Well type aerial fog cooling device for large-diameter seamless steel pipe
By combining a well-type frame and a rotating mechanism with a water spray assembly, the problem of uneven cooling of seamless steel pipes is solved, achieving uniform and efficient cooling, and facilitating equipment maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-31
AI Technical Summary
Existing seamless steel pipe cooling methods result in uneven cooling, failing to meet product performance requirements.
The well-type frame design, combined with a water spray assembly and a rotating mechanism, sprays micron-sized droplets onto the surface of the steel pipe through the water spray assembly, and the rotation of the steel pipe ensures uniform cooling.
This achieves uniform cooling of the steel pipe, improves the cooling effect, and facilitates the maintenance and upkeep of the nozzle.
Smart Images

Figure CN224062832U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of seamless steel pipe processing equipment, and in particular to a well-type aerosol cooling device for large-diameter seamless steel pipes. Background Technology
[0002] Seamless steel pipes require normalizing treatment to refine grains, eliminate internal stress, and homogenize the microstructure. After normalizing heat treatment, seamless steel pipes need to be cooled to optimize their microstructure and mechanical properties.
[0003] Existing cooling methods typically involve directly spraying the normalized steel pipe during transportation to lower its temperature. However, during the spraying process, different areas of the steel pipe experience varying cooling effects, resulting in poor uniformity of cooling and failing to meet product performance requirements. Utility Model Content
[0004] To address the problem of uneven cooling of steel pipes by direct spraying, this application provides a well-type aerosol cooling device for large-diameter seamless steel pipes.
[0005] The technical solution for a large-diameter seamless steel pipe well-type aerosol cooling device provided in this application is as follows:
[0006] A well-type aerosol cooling device for large-diameter seamless steel pipes includes a well-type frame, a placement slot for placing steel pipes on the well-type frame, a water spray assembly on the well-type frame, the water spray assembly including several sets of water spraying mechanisms for spraying water onto the steel pipes, the several sets of water spraying mechanisms being evenly spaced along the circumference of the well-type frame, a water supply assembly for supplying water to the water spraying mechanisms on one side of the well-type frame, and a rotating mechanism for driving the steel pipes to rotate on the well-type frame.
[0007] By adopting the above technical solution, the steel pipe is placed in the placement slot of the well frame. At this time, the water supply component supplies water to the water spraying mechanism, and the rotating mechanism drives the steel pipe to rotate. At this time, the water spraying mechanism sprays water onto the surface of the steel pipe, and the steel pipe is cooled evenly and the cooling effect is good.
[0008] Optionally, the water spraying mechanism includes a water spray pipe and nozzles. The water spray pipe is mounted on the well frame and is distributed parallel to the steel pipe. Several water spray pipes are arranged in a ring and are evenly spaced on the well frame. The water spray pipe is connected to the water supply assembly. The nozzles are located on the side of the water spray pipe facing the steel pipe. Several nozzles are provided and are evenly spaced along the length of the water spray pipe.
[0009] By adopting the above technical solution, the water supply component supplies water to the water spray pipe, which sprays water onto the surface of the steel pipe through the nozzle for cooling. The water spray pipe in the circumferential direction sprays water onto the steel pipe for uniform cooling.
[0010] Optionally, the nozzles on two adjacent water pipes are staggered vertically.
[0011] By adopting the above technical solution, the water sprayed from the nozzles can cover the surface of the steel pipe when the pipe rotates, thus ensuring uniform cooling.
[0012] Optionally, an operating platform is provided on the top of the well frame, and the steel pipe is suspended at the well frame by a hoisting frame. The hoisting frame is placed at the operating platform, and the rotating mechanism is provided at the operating platform and is used to drive the hoisting frame to rotate.
[0013] By adopting the above technical solution, the hoisting frame carries the steel pipe to the well frame, and the rotating mechanism drives the hoisting frame to rotate the steel pipe, making the rotation operation convenient.
[0014] Optionally, the rotating mechanism includes a geared motor and a heat insulation ring plate. A slewing bearing is provided at the operating platform of the well-type frame. The heat insulation ring plate is rotatably mounted on the operating platform and connected to the rotating ring of the slewing bearing. The hoisting frame is placed at the heat insulation ring plate. The geared motor is located on the operating platform. A gear is coaxially connected to the output shaft of the geared motor. A gear ring is provided on the outer circumference of the rotating ring of the slewing bearing. The gear meshes with one side of the gear ring of the slewing bearing.
