Motion control and vision combined equipment
By combining multi-axis collaborative motion control with vision equipment, the problems of low integration, poor adaptability and insufficient accuracy in traditional equipment are solved, and efficient and flexible workpiece inspection is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-03-31
AI Technical Summary
Traditionally, motion control and vision detection modules are set up independently, resulting in low integration, poor adaptability, and insufficient accuracy, leading to large errors in detection results.
By employing multi-axis collaborative motion control combined with vision equipment, and through the combination of X-axis, Z1-axis, Z2-axis and Y-axis modules, it achieves precise positioning and flexible inspection of workpieces, and supports rapid disassembly and maintenance.
It improves detection accuracy and adaptability, reduces debugging costs, enhances detection efficiency, and adapts to the detection needs of different workpieces.
Smart Images
Figure CN224066159U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to intelligent manufacturing technical field, especially in kind motion control combines visual equipment. BACKGROUND
[0002] In the field of industrial automation, motion control and machine vision are the core technologies to realize intelligent manufacturing. In traditional equipment, the motion control module and the visual detection module are often independently set, and there are the following problems: 1. Low integration: the motion control and the vision system lack cooperation, and manual debugging is needed to coordinate the two, which is low in efficiency; 2. Poor adaptability: the installation position of the visual detection component is fixed, and it is difficult to adapt to the detection needs of workpieces of different sizes and shapes; 3. Insufficient precision: the precision of multi-axis motion control and the real-time matching degree of visual positioning are low, resulting in large detection result error. Therefore, we propose a new motion control combined with visual equipment. UTILITY MODEL CONTENT
[0003] The main purpose of the utility model is to provide a kind of motion control combined with visual equipment, which can effectively solve the problems in the background art.
[0004] To achieve the above purpose, the technical scheme adopted by the utility model is:
[0005] A kind of motion control combined with visual equipment, including base, the base rear end is fixedly installed with electric control cabinet, the electric control cabinet left end upper portion and right end upper portion are equipped with heat dissipation opening, the electric control cabinet upper end left part is provided with alarm, the base lower end four corners are all fixedly connected with support leg, the base front end is provided with a plurality of switch control keys, the base is provided with Y axis module, the electric control cabinet front end upper portion is fixedly installed with X axis module, the X axis module front end left part is fixedly installed with Z2 axis module, the X axis module front end right part is fixedly installed with Z1 axis module, Z1 axis module and Z2 axis module are all located Y axis module upper.
[0006] Preferably, the Z2 axis module includes a Z2 axis sliding seat, a Z2 axis motor is fixedly installed on the upper end of the Z2 axis sliding seat, a Z2 axis sliding block is connected to the Z2 axis motor through a lead screw transmission, the Z2 axis sliding block and the Z2 axis sliding seat are connected by sliding, an adapter slide rail is fixedly installed on the front end of the Z2 axis sliding block, a sliding adjustment block is slidably connected to the front part of the adapter slide rail, a fastening nut is threadedly connected to the left end of the sliding adjustment block, a camera clamping piece is fixedly connected to the lower end of the sliding adjustment block, and an industrial camera is detachably installed on the camera clamping piece.
[0007] Preferably, the X-axis module comprises an X-axis sliding seat and a drag chain, the right end of the X-axis sliding seat is fixedly installed with an X-axis motor through a motor base, the X-axis motor is loaded with the drag chain and is connected with an X-axis sliding block through a lead screw transmission, the X-axis sliding block and the X-axis sliding seat are in sliding connection, the X-axis sliding seat and the electric control cabinet are fixedly installed together, and the left part and the right part of the X-axis sliding seat are provided with inductors.
[0008] Preferably, the Z1-axis module comprises a Z1-axis sliding seat, the upper end of the Z1-axis sliding seat is fixedly installed with a Z1-axis motor, the Z1-axis motor is connected with a Z1-axis sliding block through a lead screw transmission, the Z1-axis sliding block and the Z1-axis sliding seat are in sliding connection, the front end of the Z1-axis sliding block is fixedly connected with a connecting frame, the front part of the connecting frame is fixedly installed with a clamp control motor, the output end of the clamp control motor penetrates through the connecting frame and is fixedly connected with an electromagnetic controller, and the output end of the electromagnetic controller is provided with a gripper.
[0009] Preferably, the Y-axis module comprises a Y-axis sliding seat, the rear end of the Y-axis sliding seat is fixedly installed with a Y-axis motor, the Y-axis motor is connected with a Y-axis sliding block through a lead screw transmission, the Y-axis sliding block and the Y-axis sliding seat are in sliding connection, and the upper end of the Y-axis sliding block is fixedly installed with a placing plate.
