Air-cooled kiln tail supporting plate

By installing air-cooling and connecting components on the kiln tail support plate, the problems of short lifespan of the support plate in high-temperature environments and inconvenient bolt connection are solved, enabling rapid cooling and convenient installation and disassembly of the support plate.

CN224065879UActive Publication Date: 2026-03-31SHAANXI SHIFENG CEMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The kiln tail support plate has a short service life in high-temperature environments, and the bolt connection method makes replacement inconvenient.

Method used

The design incorporates an air-cooled kiln tail support plate, employing a cooling fan, a stirring fan, and connecting components. The air-cooling components reduce the support plate temperature, while the snap-fit ​​plate and locking rod enable convenient installation and disassembly.

Benefits of technology

It improves the service life of the pallet, reduces the temperature in high-temperature environments, and simplifies the installation and disassembly process of the pallet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air-cooled kiln tail supporting plate, and relates to the field of cement calcination, the air-cooled kiln tail supporting plate comprises a kiln tail supporting plate, an air-cooled assembly and a connecting assembly, the outer side of the kiln tail supporting plate is provided with the air-cooled assembly used for reducing the temperature in the kiln tail supporting plate, and the connecting assembly used for facilitating dismounting and mounting is arranged below the air-cooled assembly; the cooling device can quickly reduce the temperature of raw materials, improves the cooling efficiency, can quickly mount and dismount the tail supporting plate of the fixed kiln, and is convenient to use.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the cement calcination field, and particularly relates to a forced air cooling kiln tail supporting plate. BACKGROUND

[0002] The kiln tail supporting plate is located at the front end of the smoke chamber and extends into the kiln tail seal. The upper surface is built with castable for protecting the supporting plate and reducing the direct impact of the material on the supporting plate. The lower surface is exposed to the high-temperature airflow above 1000 DEG C. The main function of the supporting plate is to feed the raw material from the preheater decomposer outlet pipeline into the rotary kiln for calcination after heat exchange through the pre-decomposition system.

[0003] In the prior art, the kiln tail supporting plate is usually made of heat-resistant steel casting, such as ZG40Cr25Ni20 and the like. These materials have high heat resistance. Due to long-term exposure to high-temperature environment, the service life of the supporting plate is usually short. The kiln tail supporting plate has various forms, among which the bolt-connected supporting plate is more common. This type of supporting plate is connected to the smoke chamber baffle by bolts, and the supporting plates are also connected by bolts. However, it is troublesome to disassemble the bolts when replacing the supporting plate.

[0004] Therefore, we improve it and propose a forced air cooling kiln tail supporting plate. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at the current problems that the supporting plate is usually short in service life due to long-term exposure to high-temperature environment, and the supporting plates are connected by bolts, which is troublesome to disassemble the bolts when replacing the supporting plate.

[0006] In order to achieve the above-mentioned utility model purposes and improve the above-mentioned problems, the utility model provides a forced air cooling kiln tail supporting plate, which comprises a kiln tail supporting plate, a forced air cooling assembly and a connecting assembly. The outer side of the kiln tail supporting plate is provided with a forced air cooling assembly for reducing the temperature inside the kiln tail supporting plate. The lower part of the forced air cooling assembly is provided with a connecting assembly for facilitating disassembly and installation.

[0007] The forced air cooling assembly comprises a first driving motor arranged on the outer side of the kiln tail supporting plate. The top end of the first driving motor is fixedly connected with a cooling fan. The surface of the cooling fan is sleeved with an air inlet cylinder. The air inlet cylinder is rotatably connected with an adjusting cylinder inside. The adjusting cylinder is fixedly connected with a material preventing net plate penetrating through the inside of the kiln tail supporting plate. The bottom end of the air inlet cylinder is fixedly connected with a rack plate. The bottom end gear of the rack plate is engaged with a driving gear. The side surface of the driving gear is rotatably connected with a second driving motor. The inside of the kiln tail supporting plate is fixedly connected with a material plate. The inside of the material plate is rotatably connected with a plurality of rotating cylinders.

