Engineering concrete structure plastering mortar bonding strength detection device

By designing a detection device that includes an electric actuator and a sensor, the problems of high equipment requirements and environmental noise impact in the detection of plaster mortar bonding strength are solved, achieving simple and accurate detection results and flexible field applications.

CN224066499UActive Publication Date: 2026-03-31GUANGDONG BAIDA TESTING TECH SERVICE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing technologies for testing the bonding strength of plaster mortar have problems such as high equipment requirements, susceptibility to environmental noise, and limited applicability.

Method used

A detection device was designed, comprising an electric push rod, an adapter, a rotating seat, a rotating shaft, and a loading disk. The loading process is achieved by pulling the piston rod of the electric push rod, and pressure and displacement sensors are used to monitor in real time, displaying the maximum stroke or pressure value of the loading disk to determine the bonding strength.

Benefits of technology

It enables simple and accurate bonding strength testing, reduces the impact of external environmental noise, is suitable for different construction sites, and is compact and portable, applicable to a variety of mortar materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an engineering concrete structure plastering mortar bonding strength detection device, which belongs to the technical field of building inspection and comprises a base, a machine body is arranged at the top of the base, stand columns are fixedly connected to two ends of the bottom of the machine body, and an electric push rod is fixedly mounted at the top end of the machine body. The beneficial effects of the utility model lie in that the piston rod of the electric push rod is pulled to drive the adapter, the rotating seat and the rotating shaft to move upwards so as to realize the loading process, and when the loading disc reaches the preset maximum stroke or pressure value, the loading is stopped, and the drawing value of the electric push rod can be displayed on the screen. According to the device, the operation is simple and convenient, the test can be completed without complex preparatory work, the device is not easily influenced by external environment noise, and the device is small in size, convenient to carry and capable of being flexibly used in different construction sites.
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Description

Technical Field

[0001] This utility model relates to the field of building inspection technology, and in particular to a device for testing the bonding strength of plaster mortar in concrete structures for engineering applications. Background Technology

[0002] Plastering mortar, applied to the surface of a building, not only provides a smooth surface but also protects the walls and improves the building's durability. Common quality problems with plastering mortar include cracking, hollowing, and peeling. These issues are not only related to the mortar's low water retention but are also primarily due to its low bonding strength. Therefore, testing the bonding strength of plastering mortar is a very important task.

[0003] Currently, there are two methods for assessing the bonding strength of plastering mortar: ultrasonic testing and penetrant testing. The ultrasonic testing method uses changes in the propagation speed of ultrasonic waves to determine the bonding condition between the mortar and the substrate. Its advantage is that it is a non-contact test that does not damage the sample. However, its disadvantage is that it requires sophisticated equipment and is easily affected by environmental noise, leading to unstable test results. The penetrant method involves injecting liquid or gas into the gap between the mortar and the substrate, and then assessing the bonding strength by changing the pressure. Its advantage is that it allows for continuous monitoring, but its disadvantage is that it has a limited scope of application and is not suitable for all types of mortar materials. Utility Model Content

[0004] In view of the above-mentioned problems in the prior art, the main purpose of this utility model is to provide a device for testing the bonding strength of plaster mortar in concrete structures for engineering.

[0005] The technical solution of this utility model is as follows: a testing device for the bonding strength of plastering mortar in concrete structures for engineering use, including a base, an organism on the top of the base, columns fixedly connected to both ends of the bottom of the organism, an electric push rod fixedly installed at the top of the organism, an adapter provided at the piston rod of the electric push rod, a rotating seat rotatably connected to the end of the adapter away from the electric push rod, a rotating shaft fixedly installed at the end of the rotating seat away from the adapter, a loading disk rotatably installed at the bottom end of the rotating shaft, and a monitoring component provided inside the loading disk.

[0006] By adopting the above technical solution, the piston rod of the electric push rod can drive the adapter, rotating seat and rotating shaft to move upward to realize the loading process. When the loading plate reaches the preset maximum stroke or pressure value, the loading stops, and the pull-out value of the electric push rod can be displayed on the screen, thereby obtaining the bonding strength of the plaster mortar test block.

[0007] In a preferred embodiment, the monitoring component includes a displacement sensor fixedly installed on the inner wall of the loading disk, a pressure sensor fixedly installed on the inner wall of the loading disk and on one side of the displacement sensor, and a controller fixedly installed on the outer side of the machine body.

[0008] By adopting the above technical solution, and through the combined use of pressure sensors and displacement sensors, the position and pressure of the loading disk can be monitored in real time.

