Decorative wallboard stacking manipulator

By adjusting the position of the suction cups and using multi-point adsorption, the problem of decorative wall panels breaking during stacking was solved, achieving stable transportation and safe stacking of decorative wall panels.

CN224061996UActive Publication Date: 2026-03-31TIANJIN QIANHE DECORATION MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

When existing robotic arms are used to pick up decorative wall panels, the limited area of ​​the vacuum suction cups makes the panels prone to breakage during stacking, especially thinner panels which are easily bent and broken at both ends after being picked up in the middle.

Method used

A decorative wall panel stacking robot was designed. By adjusting the position of the suction cups, it can adaptively adsorb according to the length of the panels. It adopts a multi-point adsorption method, including adsorption at the middle and both ends, to avoid breakage of the panels during transportation. The pallet also prevents the panels from falling accidentally.

Benefits of technology

This effectively prevents decorative wall panels from breaking during transportation, improves the stability and safety of the stacking process, and reduces the risk of damage to the panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate stacking, and discloses a decorative wall plate stacking manipulator which comprises a base, a lifting supporting column is fixedly connected to the middle of the upper side of the base, an electric rotating disc is installed on the top of the lifting supporting column, a rod sleeve is fixedly connected to the outer side of the electric rotating disc, and an L-shaped plate is arranged on the inner side of the rod sleeve in a telescopic mode. An electric lifting rod moving up and down is arranged at the end of the L-shaped plate, a mounting plate is arranged at the bottom of the electric lifting rod, adjusting plates are arranged on the left side and the right side of the mounting plate correspondingly, and connecting rods are fixedly connected to the opposite sides of the adjusting plates correspondingly. According to the plate conveying device, the adjusting plate drives the suction cups on the two sides to move towards the two sides, adjustment is conducted according to the length of a plate, the suction cups on the lower side of the mounting plate conduct suction from the middle of the plate, the suction cups on the lower side of the adjusting plate conduct suction from the two ends of the plate, and therefore the problem that the plate is broken in the conveying process is avoided; the lower end of the supporting plate moves to the lower side of the plate, and accidental falling of the plate is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of panel stacking technology, and in particular to a decorative wall panel stacking robot. Background Technology

[0002] Decorative wall panels are a type of building material used for interior wall decoration. They not only beautify the space but also protect the walls, improve acoustic performance, and provide thermal insulation. After production, decorative wall panels are stacked by palletizing robots for easy handling. Palletizing robots can neatly and automatically stack (or unpack) packaged goods of different shapes and sizes onto pallets (or production lines, etc.). To make full use of the pallet area and ensure the stability of stacked materials, palletizing robots can greatly reduce the labor intensity of workers and improve work efficiency.

[0003] After the decorative wall panels are produced, due to their limited thickness, and the limited area of ​​the vacuum suction cups used by existing robotic arms to pick up the panels, they can only be picked up in the middle of the panels. Since the decorative wall panels are relatively thin, picking them up from the middle will cause the ends to bend downwards, which can easily lead to the panels breaking during the stacking process. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a decorative wall panel stacking robot that can adjust the position of the suction cup according to the length of the panel to avoid panel breakage. At the same time, it can protect the panel during the transfer process to prevent the panel from falling off accidentally.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A decorative wall panel stacking robot includes a base, a lifting support fixedly connected to the upper center of the base, an electric turntable mounted on the top of the lifting support, a rod sleeve fixedly connected to the outer side of the electric turntable, an L-shaped plate telescopically arranged on the inner side of the rod sleeve, an electric lifting rod movable up and down at the end of the L-shaped plate, a mounting plate at the bottom of the electric lifting rod, adjusting plates on both the left and right sides of the mounting plate, connecting rods fixedly connected to opposite sides of the adjusting plates, the ends of the connecting rods passing through the interior of the mounting plate, suction cups for adsorbing panels fixedly connected to the lower sides of the mounting plate and the adjusting plates, a first gear in the middle of the mounting plate, first racks meshing with the front and rear sides of the first gear, opposite ends of the first racks fixedly connected to opposite sides of the adjusting plates, and a protective component at the end of the adjusting plate.

