Riding wheel mechanism for nodular cast iron pipe production
By using pneumatic telescopic rods with equal-angled rings to drive the wheel housing and electric guide wheel to fit the ductile iron pipe, the problem of pipe jamming in the support roller mechanism was solved, and the smooth transportation of ductile iron pipe was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-03-31
AI Technical Summary
In existing roller support mechanisms, ductile iron pipes are prone to getting stuck at the wheel spacing during transportation, causing inconvenience.
The pneumatic telescopic rods with annular and equidistant distribution drive the wheel housing and electric guide wheel to fit the ductile iron pipe body, and the smooth output of the pipeline is achieved through rolling operation.
This ensured the smooth transport of ductile iron pipes, preventing the pipes from getting stuck at the wheel gap and improving transportation efficiency.
Smart Images

Figure CN224061868U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ductile iron pipe production technology, and in particular to a roller support mechanism for ductile iron pipe production. Background Technology
[0002] Ductile iron pipes are pipes made by centrifugally casting molten iron of grade 18 or higher with the addition of spheroidizing agents using a centrifugal ductile iron casting machine at high speed. They are also known as ductile iron pipes or ductile cast pipes, and are mainly used for the transportation of tap water, making them an ideal material for tap water pipelines.
[0003] Existing roller support mechanisms, such as the roller support device disclosed in application number CN202222334597.6 for spraying anti-corrosion paint on the outer wall of ductile iron pipes, include inclined stepped rollers respectively set below the ductile iron pipe spigot and socket. Multiple inclined stepped rollers are horizontally arranged on a U-shaped support. A roller shaft is fixedly set at the center of each inclined stepped roller, passing through both ends of the U-shaped support and connected to the U-shaped support via bearings. One roller shaft is connected to a motor via a coupling. A roller flange is fixedly set at the end of each inclined stepped roller. However, in the above technology, the cams are parallelly distributed, which can easily cause the pipe to get stuck at the roller spacing during operation, hindering rapid transportation. Therefore, this utility model proposes a roller support mechanism for ductile iron pipe production to solve the problems existing in the prior art. Utility Model Content
[0004] To address the aforementioned problems, this utility model proposes a roller support mechanism for ductile iron pipe production. This roller support mechanism mainly utilizes pneumatic telescopic rods distributed at equal angles in a ring-shaped shell. After outputting power, the roller shell and electric guide wheel are brought into contact with the ductile iron pipe body. After rolling and outputting, the pipe is delivered to the target location to achieve the final transport effect.
[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a support roller mechanism for the production of ductile iron pipes, including a movable pressure reducing component and a transfer output component. The top end of the movable pressure reducing component is provided with a bolt-connected steering mechanism, and the top end of the steering mechanism is provided with a bolt-connected expansion and contraction displacement mechanism. The upper side of the expansion and contraction displacement mechanism is provided with a bolt-connected transfer output component, and the output end of the transfer output component is provided with a rolling and fitting ductile iron pipe body.
[0006] The transfer output component includes a side support, a lifting frame, a ring shell, a pneumatic telescopic rod, a wheel sleeve shell, and an electric guide wheel. The side support is bolted to the upper side of the expansion and contraction displacement mechanism. A lifting frame is provided above the outer end of the side support, and a ring shell is provided on the upper inner side of the lifting frame. A pneumatic telescopic rod is provided on the inner side of the outer end of the ring shell, and a wheel sleeve shell is provided at the output end of the pneumatic telescopic rod. An electric guide wheel is provided on the inner side of the wheel sleeve shell.
[0007] In a preferred embodiment of this utility model, the pneumatic telescopic rod and the wheel sleeve shell are distributed at equal angles around the central axis of the ring shell.
[0008] In a preferred embodiment of the present invention, the movable pressure relief assembly includes a movable wheel, a wheel plate, a frame, a hydraulic hinge arm, and a pressure relief pad. The top side of the movable wheel is provided with a wheel plate, and the top side of the wheel plate is provided with a frame connected by bolts. The two ends of the frame are provided with hydraulic hinge arms, and the output end of the hydraulic hinge arm is provided with a pressure relief pad.
[0009] In a preferred embodiment of the present invention, the steering mechanism includes a vehicle plate, an electric rotating column, a rotating plate, and an arc-shaped support shell. The vehicle plate is bolted to the top side of the vehicle frame. An electric rotating column is provided above the middle part of the vehicle plate, and a rotating plate is provided at the output end of the electric rotating column. An arc-shaped support shell is provided below the middle part of the rotating plate.
[0010] In a preferred embodiment of the present invention, the expansion and contraction displacement mechanism includes a bolt base, a sleeve, a drive motor, a first gear set, a second gear set, a lead screw set, and a sliding base. The bolt base is bolted to the top side of the rotating plate, and a sleeve is provided above the bolt base, with a drive motor provided at the outer end of the sleeve.
[0011] In a preferred embodiment of the present invention, the output end of the drive motor is provided with a first gear set, and the output end of the first gear set is provided with a second gear set, the output end of the second gear set is provided with a lead screw set, and the output end of the lead screw set is provided with a threaded sliding base.