[0009] In a preferred embodiment, the bottom end of the piston rod of the electric push rod is provided with a connector, and the piston rod of the electric push rod is connected to the adapter through the connector.

[0010] By adopting the above technical solution, the piston rod of the electric push rod can be connected to the adapter through the use of the connector, so that the adapter, rotating seat, rotating shaft and loading plate can be disassembled from the detection device.

[0011] In a preferred embodiment, a plastering mortar test block is placed on the top of the base, and an adhesive plate is bonded to the top of the plastering mortar test block. The adhesive plate is threadedly connected to the loading plate.

[0012] By adopting the above technical solution, epoxy resin can be used to bond the plaster mortar test block to the bonding pad.

[0013] In a preferred embodiment, a screen is fixedly installed on the top of the machine body, and a fixing ring is fixedly connected inside the machine body and around the electric push rod.

[0014] By adopting the above technical solution and using the fixing ring, the pull-out angle of the connector and the plaster mortar test block can be limited, thereby improving the detection accuracy of the bonding strength of the plaster mortar test block.

[0015] In a preferred embodiment, each of the columns is fixedly connected to a base on the side away from the machine body, and each base abuts against the base.

[0016] By adopting the above technical solution, the base can be used to support the entire device and maintain its stability.

[0017] In a preferred embodiment, handles are fixedly connected to both sides of the body, and the connector is fitted against the inner wall of the fixing ring.

[0018] By adopting the above technical solution and using a handle, the testing device can be carried by staff.

[0019] In a preferred embodiment, the screen, electric actuator, displacement sensor, and pressure sensor are all electrically connected to the controller.

[0020] By adopting the above technical solution, the controller can control the screen, electric actuator, displacement sensor and pressure sensor to start and stop.

[0021] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0022] 1. In this utility model, when testing the bonding strength of plaster mortar test blocks, the loading plate can be connected to the bonding plate on the plaster mortar test block. Then, the electric push rod is started. Through the pull of the piston rod of the electric push rod, the adapter, rotating seat and rotating shaft can be moved upward to realize the loading process. When the loading plate reaches the preset maximum stroke or pressure value, the loading stops. The pull-out value of the electric push rod can be displayed on the screen, thereby obtaining the bonding strength of the plaster mortar test block. This device is simple and convenient to operate, and the test can be completed without complicated preparation work. It is not easily affected by external environmental noise. Moreover, the device is small in size, easy to carry, and can be used flexibly in different construction sites without site restrictions.

[0023] 2. In this utility model, by using a connector, the piston rod of the electric push rod can be connected to the adapter, so that the adapter, rotating seat, rotating shaft and loading plate can be disassembled from the detection device for easy replacement and maintenance. Attached Figure Description

[0024] Figure 1 This utility model provides an overall perspective view of a device for testing the bonding strength of plaster mortar in concrete structures for engineering applications;

[0025] Figure 2 This utility model provides a rear view of a device for testing the bonding strength of plaster mortar in concrete structures for engineering applications;

[0026] Figure 3 This utility model provides a bottom view of a device for testing the bonding strength of plaster mortar in concrete structures for engineering applications;

[0027] Figure 4 This utility model provides a partial exploded view of a device for testing the bonding strength of plaster mortar in concrete structures for engineering applications.

[0028] Legend: 1. Base; 2. Body; 3. Column; 4. Base; 5. Handle; 6. Screen; 7. Electric push rod; 8. Controller; 9. Plaster mortar test block; 10. Adhesive plate; 11. Loading plate; 12. Displacement sensor; 13. Pressure sensor; 14. Connector; 15. Adapter; 16. Rotating seat; 17. Shaft. Detailed Implementation

