Heating saccharifying tank for beer brewing

By introducing a stirring shaft and a feeding cylinder into the heated saccharification tank, the problem of uneven mixing of raw materials in traditional equipment is solved, and a faster saccharification process is achieved.

CN224062737UActive Publication Date: 2026-03-31QINGDAO UNIV OF SCI & TECH +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Traditional saccharification equipment lacks a means of uniformly stirring the raw materials during the heating process, resulting in uneven mixing and prolonging the saccharification time.

Method used

A heated saccharification tank including a stirring shaft, a feeding cylinder and a drive mechanism was designed. The raw materials are uniformly mixed and fed in equal portions by stirring with stirring blades and controlling feeding with a disc.

Benefits of technology

This method achieves uniform mixing of raw materials within the saccharification tank, shortens saccharification time, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating saccharifying tank for beer brewing, which relates to the technical field of beer brewing and comprises a placing cylinder. The saccharifying tank is arranged in the placing barrel; the stirring and discharging assembly is arranged on the saccharifying tank; raw materials are put into the saccharifying tank through the discharging barrel, then the stirring shaft is driven by the driving mechanism to rotate, the raw materials in the saccharifying tank are stirred and mixed through the stirring blades on the stirring shaft, meanwhile, the rotating shaft can rotate, a disc in the discharging barrel can rotate, and when a notch in the disc makes contact with a discharging opening in a rotating mode, the raw materials in the saccharifying tank are discharged. Raw materials in the discharging barrel can enter the saccharifying tank through the channel between the discharging opening and the notch, through the structural design, the raw materials in the saccharifying tank can be stirred and mixed, the raw materials can be continuously discharged into the saccharifying tank in equal parts, the situation that too much raw materials are discharged downwards, stirring and mixing are not thorough can be avoided, and the saccharifying effect is improved. And the saccharification time is long.
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Description

Technical Field

[0001] This utility model relates to the technical field of beer brewing, and more specifically, to a heated mashing tank for beer brewing. Background Technology

[0002] In beer brewing, mashing is a crucial step, relying on specialized mashing equipment to treat the raw materials. However, traditional mashing equipment mostly uses a method of directly adding the raw materials and heating them, lacking effective means of uniformly stirring the materials inside. This uneven heating and mixing results in a prolonged mashing process. Therefore, we provide a heated mashing tank for beer brewing. Utility Model Content

[0003] To address the problem that most conventional saccharification equipment mentioned in the background technology adopts the method of directly putting raw materials into it for heating, lacking an effective means of uniformly stirring the raw materials inside, resulting in uneven heating and mixing and causing the raw materials to take a long time to saccharify, this utility model provides a heated saccharification tank for beer brewing.

[0004] The present invention provides a heating and mashing tank for beer brewing, which adopts the following technical solution:

[0005] A heated mashing tank for beer brewing, comprising a placement cylinder;

[0006] A saccharification tank is disposed inside the placement cylinder;

[0007] A stirring and feeding assembly is provided on the saccharification tank;

[0008] The mixing and feeding assembly includes:

[0009] A stirring shaft is disposed inside the saccharification tank, and stirring blades are disposed on the stirring shaft;

[0010] A feeding cylinder is provided at the top of the saccharification tank, and a discharge port is provided on the feeding cylinder and the discharge port is connected to the saccharification tank;

[0011] A rotating shaft is disposed inside the feeding cylinder, and a disc is provided at the bottom end of the rotating shaft, and a notch adapted to the discharge port is provided on the disc;

[0012] A drive mechanism, mounted on the saccharification tank, is used to drive the stirring shaft and the rotating shaft to rotate.

[0013] Preferably, the driving mechanism includes an L-shaped plate fixedly mounted on the top of the saccharification tank, a drive shaft rotatably connected to the bottom of the L-shaped plate, a drive gear one mounted at the bottom end of the drive shaft, a driven gear one mounted at the top end of the stirring shaft, the drive gear one meshing with the driven gear one, a drive gear two mounted at the top end of the drive shaft, a driven gear two mounted at the top end of the rotating shaft, the drive gear two meshing with the driven gear two, and a driving component for driving the drive shaft to rotate mounted on the top of the L-shaped plate.

[0014] Preferably, the diameter of the driven gear two is greater than the diameter of the driving gear one, the diameter of the driving gear one is greater than the diameter of the driving gear two, and the diameter of the driving gear two is equal to the diameter of the driven gear one.

[0015] Preferably, the driving component is a motor.

[0016] Preferably, the saccharification tank is equipped with a shield, and both the driving gear and the driven gear are arranged in the shield.

[0017] Preferably, the inner wall of the placement cylinder is equipped with a heating element for heating the raw materials in the saccharification tank.

[0018] Preferably, the bottom of the saccharification tank is provided with a discharge pipe.

[0019] Preferably, an input pipe is provided on the side of the feeding cylinder.

