Pickling device for negative pressure pipe raw material processing

By designing the spray and blower in the pickling unit to improve pickling efficiency, and by setting up slag removal filtration and exhaust gas treatment components, the low efficiency and pollution problems of the existing unit have been solved, realizing the reuse of acid and the purification of exhaust gas, reducing costs and improving environmental protection.

CN224062907UActive Publication Date: 2026-03-31JIANGSU CHUANGLANG QUARTZ TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing pickling equipment suffers from problems such as low efficiency, serious acid waste, and incomplete waste gas treatment during use, which increases processing costs and pollutes the environment.

Method used

An acid washing device was designed, comprising an acid washing tank, a spraying device, a transfer pump, a blower, a filter partition plate, a slag removal filter assembly, and an exhaust gas treatment assembly. The spraying and blower improve the contact efficiency between the acid washing liquid and the raw materials, and the slag removal filter assembly and exhaust gas treatment assembly enable the reuse of acid liquid and the purification of exhaust gas.

Benefits of technology

It improves pickling efficiency, reduces acid waste, lowers processing costs, and enhances environmental friendliness by enabling the reuse of pickling solution and the purification of waste gas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pickling device for negative pressure pipe raw material processing, which comprises a pickling box, electric telescopic rods are symmetrically arranged at the upper ends of side seats symmetrically arranged on two sides of the pickling box, the output ends of the electric telescopic rods are connected with the lower end of a sealing box cover, and a spraying device is arranged in the middle of the lower end of the sealing box cover. The middle of the top of the spraying device is connected with the bottom of the lower end of the back face of the pickling box through a conveying pipe, a conveying pump is arranged on the conveying pipe, a filtering partition plate is obliquely arranged at the bottom end in the pickling box, and a deslagging filtering assembly is arranged at one side, located at one end of the filtering partition plate, of the pickling box. According to the pickling device for negative pressure pipe raw material processing, the conveying pipe, the spraying device and the conveying pump are matched for use, pickling liquid can be sprayed conveniently, the pickling liquid can make full contact with negative pressure pipe raw materials, meanwhile, an air blower and an air inlet head are arranged, the pickling liquid in the pickling box flows, and under impact, the negative pressure pipe raw materials can be effectively cleaned. The oxide skin, the oil stain and the corrosion layer fall off from the negative pressure pipe raw material, so that the pickling efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of negative pressure pipe raw material processing, specifically to an acid washing device for processing negative pressure pipe raw materials. Background Technology

[0002] A negative pressure pipe is a device that can alter the pressure distribution inside a pipeline. It typically consists of a pipe and a negative pressure device. The pipe is open to air at both ends, and the negative pressure device is installed at one of its ports. When the negative pressure device operates, a negative pressure is generated inside the pipe, thus changing the pressure distribution of the fluid within the pipe. Negative pressure pipes are mainly used for fluid control in pipelines and have many applications; for example, vacuum cleaners commonly utilize the principle of negative pressure pipes. The pipe material is generally metal, and metal pipes (such as stainless steel and carbon steel) are prone to oxide scale, oil stains, and rust layers, requiring acid pickling treatment of the negative pressure pipe material.

[0003] Existing pickling equipment suffers from problems such as low efficiency, significant acid waste, and incomplete waste gas treatment, which increase processing costs and cause environmental pollution. To address these issues, existing equipment needs to be improved. Utility Model Content

[0004] The purpose of this utility model is to provide an acid pickling device for processing negative pressure pipe raw materials, so as to solve the problems of low efficiency, serious acid waste, and incomplete waste gas treatment of existing acid pickling devices mentioned in the background art, which increase processing costs and cause environmental pollution.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an acid pickling device for processing negative pressure pipe raw materials, comprising an acid pickling tank.

[0006] The pickling tank has symmetrically arranged side seats on both sides, and electric telescopic rods are symmetrically arranged on the upper end of the side seats. The output end of the electric telescopic rods is connected to the lower end of the sealing tank cover. The bottom of the first connecting rod symmetrically arranged on one side of the lower end of the sealing tank cover is rotatably connected to one side of the upper end of the placement frame. The other side of the upper end of the placement frame is connected to the bottom of the symmetrically arranged second connecting rod. The top of the second connecting rod passes through the sealing tank cover and is connected to the lower end of one side of the horizontal plate. The other side of the lower end of the horizontal plate is connected to the upper end of the sealing tank cover via an electric push rod. A spray device is arranged in the middle of the lower end of the sealing tank cover. The top middle of the spray device is connected to the lower bottom of the back of the pickling tank via a conveying pipe. A conveying pump is arranged on the conveying pipe. A filter partition plate is inclinedly arranged at the bottom of the inside of the pickling tank. A slag removal filter assembly is arranged on one side of the pickling tank at one end of the filter partition plate. A waste gas treatment assembly is arranged on one side of the top of the sealing tank cover.

