Waste drying and crushing integrated equipment

Abstract

The utility model relates to the technical field of waste treatment equipment, which comprises a drying drum which is a horizontally arranged sealed drum body, a spiral conveying blade is arranged on the inner wall of the drying drum, a feed port is arranged at one end of the drum body, and a discharge port is arranged at the other end of the drum body; the crushing mechanism comprises a main shaft and a plurality of groups of crushing blades mounted on the main shaft, and the main shaft penetrates through the drying roller and is driven by a motor; the hot air supply system comprises a hot air inlet, a hot air outlet and a circulating fan, the hot air inlet is located at the discharging end of the drying roller, the waste drying and crushing integrated equipment is disclosed, the drying process and the crushing process are integrated into one equipment, the material carrying frequency can be reduced, and the production efficiency is improved. A countercurrent hot air circulation system is adopted, heat energy can be effectively utilized, heat efficiency is improved, and energy consumption is reduced. The first screen can control the granularity of the crushed materials, and it is ensured that products meet the quality requirement.

Description

Technical Field

[0001] This utility model relates to the technical field of waste treatment equipment, specifically to an integrated waste drying and crushing equipment. Background Technology

[0002] Waste treatment is a crucial step in industrial production. Waste typically undergoes two main steps—drying and crushing—to achieve recycling.

[0003] In the process of implementing the embodiments of this disclosure, at least the following problems were found in the related art:

[0004] Traditional processing methods use two separate machines for drying and crushing, requiring multiple material transfers between the two units. This not only increases operational complexity but also reduces production efficiency. Secondly, the independence of the equipment leads to low energy efficiency and increased energy consumption. Furthermore, traditional drying and crushing equipment is often bulky, occupying significant factory space. Utility Model Content

[0005] The purpose of this invention is to provide an integrated waste drying and crushing equipment to solve the problem of reduced production efficiency mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated waste drying and crushing device, comprising a drying drum, which is a horizontally arranged sealed cylinder, with spiral conveying blades on the inner wall of the drying drum, a feed inlet at one end of the cylinder, and a discharge outlet at the other end; a crushing mechanism, comprising a main shaft and multiple sets of crushing blades mounted on the main shaft, the main shaft passing through the drying drum and driven by a motor; a hot air supply system, comprising a hot air inlet, a hot air outlet, and a circulating fan, the hot air inlet being located at the discharge end of the drying drum, and the hot air outlet being located at the feed end of the drying drum, forming a counter-current hot air circulation; and a first screen, located at the inner end of the drying drum, used to control the particle size of the crushed material.

[0007] Preferably, the spiral conveying blades and the crushing blades are coaxially arranged, and the spiral conveying blades and the crushing blades are alternately arranged on the main shaft to achieve synchronous material conveying and crushing.

[0008] Preferably, the crushing blade is designed to be detachable. The crushing blade is inserted into the main shaft, and a fixing rod is axially arranged inside the main shaft, which also passes through the crushing blade.

[0009] Preferably, the hot air supply system further includes a waste heat recovery unit, which is located at the outlet end of the hot air outlet.

[0010] Preferably, a second screen is provided inside the hot air outlet, and the second screen is used to block waste material.

[0011] Preferably, the first screen is a detachable screen, and a vibrator is provided outside the drying drum, the vibrator transmitting vibration to the first screen.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. Improve efficiency: By integrating the drying and crushing processes into one device, the number of times materials need to be handled can be reduced, thereby increasing production efficiency.

[0014] 2. Energy saving: The counter-current hot air circulation system can effectively utilize heat energy, improve thermal efficiency, and reduce energy consumption.

[0015] 3. Particle size control: The first screen can control the particle size of the crushed material to ensure that the product meets quality requirements.

[0016] 4. Easy to maintain: The crushing blades are designed to be detachable, making them easy to replace and maintain, thus reducing maintenance costs.

[0017] 5. Space saving: The integrated design reduces the space occupied by equipment and saves factory layout space.

[0018] 6. Environmentally friendly: The waste heat recovery unit can recover and utilize the waste heat in the hot air, reducing energy waste and meeting environmental protection requirements.

[0019] 7. To prevent clogging, the second screen can block incompletely crushed waste, preventing blockage of the hot air outlet and ensuring stable system operation.