[0015] By adopting the above technical solution, the geared motor drives the gear to rotate, and the gear drives the rotating ring of the slewing bearing to rotate via the gear ring, which in turn drives the hoisting frame to rotate the steel pipe. The drive operation is convenient, and the geared motor is highly efficient and energy-saving through frequency conversion speed regulation.
[0016] Optionally, the nozzle is a spray nozzle.
[0017] By adopting the above technical solution, the spray nozzle can break the liquid into micron-sized droplets, improving contact efficiency and achieving better coverage uniformity.
[0018] Optionally, a water tank tray is provided at the bottom of the well-type frame, and an annular surrounding plate is provided on the circumferential side of the well-type frame.
[0019] By adopting the above technical solution, the water tank tray collects the spray water, and a ring-shaped enclosure is set around the well-type frame to reduce the probability of spray water spraying onto other equipment.
[0020] Optionally, the water supply assembly includes a booster pump and a water supply pipe. The booster pump is located on one side of the well frame and connected to an external water source. The water supply pipe is located on the well frame and connected to one side of the booster pump. The side of the water supply pipe away from the booster pump is connected to the spray pipe.
[0021] By adopting the above technical solution, the booster pump supplies water to the spray pipe through the water supply pipe, thereby increasing and stabilizing the pressure of the water sprayed from the nozzle.
[0022] Optionally, a ladder is provided on the well frame, and the ladder is distributed parallel to the water spray pipe.
[0023] By adopting the above technical solution, operators can easily maintain and service the nozzles by climbing up and down the ladder.
[0024] In summary, this application includes at least one of the following beneficial technical effects:
[0025] 1. The steel pipe is placed in the placement slot of the well-type frame. At this time, the water supply component supplies water to the water spraying mechanism. The rotating mechanism drives the steel pipe to rotate. At this time, the water spraying mechanism sprays water onto the surface of the steel pipe, and the steel pipe is cooled evenly and the cooling effect is good.
[0026] 2. Spray nozzles can break liquids into micron-sized droplets, improving contact efficiency and resulting in better uniform coverage;
[0027] 3. Operators can easily access and maintain the nozzles by climbing the ladder. Attached Figure Description
[0028] Figure 1 This is a three-dimensional structural diagram of this application.
[0029] Figure 2 This is a three-dimensional structural diagram of the well-type frame of this application.
[0030] Figure 3 This is a partial three-dimensional structural diagram of the top operating platform and rotating mechanism of the well-type frame in this application.
[0031] Those skilled in the art will understand that the elements in the accompanying drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the size and position of some elements in the drawings may be enlarged relative to other elements to aid in understanding the embodiments of the invention.
[0032] Reference numerals: 1. Well-type frame; 11. Placement slot; 12. Operating platform; 13. Slewing bearing; 14. Rotating ring; 141. Gear ring; 15. Annular support pipe; 16. Water tank tray; 17. Enclosure panel; 18. Water tank; 19. Cooling tower; 101. Drainage pump; 102. Drainage pipe; 103. Pipe filter; 104. Ladder; 2. Steel pipe; 3. Lifting frame; 4. Rotating mechanism; 41. Gear motor; 42. Heat insulation ring plate; 421. Groove; 43. Gear; 5. Water spraying mechanism; 51. Water spray pipe; 52. Nozzle; 6. Water supply assembly; 61. Booster pump; 62. Water supply pipe. Detailed Implementation
[0033] The present application will be further described in detail below with reference to the accompanying drawings.
[0034] This application discloses a large-diameter seamless steel pipe two-well type aerosol cooling device, referring to... Figure 1 and Figure 2 The system includes a vertically mounted well frame 1, mainly constructed of welded I-beams and channel steel. The well frame 1 forms a placement slot 11 in the middle for placing steel pipes 2. An operating platform 12 is horizontally mounted on top of the well frame 1. The steel pipes 2 are vertically suspended from the placement slot 11 by a hoisting frame 3, which is placed on the operating platform 12. A rotating mechanism 4 is mounted on the operating platform 12. A water spray assembly is installed on the well frame 1, comprising four sets of water spray mechanisms 5, evenly spaced along the circumference of the well frame 1. A water supply assembly 6 is located on one side of the well frame 1 to supply water to the water spray mechanisms 5. When the steel pipes 2 are placed in the placement slot 11 of the well frame 1, the water supply assembly 6 supplies water to the water spray mechanisms 5. The rotating mechanism 4 drives the steel pipes 2 to rotate, and the water spray mechanisms 5 spray water onto the surface of the steel pipes 2, resulting in uniform and effective cooling of the steel pipes 2.