[0007] Preferably, a blower is provided on the rear side of the pickling tank above the filter partition plate, and the blower has multiple air inlets equidistantly arranged inside the pickling tank.

[0008] Preferably, a rubber pad is provided at the bottom of the lower end of the sealing box cover, and the size of the rubber pad is the same as that of the pickling box. At the same time, the position of the rubber pad corresponds to the position of the pickling box, and the rubber pad is located outside the spraying device.

[0009] Preferably, the placement frame has an open structure on the side near the second connecting rod, and multiple drainage ports are equidistantly provided on the side of the placement frame near the first connecting rod. At the same time, positioning blocks are symmetrically arranged on the top of the side of the placement frame near the first connecting rod, and a crossbar is provided between the two positioning blocks. The crossbar is movably connected to the lower end of the first connecting rod. A locking seat is symmetrically arranged on the top of the side of the placement frame near the second connecting rod, and the inner side of the upper end of the locking seat is connected to the lower end of the second connecting rod.

[0010] Preferably, the slag removal and filtration assembly includes a slag pump, a connecting pipe, and a filter box. The two ends of the slag pump are connected to the pickling tank and the connecting pipe, respectively, while the other end of the connecting pipe is connected to the filter box. A slag discharge valve is provided on one side of the lower end of the filter box, and a return pipe is provided on the other side of the filter box and connected to the lower end of the front of the pickling tank. A one-way valve is provided on the return pipe.

[0011] Preferably, the exhaust gas treatment component includes a vent valve, an exhaust pipe, and a purifier, with the vent valve having a threaded connection to the top of the exhaust pipe and the exhaust pipe being equipped with a purifier.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the acid pickling device for processing negative pressure pipe raw materials,

[0013] (1) In order to solve the problems of low efficiency, serious waste of acid, and incomplete treatment of waste gas in the existing pickling equipment, which increase processing costs and cause environmental pollution, this application sets up a conveying pipe, a spraying device and a conveying pump to facilitate the spraying of pickling solution, so that the pickling solution can fully contact the raw material of the negative pressure pipe. At the same time, a blower and an air inlet are set up to make the pickling solution flow inside the pickling tank, so that under the impact, the oxide scale, oil and rust layer fall off the raw material of the negative pressure pipe, thereby improving the pickling efficiency.

[0014] (2) In order to solve the problems of low efficiency, serious waste of acid liquid and incomplete treatment of waste gas in the existing pickling equipment, which increase processing costs and cause environmental pollution, this application sets up a slag removal filter component and a waste gas treatment component to facilitate the filtration and reuse of the pickling liquid after use, improve the utilization rate, reduce costs, and also purify the waste gas generated by pickling, thereby improving the environmental friendliness of the use. Attached Figure Description

[0015] Figure 1 This is a frontal cross-sectional view of the present invention.

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the placement frame of this utility model;

[0017] Figure 3 This is a front view structural diagram of the present invention;

[0018] Figure 4 This is a schematic diagram of the rear view structure of this utility model.

[0019] In the diagram: 1. Pickling tank; 2. Side seat; 3. Electric telescopic rod; 4. Sealing cover; 5. Rubber pad; 6. First connecting rod; 7. Placement frame; 701. Drain outlet; 702. Positioning block; 703. Crossbar; 704. Locking seat; 8. Second connecting rod; 9. Horizontal plate; 10. Electric push rod; 11. Conveying pipe; 12. Spraying device; 13. Conveying pump; 14. Filter partition plate; 15. Slag pump; 16. Connecting pipe; 17. Filter box; 18. Slag discharge valve; 19. Return pipe; 20. Check valve; 21. Blower; 22. Air inlet; 23. Vent valve; 24. Exhaust pipe; 25. Purifier. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution: an acid pickling device for processing negative pressure pipe raw materials, based on... Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, side seats 2 are symmetrically arranged on both sides of the pickling tank 1, and electric telescopic rods 3 are symmetrically arranged on the upper end of the side seats 2. The output end of the electric telescopic rods 3 is connected to the lower end of the sealing cover 4. The electric telescopic rods 3 drive the sealing cover 4 to rise and fall, which facilitates the synchronous rise and fall of the negative pressure tube material placed inside the placement frame 7. This allows the negative pressure tube material to enter the pickling tank 1 while the sealing cover 4 seals the top of the pickling tank 1. The bottom of the first connecting rod 6 symmetrically arranged on one side of the lower end of the sealing cover 4 is rotatably connected to one side of the upper end of the placement frame 7. The other side of the upper end of the placement frame 7 is connected to the bottom of the symmetrically arranged second connecting rod 8. At the same time, the top of the second connecting rod 8 passes through the sealing box cover 4 and is connected to the lower end of one side of the horizontal plate 9. The other side of the lower end of the horizontal plate 9 is connected to the upper end of the sealing box cover 4 through the electric push rod 10. The electric push rod 10 pushes the horizontal plate 9 to move upward, so that the horizontal plate 9 drives the second connecting rod 8 and one side of the placement frame 7 to move upward. Meanwhile, the other side of the placement frame 7 rotates at the lower end of the first connecting rod 6, causing the placement frame 7 to tilt, thereby causing the negative pressure pipe material to tilt and discharge the pickling liquid inside.