[0012] The beneficial effects of this utility model are as follows:
[0013] This utility model mainly utilizes pneumatic telescopic rods distributed at equal angles in a ring-shaped shell. After outputting power, the rods cause the wheel sleeve and electric guide wheel to fit into the ductile iron pipe body. After rolling and outputting, the pipeline is delivered to the target location to achieve the final transport effect. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;
[0016] Figure 3 This is a three-dimensional structural diagram of the expansion and contraction displacement mechanism of this utility model;
[0017] Figure 4 This is a three-dimensional structural diagram of the transfer and output component of this utility model.
[0018] The components include: 1. Moving pressure relief assembly; 101. Moving wheel; 102. Wheel plate; 103. Frame; 104. Hydraulic hinge arm; 105. Pressure relief pad; 2. Steering mechanism; 201. Wheel plate; 202. Electric rotating column; 203. Rotating plate; 204. Arc-shaped support shell; 3. Expansion and contraction displacement mechanism; 301. Bolt base; 302. Cabin; 303. Drive motor; 304. First gear set; 305. Second gear set; 306. Screw assembly; 307. Sliding base; 4. Transfer output component; 401. Side support; 402. Lifting frame; 403. Ring shell; 404. Pneumatic telescopic rod; 405. Wheel sleeve shell; 406. Electric guide wheel; 5. Ductile iron pipe body. Detailed Implementation
[0019] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0020] according to Figure 1-4 As shown, this embodiment proposes a roller support mechanism for the production of ductile iron pipes, including a movable pressure reducing component 1 and a transfer output component 4. The top of the movable pressure reducing component 1 is provided with a bolted steering mechanism 2, and the top of the steering mechanism 2 is provided with a bolted expansion and contraction displacement mechanism 3. The upper side of the expansion and contraction displacement mechanism 3 is provided with a bolted transfer output component 4, and the output end of the transfer output component 4 is provided with a rolling and fitting ductile iron pipe body 5.
[0021] The transfer output component 4 includes a side support 401, a lifting frame 402, an annular shell 403, a pneumatic telescopic rod 404, a wheel sleeve shell 405, and an electric guide wheel 406. The side support 401 is bolted to the upper side of the expansion and contraction displacement mechanism 3. The lifting frame 402 is provided above the outer end of the side support 401, and the annular shell 403 is provided on the inner side of the upper part of the lifting frame 402. The pneumatic telescopic rod 404 is provided on the inner side of the outer end of the annular shell 403, and the wheel sleeve shell 405 is provided at the output end of the pneumatic telescopic rod 404. The electric guide wheel 406 is provided on the inner side of the wheel sleeve shell 405.
[0022] The pneumatic telescopic rod 404 and the wheel sleeve shell 405 are distributed at equal angles around the central axis of the ring shell 403.
[0023] In this embodiment, the pneumatic telescopic rod 404 on the ring shell 403 then outputs power to drive the output end to run, so that the wheel sleeve shell 405 and the electric guide wheel 406 fit against the ductile iron pipe body 5 and drive the ductile iron pipe body 5 to the target location.
[0024] The mobile pressure relief assembly 1 includes a mobile wheel 101, a wheel plate 102, a frame 103, a hydraulic hinge arm 104, and a pressure relief pad 105. The top side of the mobile wheel 101 is provided with a wheel plate 102, and the top side of the wheel plate 102 is provided with a frame 103 connected by bolts. The two ends of the frame 103 are provided with hydraulic hinge arms 104, and the output end of the hydraulic hinge arm 104 is provided with a pressure relief pad 105.
[0025] In this embodiment, when in use, the device is moved to a suitable target location by the movable wheel 101 below the wheel plate 102. After moving to the target location, the hydraulic hinge arm 104 on the frame 103 outputs power to drive the output end to run, so that the pressure relief pad 105 is supported on the ground.
[0026] The steering mechanism 2 includes a vehicle plate 201, an electric rotating column 202, a rotating plate 203, and an arc-shaped support shell 204. The vehicle plate 201 is bolted to the top side of the vehicle frame 103. The electric rotating column 202 is provided above the middle part of the vehicle plate 201, and the rotating plate 203 is provided at the output end of the electric rotating column 202. The arc-shaped support shell 204 is provided below the middle part of the rotating plate 203.
[0027] In this embodiment, when steering adjustment is required, the electric rotating column 202 on the vehicle plate 201 outputs power to drive the output end to run, so that after the electric rotating column 202 outputs power, the rotating plate 203 above the arc-shaped support shell 204 is adjusted to a suitable target orientation location.
[0028] The expansion and contraction displacement mechanism 3 includes a bolt base 301, a housing 302, a drive motor 303, a first gear set 304, a second gear set 305, a lead screw set 306, and a sliding base 307. The bolt base 301 is bolted to the top side of the rotating plate 203. The housing 302 is provided above the bolt base 301, and the drive motor 303 is provided at the outer end of the housing 302.
[0029] In this embodiment, when operation is required, the drive motor 303 on the outer side of one end of the housing 302 outputs power to drive the output end to run, so that the drive motor 303 outputs power to drive the input end of the housing 302 to run.