[0007] Furthermore, a housing is fixedly connected to the upper center of the mounting plate, the top of the housing is fixedly connected to the bottom of the electric lifting rod, and a first motor is provided on the inner side of the housing, with the drive end of the first motor fixedly connected to the middle of the first gear.

[0008] Furthermore, a vacuum pump is fixedly connected to the upper front end of the mounting plate, and a connecting pipe is installed on the outside of the vacuum pump. The ends of the connecting pipe are respectively fixedly connected to the top of the suction cup.

[0009] Furthermore, the protective assembly includes rotating blocks fixedly connected to the front and rear ends of the adjusting plate, rotating plates rotatably connected to the outside of each rotating block, and support plates for hooking the plate fixedly connected to the left and right ends of each rotating plate.

[0010] Furthermore, an organic plate is fixedly connected to the upper middle part of the adjusting plate, and a second rack is slidably connected to the inner sides of both the left and right ends of the organic plate. A push block is fixedly connected to the opposite end of the second rack, and a push rod is rotatably connected to both the left and right ends of the push block. The ends of the push rods are rotatably connected to the top of the rotating plate.

[0011] Furthermore, a second gear is provided on the inner side of the machine plate, and the outer wall of the second gear is meshed with the outer side of the second rack.

[0012] Furthermore, a second motor is fixedly connected to the upper center of the machine plate, and the drive end of the second motor passes through the center of the machine plate and is fixedly connected to the center of the second gear.

[0013] This utility model has the following beneficial effects:

[0014] 1. In this utility model, the first motor of the starting device drives the first gear to rotate. The rotating first gear cooperates with the first rack and pinion to drive the adjustment plates at both ends of the mounting plate to move to both sides, thereby driving the suction cups on both sides to move to both sides, so as to adjust according to the length of the plate. The suction cup on the lower side of the mounting plate adsorbs from the middle of the plate, and the suction cup on the lower side of the adjustment plate adsorbs from both ends of the plate, thereby avoiding the problem of the plate breaking during transportation.

[0015] 2. In this utility model, the second motor that is set to start drives the second gear to rotate. The rotating second gear cooperates with the second rack to push the push block to move to the front and rear ends of the adjustment plate, thereby pushing the rotating plate to rotate through the push rod, so that the lower end of the support plate moves to the lower side of the plate for protection, thereby preventing the plate from falling accidentally. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of a decorative wall panel stacking robot proposed in this utility model;

[0017] Figure 2 A schematic diagram of a vacuum pump for a decorative wall panel stacking robot proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the mounting plate for a decorative wall panel stacking robot proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the adjustment plate of a decorative wall panel stacking robot proposed in this utility model.

[0020] Figure 5 This is a schematic diagram of the push rod of a decorative wall panel stacking robot proposed in this utility model.

[0021] Legend:

[0022] 1. Base; 2. Lifting support column; 3. Electric turntable; 4. Rod sleeve; 5. L-shaped plate; 6. Electric lifting rod; 7. Mounting plate; 8. Adjusting plate; 9. Connecting rod; 10. Suction cup; 11. First gear; 12. First rack; 13. Outer shell; 14. First motor; 15. Rotating block; 16. Rotating plate; 17. Support plate; 18. Machine plate; 19. Second rack; 20. Push block; 21. Push rod; 22. Second motor; 23. Second gear; 24. Vacuum pump; 25. Connecting pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figures 1-3This utility model provides an embodiment of a decorative wall panel stacking robot, comprising a base 1, a lifting support column 2 fixedly connected to the upper middle part of the base 1, an electric turntable 3 installed on the top of the lifting support column 2, a rod sleeve 4 fixedly connected to the outer side of the electric turntable 3, an L-shaped plate 5 telescopically arranged on the inner side of the rod sleeve 4, an electric lifting rod 6 movable up and down at the end of the L-shaped plate 5, a mounting plate 7 at the bottom of the electric lifting rod 6, an adjusting plate 8 on both the left and right sides of the mounting plate 7, a connecting rod 9 fixedly connected to the opposite side of the adjusting plate 8, the end of the connecting rod 9 passing through the interior of the mounting plate 7, and a suction device fixedly connected to the lower side of the mounting plate 7 and the adjusting plate 8. The suction cup 10 of the plate has a first gear 11 in the middle of the mounting plate 7. The front and rear sides of the first gear 11 are meshed with first racks 12. The opposite ends of the first racks 12 are fixedly connected to the opposite side of the adjustment plate 8. The upper middle of the mounting plate 7 is fixedly connected to the outer shell 13. The top of the outer shell 13 is fixedly connected to the bottom of the electric lifting rod 6. The inner side of the outer shell 13 is provided with a first motor 14. The drive end of the first motor 14 is fixedly connected to the middle of the first gear 11. The upper front end of the mounting plate 7 is fixedly connected to a vacuum pump 24. The outer side of the vacuum pump 24 is installed with a connecting pipe 25. The ends of the connecting pipe 25 are fixedly connected to the top of the suction cup 10.