[0035] Reference Figure 2 and Figure 3 The rotating mechanism 4 includes a geared motor 41 and a heat-insulating ring plate 42. A slewing bearing 13 is rotatably mounted on the operating platform 12. The slewing bearing 13 is horizontally positioned and coaxially distributed with the placement groove 11. The heat-insulating ring plate 42 is coaxially positioned on the upper side of the slewing bearing 13 and connected to the rotating ring 14 of the slewing bearing 13. A groove 421 is provided on the heat-insulating ring plate 42. The lifting frame 3 is placed on one side of the groove 421 on the heat-insulating ring plate 42. The geared motor 41 is mounted on the operating platform 12. A gear 43 is coaxially connected to the output shaft of the geared motor 41. A gear ring 141 is provided on the outer circumference of the rotating ring 14 of the slewing bearing 13. The gear 43 meshes with one side of the gear ring 141 of the slewing bearing 13. The geared motor 41 drives the gear 43 to rotate, and the gear 43 drives the rotating ring 14 of the slewing bearing 13 to rotate via the gear ring 141, thereby driving the lifting frame 3 and then driving the steel pipe 2 to rotate. The driving operation is convenient, and the variable frequency speed regulation of the geared motor 41 makes it highly efficient and energy-saving.
[0036] Reference Figure 1 and Figure 2The water spraying mechanism 5 includes water spray pipes 51 and nozzles 52. Four water spray pipes 51 are vertically mounted on the well-type frame 1, forming a ring and evenly spaced apart. The water spray pipes 51 are connected to the water supply assembly 6. Several nozzles 52 are located on the side of the water spray pipes 51 facing the steel pipe 2, and are evenly spaced along the length of the water spray pipes 51. The water supply assembly 6 supplies water to the water spray pipes 51, which is then sprayed through the nozzles 52 onto the surface of the steel pipe 2 for cooling. The circumferential water spray pipes 51 spray water onto the steel pipe 2 for uniform cooling.
[0037] Reference Figure 1 and Figure 2 The nozzles 52 on adjacent water spray pipes 51 are staggered vertically. An annular support pipe 15 is installed on the well-type frame 1 to support the nozzles 52, ensuring that the water sprayed from the nozzles 52 covers the surface of the steel pipe 2 when the steel pipe 2 rotates, further ensuring uniform cooling. The nozzles 52 are spray nozzles with a 75-degree wide-angle circular spray pattern. These spray nozzles can break the liquid into micron-sized droplets, improving contact efficiency and resulting in better coverage uniformity.
[0038] Reference Figure 1 and Figure 2 The well-type frame 1 has an integrated steel structure water tank tray 16 at its bottom, and a ring-shaped enclosure 17 made of color steel plate is installed around the perimeter of the well-type frame 1. The water tank tray 16 collects the spray water, and the ring-shaped enclosure 17 around the well-type frame 1 reduces the probability of spray water spraying onto other equipment.
[0039] Reference Figure 1 The water supply assembly 6 includes a booster pump 61 and a water supply pipe 62. A water tank 18 and a cooling tower 19 are installed on one side of the well frame 1. The booster pump 61 is located on one side of the well frame 1 and connected to the water tank 18 via a water pipe. The water supply pipe 62 is located on the well frame 1 and connected to one side of the booster pump 61. The water supply pipe 62 is ring-shaped and horizontally arranged. The side of the water supply pipe 62 away from the booster pump 61 is connected to the downward-facing end of each spray pipe 51. The booster pump 61 supplies water to the spray pipes 51 through the water supply pipe 62 to boost and stabilize the pressure of the water sprayed from the nozzles 52.
[0040] Reference Figure 1 and Figure 2 A drainage pump 101 is installed on one side of the well frame 1. The drainage pump 101 is a self-priming pump. The drainage pump 101 is connected to the water tank tray 16 through the drainage pipe 102. The drainage pump 101 is connected to the cooling tower 19 through the water pipe. A pipe filter 103 is installed on the water pipe. The drainage pump 101 delivers water to the cooling tower 19 for circulation and cooling, and then stores it in the water tank 18. The drainage pump 101 is controlled by a liquid level sensor and automatically starts and stops according to the water level in the collection tank.
[0041] The overall equipment is started and stopped through the control system, which mainly includes a field control cabinet, frequency converter, contactor, relay, operation buttons, etc., to control the rotation of steel pipe 2, the automatic start and stop of booster pump 61 and drainage pump 101, and the automatic water and air supply of nozzles.