[0008] As a preferred technical scheme of the present application, the inside of the kiln tail supporting plate is fixedly connected with a stirring fan.

[0009] As a preferred technical scheme of the present application, the stirring fan is fixedly connected with a rotating rod at the bottom end.

[0010] As a preferred technical scheme of the present application, the rotating rod is fixedly connected with a third driving motor at the bottom of the kiln tail pallet.

[0011] As a preferred technical scheme of the present application, the connecting assembly comprises a connecting plate arranged at the bottom of the kiln tail pallet, a first connecting rod rotatably connected to one side of the connecting plate, and a second connecting rod rotatably connected to the other side of the connecting plate, a first clamping plate fixedly connected to the bottom end of the first connecting rod, a first threaded hole formed in the side of the first clamping plate, a second clamping plate fixedly connected to the bottom end of the second connecting rod, and a second threaded hole formed in the side of the second clamping plate.

[0012] As a preferred technical scheme of the present application, the first threaded hole and the second threaded hole are internally threadedly connected with a locking rod.

[0013] As a preferred technical scheme of the present application, one end of the locking rod is fixedly connected with a clamping disc.

[0014] As a preferred technical scheme of the present application, the clamping disc is provided with a protrusion on the side.

[0015] Compared with the prior art, the present application has the following beneficial effects:

[0016] In the scheme of the present application:

[0017] 1. By arranging the cooling fan, the stirring fan and the rack plate, the driving motor is started to drive the cooling fan to blow air and adjust the air cooling range, and the raw materials are stirred to promote heat dissipation, so that the temperature of the raw materials in the kiln tail pallet is quickly and efficiently reduced, the raw material temperature is quickly reduced, the cooling efficiency is improved, and the problem that the service life of the pallet is usually short due to long-term exposure to high temperature environment in the prior art is solved.

[0018] 2. By arranging the first clamping plate, the second clamping plate and the locking rod, the angle of the clamping plate is adjusted by manually rotating the connecting rod, and the installation position is inserted, and then the clamping disc is clamped and fixed by the locking rod, so that the kiln tail pallet is conveniently installed and disassembled, the kiln tail pallet is quickly installed and disassembled, use is facilitated, and the problem that the bolts need to be disassembled when replaced in the prior art is solved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole structure schematic view of the air-cooled kiln tail pallet provided by the present application;

[0020] Figure 2 It is a cross-sectional structure schematic view of the first driving motor, the cooling fan and the air inlet cylinder and other components in the air-cooled kiln tail pallet provided by the present application;

[0021] Figure 3 A schematic diagram of the structure of components such as the connecting plate, the first connecting rod, and the second connecting rod in an air-cooled kiln tail support plate provided in this application;

[0022] Figure 4 for Figure 3 Enlarged structural diagram at point A;

[0023] Figure 5 This application provides a schematic diagram of the structure of a wind-cooled kiln tail support plate and a rotating cylinder, including the material plate and rotating cylinder.

[0024] The image shows:

[0025] 1. Kiln tail support plate; 2. Air-cooled assembly; 3. Connecting assembly; 201. First drive motor; 202. Cooling fan; 203. Air inlet duct; 204. Adjusting cylinder; 205. Material guard plate; 206. Rack plate; 207. Drive gear; 208. Second drive motor; 209. Material plate; 210. Rotating cylinder; 301. Connecting plate; 302. First connecting rod; 303. Second connecting rod; 304. First snap-fit ​​plate; 305. Second snap-fit ​​plate; 4. Agitator; 5. Rotating rod; 6. Third drive motor; 7. Locking rod; 8. Clamping disc; 9. Protrusion. Detailed Implementation

[0026] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0027] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0028] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0030] Example

[0031] Please refer to Figure 1 ,Figure 2 , Figure 3 , Figure 4 and Figure 5 A type of air-cooled kiln tail support plate, comprising a kiln tail support plate 1, an air-cooling component 2, and a connecting component 3. The outer side of the kiln tail support plate 1 is provided with an air-cooling component 2 for reducing the internal temperature of the kiln tail support plate 1, and the lower part of the air-cooling component 2 is provided with a connecting component 3 for easy disassembly and installation.