[0025] The lifting support column 2 adjusts the overall height, and the electric lifting rod 6 assists in adjusting the vertical distance of the mounting plate 7, increasing the adjustment range. The electric turntable 3 drives the rod sleeve 4 and L-shaped plate 5 to rotate horizontally, and the suction cups 10 adsorb the panels for transport. The L-shaped plate 5 can extend and retract inside the rod sleeve 4, allowing the suction cups 10 to adsorb panels at a distance. The first motor 14 drives the first gear 11 to rotate, pushing the first racks 12 on both sides to move synchronously in opposite directions. The first racks 12 drive the adjusting plate 8 to slide along the connecting rod 9, changing the distance between the suction cups 10 on both sides to adapt to different sized wall panels. The lifting support column 2 drives the suction cups 10 to descend and contact the panels. The vacuum pump 24 provides negative pressure to the suction cups 10 through the connecting pipe 25 to adsorb the surface of the wall panel. The adjusting plate 8 drives the suction cups 10 on both sides to move to both sides, so that they can be adjusted according to the length of the panels. The suction cups 10 on the lower side of the mounting plate 7 adsorb from the middle of the panels, and the suction cups 10 on the lower side of the adjusting plate 8 adsorb from both ends of the panels, thereby avoiding the problem of panel breakage during transportation.

[0026] Reference Figure 1 , Figure 4 and Figure 5Rotating blocks 15 are fixedly connected to both the front and rear ends of the adjusting plate 8. Rotating plates 16 are rotatably connected to the outside of the rotating blocks 15. Support plates 17 for hooking the plates are fixedly connected to both the left and right ends of the rotating plates 16. A machine plate 18 is fixedly connected to the upper middle part of the adjusting plate 8. A second rack 19 is slidably connected to the inner side of both the left and right ends of the machine plate 18. A push block 20 is fixedly connected to the opposite end of the second rack 19. A push rod 21 is rotatably connected to both the left and right ends of the push block 20. The ends of the push rod 21 are rotatably connected to the top of the rotating plate 16. A second gear 23 is provided on the inner side of the machine plate 18. The outer wall of the second gear 23 is meshed with the outer side of the second rack 19. A second motor 22 is fixedly connected to the upper middle part of the machine plate 18. The drive end of the second motor 22 passes through the middle of the machine plate 18 and is fixedly connected to the middle of the second gear 23.

[0027] When the suction cup 10 transfers the board, the second motor 22 is started to drive the second gear 23 to rotate. The second gear 23 cooperates with the second rack 19 to push the push block 20 to move to both ends of the adjusting plate 8. The push block 20 pushes the rotating plate 16 to rotate through the push rod 21, thereby driving the raised pallet 17 to rotate, so that the end of the pallet 17 moves to the underside of the board to prevent the board from falling accidentally and to ensure safety during the stacking process.