[0010] Preferably, the upper end of the base is provided with a sliding groove, the Y-axis sliding block is located in the sliding groove and the placing plate is located above the base, and the Y-axis sliding seat is located in the base.
[0011] Preferably, the Z2-axis sliding seat and the X-axis sliding block are fixedly installed together, and the fastening nut abuts against the adapter slide rail to fix the sliding adjusting block.
[0012] Preferably, the Z1-axis sliding seat and the X-axis sliding block are fixedly installed together, and the Z1-axis module and the Z2-axis module are not in contact.
[0013] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0014] 1、In the utility model, through setting up X axis module, Z1 axis module, Z2 axis module and Y axis module multi -axis cooperation, through X axis module control Z1 axis module and Z2 axis module left and right movement, satisfy different track detection requirement, and the X-axis sliding seat is provided with an inductor, so that the moving position is more accurate.
[0015] 2、In the utility model, the X-axis module, the Z1-axis module, the Z2-axis module and the Y-axis module are independently installed, which supports quick disassembly and maintenance, and reduces the debugging cost.
[0016] 3. The utility model discloses a switching slide rail is provided on Z2 axle module, and the sliding adjusting block moves on the switching slide rail and can be fixed through the fastening nut, so that the position flexibility of industrial camera is high, improves visual inspection effect. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is whole structure schematic diagram of the utility model of a kind of motion control combination vision equipment;
[0018] Figure 2 It is X axle module structure schematic diagram of the utility model of a kind of motion control combination vision equipment;
[0019] Figure 3 It is Z2 axle module structure schematic diagram of the utility model of a kind of motion control combination vision equipment;
[0020] Figure 4 It is Z1 axle module structure schematic diagram of the utility model of a kind of motion control combination vision equipment;
[0021] Figure 5 It is Y axle module structure schematic diagram of the utility model of a kind of motion control combination vision equipment.
[0022] In the drawing: 1, base;2, electric control cabinet;3, louvre;4, alarm;5, X axle module;6, Z1 axle module;7, Z2 axle module;8, Y axle module;9, inductor;10, switch control key;11, support foot;51, X axle motor;52, X axle slide base;53, X axle sliding block;54, drag chain;61, Z1 axle motor;62, Z1 axle slide base;63, Z1 axle sliding block;64, connecting frame;65, clamp control motor;66, gripper;67, electromagnetic controller;71, Z2 axle motor;72, Z2 axle slide base;73, Z2 axle sliding block;74, switching slide rail;75, sliding adjusting block;76, fastening nut;77, camera clamping piece;78, industrial camera;81, Y axle motor;82, Y axle slide base;83, Y axle sliding block;84, placement plate. DETAILED DESCRIPTION
[0023] To make the technical means, creation features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0024] In the description of the utility model, it needs to explain, the term "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and so on indicate the position relation or location relation is based on the position relation or location relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the utility model, it needs to explain, unless otherwise expressly provided and limited, the terms "installation", "provided with", "connection" and so on should be understood broadly, for example, "connection", can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0026] Please refer to Figures 1-5 The utility model provides a technical scheme:
[0027] A motion control combines visual equipment, including base 1, its characterized in that: base 1 rear end fixed mounting has electric control cabinet 2, electric control cabinet 2 left end upper portion and right end upper portion are equipped with the heat dissipation opening 3, electric control cabinet 2 upper end left part is provided with alarm 4, base 1 lower end four corners are all fixedly connected with support leg 11, base 1 front end is provided with a plurality of switch control keys 10, base 1 is provided with Y axis module 8, electric control cabinet 2 front end upper portion fixed mounting has X axis module 5, X axis module 5 front end left part fixed mounting has Z2 axis module 7, X axis module 5 front end right part fixed mounting has Z1 axis module 6, Z1 axis module 6 and Z2 axis module 7 are all located Y axis module 8 top.
[0028] Z2 axis module 7 includes Z2 axis sliding seat 72, Z2 axis sliding seat 72 upper end fixed mounting has Z2 axis motor 71, Z2 axis motor 71 is connected with Z2 axis sliding block 73 through screw rod transmission, Z2 axis sliding block 73 and Z2 axis sliding seat 72 are slidably connected, Z2 axis sliding block 73 front end fixed mounting has adapter slide rail 74, adapter slide rail 74 front sliding connection has sliding adjustment block 75, sliding adjustment block 75 left end is screwed with fastening nut 76, sliding adjustment block 75 lower end fixedly connected with camera clamping piece 77, camera clamping piece 77 is detachably installed with industrial camera 78;Z2 axis sliding seat 72 and X axis sliding block 53 are fixedly installed together, fastening nut 76 and adapter slide rail 74 abut and fix sliding adjustment block 75.