[0032] The air-cooling assembly 2 includes a first drive motor 201 disposed on the outside of the kiln tail support plate 1. A cooling fan 202 is fixedly connected to the top of the first drive motor 201. An air inlet duct 203 is sleeved on the surface of the cooling fan 202. An adjusting cylinder 204 is rotatably connected inside the air inlet duct 203. A material blocking mesh plate 205 is fixedly connected inside the kiln tail support plate 1 through the adjusting cylinder 204. A rack plate 206 is fixedly connected to the bottom of the air inlet duct 203. A drive gear 207 is meshed with the bottom gear of the rack plate 206. A second drive motor 208 is rotatably connected to the side of the drive gear 207. A material plate 209 is fixedly connected inside the kiln tail support plate 1. Multiple rotating cylinders 210 are rotatably connected inside the material plate. When high-temperature raw material flows into the kiln tail support plate 1, the first drive motor 201 is manually started, causing the first drive motor 201 to drive the cooling fan 202 to rotate, and then the cooling fan 202 is cooled. The cold air generated by the cooling fan 202 flows into the regulating cylinder 204 through the air inlet duct 203, causing the cold air to be blown into the kiln tail support plate 1 from the regulating cylinder 204 to reduce the temperature of the raw material. At the same time, the second drive motor 208 and the third drive motor 6 are started. The second drive motor 208 drives the drive wheel to rotate, and then the drive wheel pushes the rack plate 206 through gear meshing. The rack plate 206 drives the regulating cylinder 204, the cooling fan 202 and the air inlet duct 203 to move into the kiln tail support plate 1, increasing the range of air cooling and rapidly reducing the temperature of the raw material. Meanwhile, the third drive motor 6 drives the rotating rod 5 to rotate, which in turn drives the stirring fan 4 to rotate and stir the raw material in the kiln tail support plate 1, allowing the temperature to dissipate. At the same time, when the raw material is stirred, it will drive the rotating cylinder 210 to rotate on the material plate 209, accelerating the stirring of the raw material, thereby further improving the cooling efficiency and enabling rapid reduction of the raw material temperature.

[0033] Furthermore, such as Figure 1 , Figure 3 and Figure 4As shown, the connecting assembly 3 includes a connecting plate 301 disposed at the bottom of the kiln tail support plate 1. A first connecting rod 302 is rotatably connected to one side of the connecting plate 301, and a second connecting rod 303 is rotatably connected to the other side. A first snap-fit ​​plate 304 is fixedly connected to the bottom end of the first connecting rod 302, and a first threaded hole is provided on the side of the first snap-fit ​​plate 304. A second snap-fit ​​plate 305 is fixedly connected to the bottom end of the second connecting rod 303, and a second threaded hole is provided on the side of the second snap-fit ​​plate 305. When it is necessary to install and fix the kiln tail support plate 1, the first connecting rod 302 is manually rotated. The connecting rod 302 and the second connecting rod 303 cause the first connecting rod 302 and the second connecting rod 303 to rotate the first locking plate 304 and the second locking plate 305 by an angle, thereby forming an angle between the first connecting rod 302 and the second connecting rod 303. Then, the first locking plate 304 and the second locking plate 305 are inserted into the installation position. Then, the locking rod 7 is rotated to drive the locking plate, so that the locking plate is locked in place at the installation position by the protrusion 9. When it is necessary to remove the kiln tail support plate 1, the above operation can be reversed. The fixed kiln tail support plate 1 can be quickly installed and removed, which is convenient to use.