[0028] Working principle: The first motor 14, when started, drives the first gear 11 to rotate. The rotating first gear 11 drives the first racks 12 on both sides to move, thereby pushing the adjusting plate 8 to move to both sides of the mounting plate 7. This adjusts the plate according to the length of the material, moving the adjusting plate 8 and the suction cups 10 on its lower side to both ends of the material. The lifting support column 2, via the electric turntable 3, the rod sleeve 4, and the L-shaped plate 5, lowers the mounting plate 7 and the adjusting plate 8, causing the suction cups 10 to press against the upper side of the material. The vacuum pump 24 and the connecting pipe 25 then extract the fluid between the suction cups 10 and the material. The air is drawn in by the suction cup 10 to adsorb the board material. Then, the lifting support column 2 lifts the board material up and the electric turntable 3 rotates the board material for transportation and stacking. After the suction cup 10 adsorbs the board material, the second motor 22 is started to drive the second gear 23 to rotate. The second gear 23 cooperates with the second rack 19 to push the push block 20 to move to both ends of the adjusting plate 8. The push block 20 pushes the rotating plate 16 to rotate through the push rod 21, thereby moving the end of the support plate 17 to the underside of the board material to prevent the board material from falling accidentally.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A decorative wall panel stacking robot characterized by comprising: The utility model relates to a kind of plate lifting device, including base (1), the upper side middle part of the base (1) is fixedly connected with lifting column (2), the top of the lifting column (2) is installed with electric turntable (3), the outer side of the electric turntable (3) is fixedly connected with rod sleeve (4), the inner side of the rod sleeve (4) is provided with L-shaped plate (5) in telescopic, the end of the L-shaped plate (5) is provided with up and down movable electric lifting rod (6), the bottom of the electric lifting rod (6) is provided with mounting plate (7), the left and right sides of the mounting plate (7) are both provided with adjusting plate (8), the opposite side of the adjusting plate (8) is fixedly connected with connecting rod (9), the end of the connecting rod (9) is arranged in the inside of mounting plate (7), the lower side of the mounting plate (7) and adjusting plate (8) is fixedly connected with suction disc (10) for adsorbing plate, the middle part of the mounting plate (7) is provided with first gear (11), the front and back sides of the first gear (11) are both engagedly connected with first rack (12), the opposite end of the first rack (12) is respectively fixedly connected in the opposite side of adjusting plate (8), the end of the adjusting plate (8) is provided with protection assembly.

2. The decorative wall panel stacking robot according to claim 1, characterized in that: The upper side middle part of the mounting plate (7) is fixedly connected with shell (13), the top of the shell (13) is fixedly connected in the bottom of electric lifting rod (6), the inner side of the shell (13) is provided with first motor (14), the drive end of the first motor (14) is fixedly connected in the middle part of first gear (11).

3. The decorative wall panel palletizing robot according to claim 1, characterized in that: The upper side front end of the mounting plate (7) is fixedly connected with vacuum pump (24), the outer side of the vacuum pump (24) is installed with connecting pipe (25), the end of the connecting pipe (25) is respectively fixedly connected in the top of suction disc (10).

4. The decorative wall panel palletizing robot according to claim 1, characterized in that: The protection assembly includes rotating block (15) that adjusting plate (8) front and back ends are fixedly connected, the outside of the rotating block (15) is all rotatably connected with rotating plate (16), the left and right ends of the rotating plate (16) are all fixedly connected with supporting plate (17) for hooking board.

5. The decorative wall panel palletizing robot according to claim 4, characterized in that: The upper side middle part of the adjusting plate (8) is fixedly connected with machine plate (18), the left and right ends inside of the machine plate (18) are all slidably connected with second rack (19), the opposite end of the second rack (19) is all fixedly connected with push block (20), the left and right ends of the push block (20) are all rotatably connected with push rod (21), the end of the push rod (21) is respectively rotatably connected in the top of rotating plate (16).

6. The decorative wall panel palletizing robot according to claim 5, characterized in that: The inner side of the machine plate (18) is provided with second gear (23), the outer wall of the second gear (23) is engagedly connected in the outer side of second rack (19).

7. The decorative wall panel palletizing robot according to claim 6, characterized in that: The upper side middle part of the machine plate (18) is fixedly connected with second motor (22), the drive end of the second motor (22) penetrates the middle part of machine plate (18) and is fixedly connected in the middle part of second gear (23).