[0022] To further explain, a rubber pad 5 is provided at the bottom of the lower end of the sealing box cover 4, and the size of the rubber pad 5 is the same as that of the pickling box 1. At the same time, the position of the rubber pad 5 corresponds to the position of the pickling box 1. The rubber pad 5 is located outside the spray device 12. The rubber pad 5 seals the gap between the sealing box cover 4 and the pickling box 1, preventing the exhaust gas generated during pickling from overflowing through the gap and improving the sealing performance.

[0023] To further explain, the placement frame 7 has an open structure on the side near the second connecting rod 8, and multiple drain ports 701 are equidistantly provided on the side of the placement frame 7 near the first connecting rod 6. Through the drain ports 701, the pickling solution is not easily accumulated inside the placement frame 7, so that the raw material of the negative pressure tube after pickling can be dried quickly. At the same time, positioning blocks 702 are symmetrically arranged on the top of the side of the placement frame 7 near the first connecting rod 6, and a crossbar 703 is arranged between the two positioning blocks 702. The crossbar 703 is movably connected to the lower end of the first connecting rod 6. A locking seat 704 is symmetrically arranged on the top of the side of the placement frame 7 near the second connecting rod 8, and the inner side of the upper end of the locking seat 704 is connected to the lower end of the second connecting rod 8.

[0024] according to Figure 1 , Figure 3 and Figure 4As shown, a spray device 12 is installed in the middle of the lower end of the sealed box cover 4, and the top of the spray device 12 is connected to the bottom of the back of the pickling box 1 through a conveying pipe 11. At the same time, a conveying pump 13 is installed on the conveying pipe 11. The conveying pump 13 is specifically an acid-resistant pump, so that it is not easy to damage the conveying pump 13 when conveying pickling solution, thus improving the practicality of use. A filter partition plate 14 is installed at the bottom of the inside of the pickling box 1. The filter partition plate 14 facilitates the filtration of impurities in the pickling liquid, so that the pickling solution at the bottom of the inside of the pickling box 1 can be reused, improving the utilization rate. A slag removal filter assembly is installed on one side of the pickling box 1 at one end of the filter partition plate 14. The slag removal filter assembly includes a slag pump 15, a connecting pipe 16, and a filter box 17. The two ends of the slag pump 15 are connected to the pickling box 1 and the connecting pipe 16 respectively, and the other end of the connecting pipe 16 is connected to the filter box 17. The bottom of the filter box 17 is... A slag discharge valve 18 is provided on one side of the filter box 17, and a return pipe 19 is provided on the other side of the filter box 17 and connected to the lower front end of the pickling box 1. At the same time, a one-way valve 20 is provided on the return pipe 19. The impurities and pickling liquid on the filter partition plate 14 are transported to the filter box 17 through the connecting pipe 16 by the slag pump 15. After filtration, they are transported to the pickling box 1 for reuse through the return pipe 19 and the one-way valve 20. The slag discharge valve 18 facilitates the discharge of the filtered impurities. A waste gas treatment component is provided on one side of the top of the sealed box cover 4. The waste gas treatment component includes a vent valve 23, an exhaust pipe 24 and a purifier 25. The vent valve 23 is threadedly connected to the exhaust pipe 24, and the purifier 25 is provided on the exhaust pipe 24. The purifier 25 is a prior art technology. The waste gas generated by pickling is discharged through the vent valve 23, and then the waste gas enters the purifier 25 through the exhaust pipe 24 before being discharged, which improves the environmental protection of the use.