[0034] The usage process of the air-cooled kiln tail support plate 1 provided by this utility model is as follows:

[0035] When the hot raw material flows into the kiln tail support plate 1, the first drive motor 201 is manually started, causing the first drive motor 201 to drive the cooling fan 202 to rotate. Subsequently, the cold air generated by the cooling fan 202 flows into the regulating cylinder 204 through the air inlet duct 203, causing the cold air to be blown into the kiln tail support plate 1 from the regulating cylinder 204 to reduce the temperature of the raw material. At the same time, the second drive motor 208 and the third drive motor 6 are started, causing the second drive motor 208 to drive the drive wheel to rotate. Then, the drive wheel pushes the rack plate 206 through gear meshing, causing the rack plate 206 to move the regulating cylinder 204, the cooling fan 202, and the air inlet duct 203 into the kiln tail support plate 1, increasing the air cooling range and rapidly reducing the temperature of the raw material. Meanwhile, the third drive motor 6 drives the rotating rod 5 to rotate, causing the rotating rod 5 to drive the stirring fan 4 to rotate and stir the kiln tail support plate. The raw material in plate 1 allows for heat dissipation. Simultaneously, when the raw material is agitated, it drives the rotating drum 210 to rotate on the material plate 209, further improving cooling efficiency. This allows for rapid reduction of the raw material temperature and increased cooling efficiency. When it is necessary to install and fix the kiln tail support plate 1, manually rotate the first connecting rod 302 and the second connecting rod 303, causing them to respectively rotate the first locking plate 304 and the second locking plate 305 by an angle. An angle is then formed between the first connecting rod 302 and the second connecting rod 303. The first locking plate 304 and the second locking plate 305 are then inserted into the installation position. Then, rotating the locking rod 7 drives the locking plate, causing it to be locked in place by the protrusion 9. When it is necessary to disassemble the kiln tail support plate 1, the above operation is reversed.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.

Claims

1. An air cooled kiln tail skid characterized in that, Including kiln tail tray (1), air cooling assembly (2), connecting assembly (3), the outer side of kiln tail tray (1) is provided with air cooling assembly (2) for reducing the temperature in kiln tail tray (1), the lower portion of air cooling assembly (2) is provided with connecting assembly (3) for facilitating dismounting installation; The air cooling assembly (2) includes a first drive motor (201) disposed outside the kiln tail tray (1), the top end of the first drive motor (201) is fixedly connected with a cooling fan (202), the surface of the cooling fan (202) is sleeved with an air inlet cylinder (203), the inside of the air inlet cylinder (203) is rotatably connected with an adjusting cylinder (204), the adjusting cylinder (204) penetrates through the inside of the kiln tail tray (1) and is fixedly connected with a material preventing net plate (205), the bottom end of the air inlet cylinder (203) is fixedly connected with a rack plate (206), the bottom end of the rack plate (206) is gear engaged with a drive gear (207), the side surface of the drive gear (207) is rotatably connected with a second drive motor (208), the inside of the kiln tail tray (1) is fixedly connected with a material plate (209), the inside of the material plate is rotatably connected with a plurality of rotating cylinders (210).

2. A forced air kiln tail shelf according to claim 1, wherein, The inside of the kiln tail tray (1) is fixedly connected with a stirring fan (4).

3. A plenum flue kiln tail car as claimed in claim 2 wherein, The bottom end of the stirring fan (4) is fixedly connected with a rotating rod (5).

4. A plenum flue kiln tail car as claimed in claim 3 wherein, The rotating rod (5) penetrates through the bottom of the kiln tail tray (1) and is fixedly connected with a third drive motor (6).

5. A plenum flue kiln tail car as claimed in claim 4 wherein, The connecting assembly (3) includes a connecting plate (301) disposed at the bottom of the kiln tail tray (1), the side surface of the connecting plate (301) is rotatably connected with a first connecting rod (302), the other side is rotatably connected with a second connecting rod (303), the bottom end of the first connecting rod (302) is fixedly connected with a first clamping plate (304), the side surface of the first clamping plate (304) is provided with a first threaded hole, the bottom end of the second connecting rod (303) is fixedly connected with a second clamping plate (305), the side surface of the second clamping plate (305) is provided with a second threaded hole.

6. A plenum flue kiln tail car as claimed in claim 5 wherein, The inside of the first threaded hole and the second threaded hole is threadedly connected with a locking rod (7).

7. A plenum cooled kiln tail shoe according to claim 6 wherein, One end of the locking rod (7) is fixedly connected with a clamping disc (8).

8. A plenum cooled kiln tail shoe according to claim 7, wherein, The side surface of the clamping disc (8) is provided with a protruding block (9).