[0029] By adopting the above scheme, the industrial camera 78 installed on the camera clamp 77 supports a face array camera, a line array camera or a 3D depth camera, and is connected with the industrial computer through a gigabit network port or a USB3.0. The Z2-axis motor 71 moves the Z2-axis sliding block 73 up and down on the Z2-axis sliding seat 72 through a screw rod, so as to realize height adjustment of the industrial camera 78. The sliding adjustment block 75 moves forward and backward on the adapter sliding rail 74 and is fixed through the fastening nut 76, so as to realize forward and backward position adjustment of the industrial camera 78, and improve flexibility.
[0030] The X-axis module 5 comprises an X-axis sliding seat 52 and a drag chain 54. The X-axis motor 51 is fixedly installed on the right end of the X-axis sliding seat 52 through a motor base. The X-axis motor 51 is mounted on the drag chain 54 and is connected with the X-axis sliding block 53 through a screw rod transmission. The X-axis sliding block 53 is in sliding connection with the X-axis sliding seat 52. The X-axis sliding seat 52 and the electric control cabinet 2 are fixedly installed together. The X-axis sliding seat 52 is provided with the inductor 9 on the left and right parts. The Z1-axis module 6 comprises a Z1-axis sliding seat 62. The Z1-axis motor 61 is fixedly installed on the upper end of the Z1-axis sliding seat 62. The Z1-axis motor 61 is connected with the Z1-axis sliding block 63 through a screw rod transmission. The Z1-axis sliding block 63 is in sliding connection with the Z1-axis sliding seat 62. The Z1-axis sliding block 63 is fixedly connected with the connecting frame 64 on the front end. The clamp control motor 65 is fixedly installed on the front part of the connecting frame 64. The output end of the clamp control motor 65 penetrates through the connecting frame 64 and is fixedly connected with the electromagnetic controller 67. The output end of the electromagnetic controller 67 is provided with the gripper 66. The Y-axis module 8 comprises a Y-axis sliding seat 82. The Y-axis motor 81 is fixedly installed on the rear end of the Y-axis sliding seat 82. The Y-axis motor 81 is connected with the Y-axis sliding block 83 through a screw rod transmission. The Y-axis sliding block 83 is in sliding connection with the Y-axis sliding seat 82. The Y-axis sliding block 83 is fixedly installed with the placing plate 84 on the upper end. The bottom seat 1 is provided with a sliding groove. The Y-axis sliding block 83 is located in the sliding groove and the placing plate 84 is located above the bottom seat 1. The Y-axis sliding seat 82 is located in the bottom seat 1. The Z1-axis sliding seat 62 and the X-axis sliding block 53 are fixedly installed together. The Z1-axis module 6 and the Z2-axis module 7 are not in contact.
[0031] It should be noted that the utility model is a kind of motion control combination vision equipment, in use process, first, workpiece is placed on placing plate 84, Y-axis motor 81 drives screw transmission Y-axis slider 83 to move on Y-axis sliding seat 82, workpiece is driven to the below Z2 axis module 7, X-axis motor 51 is controlled to move X-axis slider 53, adjust so that workpiece is in the field of view center of industrial camera 78, again through Z2 axis motor 71 control Z2 axis slider 73 moves up and down, make industrial camera 78 move up and down to the best focusing position to realize the visual detection processing of workpiece, in through the X-axis motor 51 of X-axis module 5 control X-axis slider 53 left and right movement drives the gripper 66 on Z1 axis module 6 to be directly above workpiece, after Z1 axis motor 61 control Z1 axis slider 63 moves to the appropriate position downwards, utilize electromagnetic controller 67 control gripper 66 to workpiece is grabbed, and clamp control motor 65 drives electromagnetic controller 67 rotates, to realize the sorting function of workpiece, by multi-axis linkage control, mutually cooperate and use, visual detection supports 2D / 3D camera quick switching, adapts to different workpiece detection demand, motion controller and vision system are synchronous, improve industrial automation detection and sorting efficiency, applicable to 3C electronic, semiconductor, automobile manufacturing etc. High-precision detection scene of field.