[0020] In summary, this utility model has the following beneficial technical effects:

[0021] Raw materials are fed into the saccharification tank through a feeding hopper. Then, a drive mechanism drives the stirring shaft to rotate, causing the stirring blades on the shaft to mix the raw materials in the saccharification tank. Simultaneously, the shaft rotates, causing the disc inside the feeding hopper to rotate. When the notch on the disc rotates and contacts the discharge port, the raw materials in the feeding hopper can enter the saccharification tank through the channel between the discharge port and the notch. When the discharge port and the notch are completely misaligned, the raw materials in the feeding hopper stop discharging. Through this structural design, the raw materials in the saccharification tank can be stirred and mixed, and the raw materials can be discharged into the saccharification tank in equal and continuous portions. This avoids the problem of excessive raw materials being discharged and incomplete mixing, which would lead to a long saccharification time.

[0022] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of a heated mashing tank for beer brewing according to an embodiment of this utility model;

[0024] Figure 2 This is a schematic diagram of the other side of a heated mashing tank for beer brewing, according to an embodiment of this utility model.

[0025] Figure 3 This is a schematic diagram of the internal structure of a heated mashing tank for beer brewing according to an embodiment of this utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the other side of the interior of a heated mashing tank for beer brewing, according to an embodiment of this utility model.

[0027] Figure 5 This is a schematic diagram of the structure of the shield in an embodiment of this utility model.

[0028] Explanation of reference numerals in the attached drawings: 1. Placement cylinder; 2. Saccharification tank; 3. Stirring shaft; 4. Feeding cylinder; 5. Discharge port; 6. Rotating shaft; 7. Disc; 8. Notch; 9. Drive mechanism; 900. L-shaped plate; 901. Drive shaft; 902. Drive gear one; 903. Driven gear one; 904. Drive gear two; 905. Driven gear two; 906. Drive component; 10. Shielding cover; 11. Heating component; 12. Discharge pipe; 13. Input pipe. Detailed Implementation

[0029] The following is in conjunction with the appendix Figures 1 to 5 The present invention will be described in further detail below.

[0030] It should be noted that the accompanying drawings are schematic and not to scale. For clarity and convenience, the relative dimensions and proportions of the parts shown are exaggerated or reduced in size; all dimensions are merely illustrative and not limiting. Furthermore, the same reference numerals are used for the same structures, elements, or fittings appearing in more than two drawings to indicate similar features.

[0031] Example 1

[0032] This utility model discloses a heated mashing tank for beer brewing. (See also...) Figures 1 to 5 A heated mashing tank for beer brewing, comprising a placement cylinder 1;

[0033] Saccharification tank 2 is located inside placement cylinder 1;

[0034] The stirring and feeding components are installed on the saccharification tank 2;

[0035] The mixing and feeding components include:

[0036] A stirring shaft 3 is installed inside the saccharification tank 2, and stirring blades are installed on the stirring shaft 3;

[0037] The feeding cylinder 4 is located at the top of the saccharification tank 2. The feeding cylinder 4 has a discharge port 5, and the discharge port 5 is connected to the saccharification tank 2.

[0038] A rotating shaft 6 is installed inside the feeding cylinder 4. A disc 7 is installed at the bottom end of the rotating shaft 6, and a notch 8 that matches the discharge port 5 is provided on the disc 7.

[0039] The drive mechanism 9 is located on the saccharification tank 2 and is used to drive the stirring shaft 3 and the rotating shaft 6 to rotate.

[0040] In this embodiment, raw materials are fed into the saccharification tank 2 through the feeding cylinder 4, and then the stirring shaft 3 is driven to rotate by the driving mechanism 9. The stirring blades on the stirring shaft 3 stir and mix the raw materials in the saccharification tank 2. At the same time, the rotating shaft 6 rotates, and the disc 6 inside the feeding cylinder 4 rotates. When the notch 8 on the disc 7 rotates and contacts the discharge port 5, the raw materials in the feeding cylinder 4 can enter the saccharification tank 2 through the channel between the discharge port 5 and the notch 8. When the discharge port 5 and the notch 8 are completely misaligned, the raw materials in the feeding cylinder 4 stop being discharged. Through this structural design, the raw materials in the saccharification tank 2 can be stirred and mixed, and the raw materials can be discharged into the saccharification tank 2 in equal and continuous portions. This avoids the problem of excessive raw material discharge and incomplete mixing, which leads to a long saccharification time.

[0041] like Figure 4 As shown, the drive mechanism 9 includes an L-shaped plate 900 fixedly mounted on the top of the saccharification tank 2. The bottom of the L-shaped plate 900 is rotatably connected to a drive shaft 901. The bottom end of the drive shaft 901 is equipped with a drive gear 902. The top end of the stirring shaft 3 is equipped with a driven gear 903. The drive gear 902 and the driven gear 903 are meshed together. The top end of the drive shaft 901 is equipped with a drive gear 904. The top end of the rotating shaft 6 is equipped with a driven gear 905. The drive gear 904 and the driven gear 905 are meshed together. The top of the L-shaped plate 900 is equipped with a drive component 906 for driving the drive shaft 901 to rotate.