[0020] 8. Improve crushing effect: The spiral conveyor blades and crushing blades are set coaxially to realize the synchronous material conveying and crushing, thereby improving crushing efficiency and effect.

[0021] 9. Screen vibration: An external vibrator can increase the vibration of the screen, which helps the material pass through the screen, reduces clogging, and improves screening efficiency. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the main shaft and crushing blade of this utility model;

[0024] Figure 3 This is a schematic diagram showing the connection between the crushing blade and the fixing rod of this utility model.

[0025] In the diagram: 1. Drying drum; 2. Screw conveyor blades; 3. Feed inlet; 4. Discharge outlet; 5. Crushing mechanism; 5-1. Main shaft; 5-2. Crushing blades; 6. Motor; 7. Hot air inlet; 8. Hot air outlet; 9. Circulating fan; 10. First screen; 11. Fixing rod; 12. Waste heat recovery unit; 13. Second screen; 14. Vibrator. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-3 This utility model provides a technical solution: an integrated waste drying and crushing equipment, the main feature of which is that the drying and crushing processes of waste are integrated into one device to improve processing efficiency and reduce energy consumption. The device includes a drying drum 1, which is a horizontally set sealed cylinder to ensure that heat is not lost during the drying process and to prevent the entry of external impurities. On the inner wall of the drying drum 1, spiral conveying blades 2 are specially designed. These blades can effectively push the waste to move in the cylinder to ensure that the waste can be dried evenly.

[0028] A feed inlet 3 is provided at one end of the drying drum 1 to feed the waste material to be processed into the drum. At the other end, a discharge outlet 4 is provided to discharge the dried and crushed material. The design of the feed inlet 3 and the discharge outlet 4 makes the entire drying and crushing process smoother, and also facilitates the operator's monitoring and maintenance of the equipment.

[0029] The crushing mechanism 5 is another important component of this integrated equipment. It includes a main shaft 5-1 and multiple sets of crushing blades 5-2 mounted on the main shaft 5-1. The main shaft 5-1 runs through the entire drying drum 1 and is driven by a motor 6. The power and speed of the motor 6 can be adjusted as needed to accommodate different types and quantities of waste materials. The arrangement of the crushing blades 5-2 allows the waste material to be crushed during drying, further improving processing efficiency.

[0030] The hot air supply system is one of the key technologies of this equipment. It includes a hot air inlet 7, a hot air outlet 8, and a circulating fan 9. The hot air inlet 7 is located at the discharge end of the drying drum 1, while the hot air outlet 8 is located at the feed end, forming a counter-current hot air circulation system. This design ensures that the waste material is in contact with hot air throughout the drying process, thereby improving drying efficiency. The circulating fan 9 drives the hot air to circulate within the system, ensuring the continuity and uniformity of the hot air supply.

[0031] To further control the particle size of the crushed material, this equipment is specially designed with a first screen 10, which is located at the end of the drying drum 1. The aperture of the first screen 10 can be adjusted as needed to accommodate materials with different particle size requirements. Through screening by the screen 10, it can be ensured that the crushed material meets the predetermined particle size standard, satisfying the needs of subsequent processing or use.

[0032] Specifically, the spiral conveyor blade 2 and the crushing blade 5-2 are coaxially arranged and alternately on the main shaft 5-1. This allows for the synchronous operation of material conveying and crushing processes, thereby improving work efficiency.

[0033] Specifically, the crushing blade 5-2 adopts a detachable design. The crushing blade 5-2 is inserted into the main shaft 5-1, and a fixing rod 11 is provided in the axial position inside the main shaft 5-1. This fixing rod 11 passes through the crushing blade 5-2, ensuring the stability and safety of the crushing blade.

[0034] Specifically, the hot air supply system also includes a waste heat recovery unit 12, which is installed at the outlet end of the hot air outlet 8. Its presence can effectively recover and utilize the waste heat in the hot air, thereby improving energy efficiency.

[0035] Specifically, a second screen 13 is specially designed inside the hot air outlet 8. The main function of this second screen 13 is to block waste materials and ensure the cleanliness of the hot air, thereby improving the overall performance of the hot air supply system.