[0042] Reference Figure 1 and Figure 2 A ladder 104 is vertically installed on the well frame 1. The ladder 104 is located on one side of the water spray pipe 51, and the operator can easily go up and down the ladder 104 to maintain the nozzle 52.
[0043] In actual use, multiple cooling devices are set up and activated simultaneously to cool the steel pipe 2.
[0044] The implementation principle of a large-diameter seamless steel pipe well-type aerosol cooling device in this application embodiment is as follows: the hoisting frame 3 drives the steel pipe 2 to the placement slot 11 of the well-type frame 1, the reduction motor 41 drives the slewing bearing 13 to drive the hoisting frame 3 to rotate, and then drives the steel pipe 2 to rotate. At this time, the booster pump 61 supplies water to the water spray pipe 51, which is sprayed out through the nozzle 52 to the surface of the steel pipe 2 for cooling.
[0045] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A large-diameter seamless steel pipe well type gas mist cooling device, comprising a well type rack (1), a placing groove (11) for placing a steel pipe (2) is arranged on the well type rack (1), a water spraying assembly is arranged on the well type rack (1), characterized in that: The water spraying assembly comprises a plurality of water spraying mechanisms (5) for spraying water to the steel pipe (2), the plurality of water spraying mechanisms (5) are uniformly arranged along the circumferential direction of the well rack (1), one side of the well rack (1) is provided with a water supply assembly (6) for supplying water to the water spraying mechanism (5), and the well rack (1) is provided with a rotating mechanism (4) for driving the steel pipe (2) to rotate.
2. A large diameter seamless steel pipe air mist cooling device of the pit type according to claim 1, characterized in that: The water spraying mechanism (5) comprises a water spraying pipe (51) and a spray head (52), the water spraying pipe (51) is arranged on the well rack (1) and is distributed in parallel with the steel pipe (2), a plurality of water spraying pipes (51) are uniformly arranged in a ring shape on the well rack (1), the water spraying pipe (51) is connected with the water supply assembly (6), the spray head (52) is arranged on one side of the water spraying pipe (51) facing the steel pipe (2), and a plurality of spray heads (52) are arranged on the water spraying pipe (51) in a uniform manner along the length direction of the water spraying pipe (51).
3. A large diameter seamless steel pipe air mist cooling device of the pit type according to claim 2, characterized in that: The spray heads (52) on the adjacent two water spraying pipes (51) are arranged in an up-and-down staggered manner.
4. The apparatus according to claim 1, wherein: The top of the well rack (1) is provided with an operation platform (12), the steel pipe (2) is hoisted at the well rack (1) through a hoisting frame (3), the hoisting frame (3) is placed on the operation platform (12), and the rotating mechanism (4) is arranged on the operation platform (12) and used for driving the hoisting frame (3) to rotate.
5. A large diameter seamless steel pipe air mist cooling device of the pit type according to claim 4, characterized in that: The rotating mechanism (4) comprises a speed reducer (41) and a heat insulation ring plate (42), the operation platform (12) of the well rack (1) is provided with a slewing bearing (13), the heat insulation ring plate (42) is rotatably installed on the operation platform (12) and connected with a rotating ring (14) of the slewing bearing (13), the hoisting frame (3) is placed on the heat insulation ring plate (42), the speed reducer (41) is arranged on the operation platform (12), a gear (43) is coaxially connected to the output shaft of the speed reducer (41), the outer side of the circumferential direction of the rotating ring (14) of the slewing bearing (13) is provided with a gear ring (141), and the gear (43) is engaged with one side of the gear ring (141) of the slewing bearing (13).
6. A large diameter seamless steel pipe air mist cooling device of the pit type according to claim 2, characterized in that: The spray head (52) adopts a spray nozzle.
7. The apparatus according to claim 1, wherein: The bottom of the well rack (1) is provided with a water tank tray (16), and the circumferential side of the well rack (1) is provided with a ring-shaped fence (17).
8. A large diameter seamless steel pipe air mist cooling device of the pit type according to claim 2, characterized in that: The water supply assembly (6) comprises a booster pump (61) and a water supply pipe (62), the booster pump (61) is arranged on one side of the well rack (1) and connected with an external water source, the water supply pipe (62) is arranged on the well rack (1) and connected with one side of the booster pump (61), and one side, away from the booster pump (61), of the water supply pipe (62) is connected with the water spraying pipe (51).
9. A large diameter seamless steel pipe air mist cooling device of the pit type according to claim 2, characterized in that: The well rack (1) is provided with a ladder (104), and the ladder (104) is distributed in parallel with the water spraying pipe (51).