[0042] For the use of drive mechanism 9, such as Figure 4 As shown, the drive shaft 901 is driven to rotate by the drive component 906. The rotation of the drive shaft 901 causes the drive gear 902 and the drive gear 904 to rotate, thereby causing the driven gear 903 and the driven gear 904 to rotate. This allows the stirring shaft 3 and the rotating shaft 6 to rotate, thus completing the rotation of the stirring blades and the disc 7.

[0043] Specifically, the diameter of driven gear 2 905 is larger than the diameter of driving gear 1 902, the diameter of driving gear 1 902 is larger than the diameter of driving gear 2 904, and the diameter of driving gear 2 904 is equal to the diameter of driven gear 1 903. This design arrangement can ensure that the stirring blades rotate and stir quickly in the saccharification tank 2, while the disc 7 can rotate relatively slowly, thereby ensuring the amount of material fed.

[0044] Specifically, the drive component 906 is a motor.

[0045] like Figure 5 As shown, the saccharification tank 2 is equipped with a shield 10. The driving gear 902 and the driven gear 903 are both arranged on the shield 10. By setting the shield 10, the raw materials in the saccharification tank 2 can be prevented from splashing onto the gears.

[0046] like Figure 1 As shown, the inner wall of the placement cylinder 1 is equipped with a heating element 11, which is an electric heating wire used to heat the raw materials in the saccharification tank 2.

[0047] like Figure 2 As shown, a discharge pipe 12 is provided at the bottom of the saccharification tank 2. A valve is installed in the discharge pipe 12. By setting up the discharge pipe 12, the saccharified pipeline can be discharged externally.

[0048] like Figure 1 and Figure 2 As shown, an input pipe 13 is provided on the side of the feed cylinder 4. The input pipe 13 is connected to an external raw material conveying pipe, so that raw materials can be continuously conveyed into the feed cylinder 4.

[0049] Example 2

[0050] This embodiment is a further optimization based on the above embodiments. The parts that are the same as those in the foregoing technical solutions will not be repeated here. Figure 4 As shown, in order to better realize this utility model, the following configuration is adopted: In this embodiment, the top of the saccharification tank 2 is provided with a cover plate. The cover plate is detachable. When it is necessary to clean the inside of the saccharification tank 2, the cover plate can be removed. This design facilitates the cleaning of the inside of the saccharification tank 2.

[0051] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0052] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. "A plurality of" means two or more, unless otherwise explicitly specified.

[0053] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0054] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0055] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0056] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

[0057] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A heating mash tank for beer brewing, characterized in that, include: Placement tube (1); A saccharification tank (2) is disposed inside the placement cylinder (1); A stirring and feeding assembly is installed on the saccharification tank (2); The mixing and feeding assembly includes: A stirring shaft (3) is installed inside the saccharification tank (2), and stirring blades are provided on the stirring shaft (3); A feeding cylinder (4) is provided on the top of the saccharification tank (2), and a discharge port (5) is provided on the feeding cylinder (4), and the discharge port (5) is connected to the saccharification tank (2); A rotating shaft (6) is provided inside the feeding cylinder (4). A disc (7) is provided at the bottom end of the rotating shaft (6), and a notch (8) adapted to the discharge port (5) is provided on the disc (7). A drive mechanism (9) is provided on the saccharification tank (2) for driving the stirring shaft (3) and the rotating shaft (6) to rotate.

2. A heated mash tun for beer brewing according to claim 1, characterised in that: The drive mechanism (9) includes an L-shaped plate (900) fixedly mounted on the top of the saccharification tank (2). The bottom of the L-shaped plate (900) is rotatably connected to a drive shaft (901). The bottom end of the drive shaft (901) is equipped with a drive gear one (902). The top end of the stirring shaft (3) is equipped with a driven gear one (903). The drive gear one (902) and the driven gear one (903) are meshed together. The top end of the drive shaft (901) is equipped with a drive gear two (904). The top end of the rotating shaft (6) is equipped with a driven gear two (905). The drive gear two (904) and the driven gear two (905) are meshed together. The top of the L-shaped plate (900) is equipped with a drive component (906) for driving the drive shaft (901) to rotate.

3. A heated mash tank for beer brewing according to claim 2, characterized in that: The diameter of the driven gear 2 (905) is greater than the diameter of the driving gear 1 (902), the diameter of the driving gear 1 (902) is greater than the diameter of the driving gear 2 (904), and the diameter of the driving gear 2 (904) is equal to the diameter of the driven gear 1 (903).

4. A heated mash tun for beer brewing according to claim 2, characterised in that: The driving component (906) is a motor.

5. A heated mash tun for beer brewing according to claim 2, characterised in that: The saccharification tank (2) is equipped with a shield (10), and the driving gear (902) and the driven gear (903) are both arranged in the shield (10).

6. A heated mash tun for beer brewing according to claim 1, characterized in that: The inner wall of the placement cylinder (1) is equipped with a heating element (11) for heating the raw materials in the saccharification tank (2).

7. The heated mash tun for beer brewing according to claim 1, characterized in that: The bottom of the saccharification tank (2) is provided with a discharge pipe (12).

8. A heated mash tank for beer brewing according to claim 1, characterized in that: The side of the feed cylinder (4) is provided with an input pipe (13).