[0025] To further explain, a blower 21 is installed on the rear side of the pickling tank 1 above the filter partition plate 14, and multiple air inlets 22 are equidistantly arranged on the inner side of the pickling tank 1 by the blower 21. External gas is delivered into the pickling tank 1 through the air inlets 22 by the blower 21, so that the pickling solution stored in the pickling tank 1 flows, so that the pickling solution is in full contact with the raw material of the negative pressure pipe, thereby improving the pickling effect and efficiency.

[0026] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A pickling device for negative pressure pipe raw material processing, comprising a pickling tank (1), characterized in that: the pickling tank (1) is symmetrically provided with side seats (2) on both sides, and the upper ends of the side seats (2) are symmetrically provided with electric telescopic rods (3), and the output ends of the electric telescopic rods (3) are connected with the lower ends of sealing tank covers (4), one side of the lower end of each sealing tank cover (4) is symmetrically provided with a first connecting rod (6), the bottom of the first connecting rod (6) is rotatably connected with the upper end of a placing frame (7) on one side, the other side of the upper end of the placing frame (7) is connected with the bottom of a second connecting rod (8) which is symmetrically arranged, the top of the second connecting rod (8) penetrates through the sealing tank cover (4) and is connected with one side of the lower end of a horizontal plate (9), the other side of the lower end of the horizontal plate (9) is connected with the upper end of the sealing tank cover (4) through an electric push rod (10), a spraying device (12) is arranged in the middle of the lower end of the sealing tank cover (4), the top of the spraying device (12) is connected with the bottom of the lower end of the back of the pickling tank (1) through a conveying pipe (11), and a conveying pump (13) is arranged on the conveying pipe (11), a filter separation plate (14) is arranged at the bottom of the pickling tank (1) in an inclined manner, a deslagging and filtering assembly is arranged on one side of the pickling tank (1) at one end of the filter separation plate (14), and a waste gas treatment assembly is arranged on one side of the top of the sealing tank cover (4).

2. The pickling apparatus for raw material processing of a negative pressure pipe according to claim 1, characterized by: A blower (21) is arranged above the filter separation plate (14) on the back of the pickling tank (1), and a plurality of air inlet heads (22) are arranged at equal intervals on the inner side of the pickling tank (1) where the blower (21) is located.

3. The pickling apparatus for negative pressure pipe raw material processing according to claim 1, characterized by: A rubber pad (5) is arranged at the bottom of the lower end of the sealing tank cover (4), the size of the rubber pad (5) is the same as that of the pickling tank (1), the rubber pad (5) is arranged at a position corresponding to that of the pickling tank (1), and the rubber pad (5) is located on the outer side of the spraying device (12).

4. The pickling apparatus for raw material processing of a negative pressure pipe according to claim 1, characterized in that: The side close to the second connecting rod (8) of the placing frame (7) is of an open structure, a plurality of liquid discharge openings (701) are arranged at equal intervals on the side close to the first connecting rod (6) of the placing frame (7), positioning blocks (702) are symmetrically arranged on the top of the side close to the first connecting rod (6) of the placing frame (7), a cross rod (703) is arranged between the two positioning blocks (702), and the cross rod (703) is movably connected with the lower end of the first connecting rod (6), clamping seats (704) are symmetrically arranged on the top of the side close to the second connecting rod (8) of the placing frame (7), and the lower end of the second connecting rod (8) is connected with the inner side of the upper end of each clamping seat (704).

5. The pickling apparatus for negative pressure pipe raw material processing according to claim 1, characterized by: The deslagging and filtering assembly comprises a deslagging pump (15), a connecting pipe (16) and a filtering tank (17), the two ends of the deslagging pump (15) are connected with the pickling tank (1) and the connecting pipe (16) respectively, the other end of the connecting pipe (16) is connected with the filtering tank (17), a deslagging valve (18) is arranged on one side of the lower end of the filtering tank (17), a backflow pipe (19) is arranged on the other side of the filtering tank (17) and connected with the lower end of the front of the pickling tank (1), and a one-way valve (20) is arranged on the backflow pipe (19).

6. The pickling apparatus for negative pressure pipe raw material processing according to claim 1, characterized by: The exhaust treatment assembly comprises a gas leakage valve (23), an exhaust pipe (24) and a purifier (25), the exhaust pipe (24) is threadedly connected to the top of the gas leakage valve (23), and the purifier (25) is arranged on the exhaust pipe (24).