conveying belt (2), a second mechanical clamp (1057) is fixedly connected to one end of the installation block (1055) and penetrates the output end of the first servo motor (1056), and an eleventh cylinder (1058) is arranged below the second mechanical clamp (1057) and mounted on the middle position of the electric conveying belt (2), and a top plate (1059) is fixedly connected to the output end of the eleventh cylinder (1058).

6. The tea capsule assembly, canning integrated production line according to claim 5, characterized in that, The bottom seal cutting and sealing mechanism (106) is the same as the filter membrane cutting and sealing mechanism (104), and the aluminum-plastic composite film is arranged in the bottom seal cutting and sealing mechanism (106).

7. The tea capsule assembly, canning integrated production line according to claim 6, characterized in that, The cup cover mounting assembly (108) comprises a third vibration disc (1081) arranged on one side of the support box (1), a twelfth air cylinder (1082) is arranged at the output end of the third vibration disc (1081), a moving block (1083) is fixedly connected to the output end of the twelfth air cylinder (1082), a thirteenth air cylinder (1084) is arranged above the moving block (1083), a fourteenth air cylinder (1085) is fixedly connected to the output end of the thirteenth air cylinder (1084), a plurality of groups of suction cups are arranged on the output end of the fourteenth air cylinder (1085), and a second servo motor (1086) is arranged below the fourteenth air cylinder (1085) and fixedly connected to the side of the electric conveying belt (2).

8. The tea capsule assembly, canning integrated production line according to claim 7, characterized in that, The top film covering mechanism (109) comprises a placing cylinder (1091) arranged above the electric conveying belt (2), a plurality of groups of cover film pieces (1092) are placed in the placing cylinder (1091), a rotatable and movable suction cup is arranged below the placing cylinder (1091), a third mounting frame (1093) is arranged on the side, away from the cup cover mounting assembly (108), of the placing cylinder (1091) and mounted on the top of the support box (1), a fifteenth air cylinder (1094) is mounted on the third mounting frame (1093), and a hot-pressing module (1095) is fixedly connected to the output end of the fifteenth air cylinder (1094).

9. The tea capsule assembly, canning integrated production line according to claim 8, characterized in that, The output assembly (110) comprises a third servo motor (1101) mounted on the top of the support box (1), the third servo motor (1101) is arranged at one end of the support box (1) close to the output conveying belt (3), a rotating plate (1102) is fixedly connected to the output end of the third servo motor (1101), a first synchronous wheel (1103) is sleeved and mounted at the output end of the rotating plate (1102), a synchronous belt (1104) is sleeved on the first synchronous wheel (1103), a second synchronous wheel (1105) is connected to the first synchronous wheel (1103) through the synchronous belt (1104), a rotating shaft is fixedly connected in the second synchronous wheel (1105), the rotating shaft is rotatably connected with the rotating plate (1102), a synchronous plate (1106) is fixedly connected to one end of the rotating shaft, a suction cup is connected to the synchronous plate (1106), and the output assembly (110) further comprises a fourth servo motor (1107), and a turnover plate (1108) is fixedly connected to the output end of the fourth servo motor (1107).

10. The tea capsule assembly, canning integrated production line according to claim 9, characterized in that, A plurality of groups of visual detection modules (4) are arranged on the support box (1), and the visual detection modules (4) are located directly above the electric conveying belt (2).

Images