[0030] The output end of the drive motor 303 is provided with a first gear set 304, and the output end of the first gear set 304 is provided with a second gear set 305. The output end of the second gear set 305 is provided with a lead screw set 306, and the output end of the lead screw set 306 is provided with a threaded sliding base 307.
[0031] In this embodiment, after the input end of the housing 302 is operated, it can drive the first gear set 304 to output transmission operation. After the first gear set 304 outputs transmission operation, the first gear set 304 and the second gear set 305 output transmission operation, which causes the lead screw set 306 to output operation, and then the sliding base 307 moves to a suitable spacing position.
[0032] The working principle of the roller support mechanism used in ductile iron pipe production is as follows: During use, the equipment moves to a suitable target location via the movable wheels 101 below the wheel plate 102. Once at the target location, the hydraulic hinge arm 104 on the frame 103 outputs power to drive the output end, causing the pressure relief pad 105 to support the ground. When steering adjustment is required, the electric rotating column 202 on the wheel plate 201 outputs power to drive the output end, causing the rotating plate 203 above the arc-shaped support shell 204 to adjust to a suitable target orientation. During operation, the drive motor on one side of the housing 302... The motor 303 outputs power to drive the output end, which in turn drives the input end of the housing 302. The input end of the housing 302 then drives the first gear set 304 to output and drive. After the first gear set 304 outputs and drives, it and the second gear set 305 output and drive, which in turn drives the lead screw set 306 to output and drive the sliding base 307 to a suitable distance. Then, the pneumatic telescopic rod 404 on the ring shell 403 outputs power to drive the output end, which causes the wheel housing 405 and the electric guide wheel 406 to fit against the ductile iron pipe body 5 and drive the ductile iron pipe body 5 to the target location.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A roller mechanism for ductile cast iron pipe production, comprising a mobile decompression assembly (1) and a transfer output component (4), characterized in that: The top end of the mobile decompression assembly (1) is provided with a bolted steering mechanism (2), and the top end of the steering mechanism (2) is provided with a bolted expansion displacement mechanism (3), the upper side of the expansion displacement mechanism (3) is provided with a bolted transfer output component (4), and the output end of the transfer output component (4) is provided with a rolling ball cast iron pipe body (5); The transfer output component (4) comprises a side bracket (401), a lifting frame (402), a ring shell (403), a pneumatic telescopic rod (404), a wheel cover shell (405) and an electric guide wheel (406), the side bracket (401) is bolted on the upper side of the expansion displacement mechanism (3), the outer end of the side bracket (401) is provided with a lifting frame (402), the upper inner side of the lifting frame (402) is provided with a ring shell (403), the outer end of the ring shell (403) is provided with a pneumatic telescopic rod (404), and the output end of the pneumatic telescopic rod (404) is provided with a wheel cover shell (405), the inner side of the wheel cover shell (405) is provided with an electric guide wheel (406).
2. A roller support mechanism for the production of nodular cast iron pipes according to claim 1, characterized in that: The pneumatic telescopic rod (404) and the wheel cover shell (405) are distributed at equal angles around the central axis of the ring shell (403).
3. The roller support mechanism for ductile iron pipe production according to claim 1, characterized in that: The mobile decompression assembly (1) comprises a mobile wheel (101), a wheel plate (102), a frame (103), a hydraulic hinge arm (104) and a decompression pad (105), the top side of the mobile wheel (101) is provided with a wheel plate (102), the top side of the wheel plate (102) is provided with a bolted frame (103), both ends of the frame (103) are provided with a hydraulic hinge arm (104), and the output end of the hydraulic hinge arm (104) is provided with a decompression pad (105).
4. A roller support mechanism for the production of nodular cast iron pipes according to claim 3, characterized in that: The steering mechanism (2) comprises a car plate (201), an electric rotating column (202), a rotating plate (203) and an arc-shaped support shell (204), the car plate (201) is bolted on the top side of the frame (103), the middle part of the top side of the car plate (201) is provided with an electric rotating column (202), the output end of the electric rotating column (202) is provided with a rotating plate (203), and the middle part of the rotating plate (203) is provided with an arc-shaped support shell (204).
5. A roller support mechanism for the production of ductile cast iron pipes according to claim 4, characterized in that: The expansion displacement mechanism (3) comprises a bolt base (301), a sleeve cabin (302), a drive motor (303), a first gear set (304), a second gear set (305), a lead screw set (306) and a sliding base (307), the bolt base (301) is bolted on the top side of the rotating plate (203), the upper side of the bolt base (301) is provided with a sleeve cabin (302), and the outer end of the sleeve cabin (302) is provided with a drive motor (303).
6. A roller support mechanism for the production of ductile cast iron pipes according to claim 5, characterized in that: The output end of the driving motor (303) is provided with a first gear set (304), the output end of the first gear set (304) is provided with a second gear set (305), the output end of the second gear set (305) is provided with a screw rod set (306), and the output end of the screw rod set (306) is provided with a threaded sliding base (307).
Citation Information
Patent Citations
Riding wheel device for spraying anti-corrosion paint on outer wall of nodular cast iron pipe
CN218167466U