[0032] The basic principles and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A motion control combined vision apparatus comprising a base (1), characterized in that: The rear end of the base (1) is fixedly installed with an electric control cabinet (2), the left end upper portion and the right end upper portion of the electric control cabinet (2) are both provided with a heat dissipation opening (3), the left portion of the upper end of the electric control cabinet (2) is provided with an alarm (4), the lower end of the base (1) is fixedly connected with supporting legs (11) at four corners, the front end of the base (1) is provided with a plurality of switch control keys (10), the base (1) is provided with a Y-axis module (8) inside, the front end upper portion of the electric control cabinet (2) is fixedly installed with an X-axis module (5), the front end left portion of the X-axis module (5) is fixedly installed with a Z2-axis module (7), the front end right portion of the X-axis module (5) is fixedly installed with a Z1-axis module (6), the Z1-axis module (6) and the Z2-axis module (7) are both located above the Y-axis module (8); The Z2-axis module (7) comprises a Z2-axis sliding seat (72), the upper end of the Z2-axis sliding seat (72) is fixedly installed with a Z2-axis motor (71), the Z2-axis motor (71) is connected with a Z2-axis sliding block (73) through a lead screw transmission, the Z2-axis sliding block (73) and the Z2-axis sliding seat (72) are connected in sliding mode, the front end of the Z2-axis sliding block (73) is fixedly installed with an adapter sliding rail (74), the front portion of the adapter sliding rail (74) is connected in sliding mode with a sliding adjusting block (75), the left end of the sliding adjusting block (75) is threadedly connected with a fastening nut (76), the lower end of the sliding adjusting block (75) is fixedly connected with a camera clamping piece (77), the camera clamping piece (77) is detachably installed with an industrial camera (78).
2. The motion control combined vision apparatus according to claim 1, wherein: The X-axis module (5) comprises an X-axis sliding seat (52) and a drag chain (54), the right end of the X-axis sliding seat (52) is fixedly installed with an X-axis motor (51) through a motor base, the X-axis motor (51) is loaded with the drag chain (54) and is connected with an X-axis sliding block (53) through a lead screw transmission, the X-axis sliding block (53) and the X-axis sliding seat (52) are connected in sliding mode, the X-axis sliding seat (52) is fixedly installed together with the electric control cabinet (2), the left portion and the right portion of the X-axis sliding seat (52) are both provided with an inductor (9).
3. The motion control combined vision apparatus according to claim 1, wherein: The Z1-axis module (6) comprises a Z1-axis sliding seat (62), the upper end of the Z1-axis sliding seat (62) is fixedly installed with a Z1-axis motor (61), the Z1-axis motor (61) is connected with a Z1-axis sliding block (63) through a lead screw transmission, the Z1-axis sliding block (63) and the Z1-axis sliding seat (62) are connected in sliding mode, the front end of the Z1-axis sliding block (63) is fixedly connected with a connecting frame (64), the front portion of the connecting frame (64) is fixedly installed with a clamp control motor (65), the output end of the clamp control motor (65) penetrates through the connecting frame (64) and is fixedly connected with an electromagnetic controller (67), the output end of the electromagnetic controller (67) is provided with a gripper (66).
4. The motion control combined vision apparatus according to claim 1, wherein, The Y-axis module (8) comprises a Y-axis sliding base (82), the rear end of the Y-axis sliding base (82) is fixedly installed with a Y-axis motor (81), the Y-axis motor (81) is connected with a Y-axis sliding block (83) through a screw rod transmission, the Y-axis sliding block (83) is slidably connected with the Y-axis sliding base (82), and the upper end of the Y-axis sliding block (83) is fixedly installed with a placing plate (84).
5. A motion control combined vision apparatus according to claim 4, wherein, The bottom base (1) is provided with a sliding groove in the upper end, the Y-axis sliding block (83) is located in the sliding groove, and the placing plate (84) is located above the bottom base (1), and the Y-axis sliding base (82) is located in the bottom base (1).
6. The motion control combined vision apparatus according to claim 1, wherein, The Z2-axis sliding base (72) and the X-axis sliding block (53) are fixedly installed together, the fastening nut (76) is in abutment with the adapter sliding rail (74) to fix the sliding adjusting block (75).
7. The motion control combined vision apparatus according to claim 3, wherein, The Z1-axis sliding base (62) and the X-axis sliding block (53) are fixedly installed together, and the Z1-axis module (6) and the Z2-axis module (7) are not in contact.