[0036] Specifically, the first screen 10 is designed to be detachable, which facilitates daily cleaning and maintenance. In addition, a vibrator 14 is provided on the outside of the drying drum 1. The function of the vibrator 14 is to transmit vibration to the first screen 10, which can effectively remove residual materials on the screen and ensure the efficient operation of the drying drum 1.

[0037] Working principle: Waste material enters through the feed inlet 3 and enters the drying drum 1.

[0038] During the drying process, inside the drying drum 1, the spiral conveyor blades 2 push the waste material along the drum's axial direction, while the hot air supply system blows hot air into the drum through the hot air inlet 7. The hot air and waste material flow in opposite directions, forming a counter-current hot air circulation, thereby improving heat exchange efficiency and accelerating the drying process of the waste material.

[0039] During the crushing process, as the waste material moves within the drying drum 1, it passes through the crushing mechanism 5, which consists of a main shaft 5-1 and multiple sets of crushing blades 5-2 mounted on the main shaft. The spiral conveyor blades 2 are coaxially arranged with the crushing blades 5-2 and alternately arranged on the main shaft 5-1, achieving synchronous material conveying and crushing. The crushed material undergoes particle size control through the first screen 10.

[0040] The crushing blade design features a detachable design for easy replacement and maintenance. The crushing blade is inserted into the main shaft 5-1 and secured by an internal fixing rod 11.

[0041] Hot air circulation and waste heat recovery: The hot air outlet 8 is equipped with a second screen 13 to block waste materials, while the waste heat recovery unit 12 recovers the waste heat from the hot air outlet 8, thereby improving energy utilization efficiency.

[0042] The screen vibrates. The first screen 10 is a detachable screen. A vibrator 14 is provided outside the drying drum 1. The vibrator transmits vibration to the first screen, which helps the material pass through the screen and prevents the screen from clogging.

[0043] In summary, this equipment achieves the drying and crushing of waste materials through the synchronous operation of the spiral conveyor blades and crushing mechanism within the drying drum. A hot air circulation system and waste heat recovery unit improve thermal efficiency, while a vibrating screen ensures that the particle size of the crushed material meets the requirements.

[0044] In the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0045] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0046] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated waste drying and crushing equipment, characterized in that, The utility model relates to a kind of drying roller and its auxiliary equipment, including: Dry roller (1), for the horizontally arranged sealed barrel, the inner wall of the dry roller (1) is equipped with spiral conveying blade (2), barrel one end is equipped with feeding port (3), the other end is equipped with discharge port (4); Crushing mechanism (5), including main shaft (5-1) and the multiple groups of crushing blades (5-2) installed on main shaft (5-1), the main shaft (5-1) penetrates the dry roller (1), and is driven by motor (6); Hot air supply system, including hot air inlet (7), hot air outlet (8) and circulating fan (9), the hot air inlet (7) is located at the discharge end of dry roller (1), the hot air outlet (8) is located at the feeding end of dry roller (1), forms countercurrent hot air circulation; First screen (10), is located at the inner end of the dry roller (1), for controlling the granularity of material after crushing.

2. The waste drying and crushing integrated apparatus according to claim 1, characterized in that: The spiral conveying blade (2) and the crushing blade (5-2) are coaxially arranged, the spiral conveying blade (2) and the crushing blade (5-2) are alternately arranged on the main shaft (5-1), so that material conveying and crushing are carried out synchronously.

3. The waste drying and crushing integrated apparatus according to claim 2, characterized in that: The crushing blade (5-2) is detachably designed, the crushing blade (5-2) is inserted into the main shaft (5-1), the main shaft (5-1) is axially provided with a fixing rod (11) inside, and the fixing rod (11) penetrates the crushing blade (5-2) at the same time.

4. The waste drying and crushing integrated apparatus according to claim 1, characterized in that: The hot air supply system further includes a waste heat recovery device (12), and the waste heat recovery device (12) is arranged at the air outlet end of the hot air outlet (8).

5. The waste drying and crushing integrated apparatus according to claim 4, characterized in that: The hot air outlet (8) is provided with a second screen (13) therein, and the second screen (13) is used to block waste materials.

6. The waste drying and crushing integrated apparatus according to claim 1, characterized in that: The first screen (10) is a detachable screen, and the dry roller (1) is provided with a vibrator (14) outside, and the vibrator (14) transmits vibration to the first screen.

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