[0029] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0030] Reference Figure 1-4 A device for testing the bonding strength of plaster mortar in concrete structures for engineering applications includes a base 1, a body 2 mounted on top of the base 1, columns 3 fixedly connected to both ends of the bottom of the body 2, an electric push rod 7 fixedly mounted on the top of the body 2, an adapter 15 mounted on the piston rod of the electric push rod 7, a rotating seat 16 rotatably connected to the end of the adapter 15 away from the electric push rod 7, a rotating shaft 17 fixedly mounted to the end of the rotating seat 16 away from the adapter 15, and a loading disk 11 rotatably mounted on the bottom end of the rotating shaft 17. A monitoring component is installed inside the loading disk 11. When testing the bonding strength of plaster mortar specimens 9, the loading disk 11 can be connected to the bonding disk 1 on the plaster mortar specimens 9. Connect 0, then start the electric push rod 7. The piston rod of the electric push rod 7 pulls the adapter 15, rotating seat 16 and rotating shaft 17 upward to realize the loading process. When the loading plate 11 reaches the preset maximum stroke or pressure value, the loading stops. The pull-out value of the electric push rod 7 can be displayed on the screen 6, so as to obtain the bonding strength of the plaster mortar test block 9. The operation of this device is simple and convenient, and the test can be completed without complicated preparation. It is not easily affected by external environmental noise. The device is small in size and easy to carry. It can be used flexibly in different construction sites without site restrictions. It is also suitable for all types of mortar materials.

[0031] Specifically, the monitoring components include a displacement sensor 12 fixedly installed on the inner wall of the loading disk 11, and a pressure sensor 13 fixedly installed on the inner wall of the loading disk 11, located to one side of the displacement sensor 12. Through the combined use of the pressure sensor 13 and the displacement sensor 12, the position and pressure of the loading disk 11 can be monitored in real time. A controller 8 is fixedly installed on the outer side of the machine body 2. A connector 14 is provided at the bottom end of the piston rod of the electric push rod 7. Through the use of the connector 14, the piston rod of the electric push rod 7 can be connected to the adapter 15. The base 1 is connected to the adapter 15, rotating seat 16, rotating shaft 17 and loading disk 11 so that they can be disassembled from the testing device for easy replacement and maintenance. The piston rod of the electric push rod 7 is connected to the adapter 15 through the connector 14. The top of the base 1 is placed on the plaster mortar test block 9, and the top of the plaster mortar test block 9 is bonded with the bonding disk 10. Epoxy resin can be used to bond the plaster mortar test block 9 to the bonding disk 10. The bonding disk 10 is threadedly connected to the loading disk 11 so that the operator can use the testing device.

[0032] Specifically, a screen 6 is fixedly installed on the top of the machine body 2. The screen 6 can be used to display test results and related parameters. A fixing ring is fixedly connected inside the machine body 2 and around the electric push rod 7. The fixing ring can limit the pull-out angle of the connector 14 and the plaster mortar test block 9 to improve the detection accuracy of the bonding strength of the plaster mortar test block 9. A base 4 is fixedly connected to the side of the column 3 away from the machine body 2. The base 4 abuts against the base 1. Handles 5 are fixedly connected to both sides of the machine body 2. The handles 5 are used to facilitate the carrying of the testing device by the staff. The connector 14 fits against the inner wall of the fixing ring.

[0033] Working principle: First, the loading plate 11 is connected to the bonding plate 10 on the plaster mortar test block 9. Then, epoxy resin is used to bond the plaster mortar test block 9 to the bonding plate 10. Subsequently, the operator can control the electric push rod 7 to start through the controller 8. The piston rod of the electric push rod 7 can drive the adapter 15, rotating seat 16 and rotating shaft 17 to move upward to realize the loading process. With the cooperation of the pressure sensor 13 and the displacement sensor 12, the position and pressure of the loading plate 11 can be monitored in real time. When the preset maximum stroke or pressure value is reached, the loading stops, and the pull-out value of the electric push rod 7 can be displayed on the screen 6, thereby obtaining the bonding strength of the plaster mortar test block 9. The operation of this device is simple and convenient, and the test can be completed without complicated preparation work. It is not easily affected by external environmental noise. Furthermore, through the use of the connector 14, the piston rod of the electric push rod 7 can be connected to the adapter 15, so that the adapter 15, rotating seat 16, rotating shaft 17 and loading disk 11 can be disassembled from the testing device for easy replacement and maintenance.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0035] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A device for detecting the adhesive strength of a concrete structure finishing mortar for engineering, comprising a base (1), characterized in that: The top of the base (1) is provided with the organism (2), both ends of the bottom of the organism (2) are fixedly connected with the stand (3), the top end of the organism (2) is fixedly installed with the electric push rod (7), the piston rod of the electric push rod (7) is provided with the adapter (15), one end of the adapter (15) away from the electric push rod (7) is rotatably connected with the rotating seat (16), one end of the rotating seat (16) away from the adapter (15) is fixedly installed with the rotating shaft (17), the bottom end of the rotating shaft (17) is rotatably installed with the loading disc (11), the inside of the loading disc (11) is provided with the monitoring assembly.

2. The device for detecting the bonding strength of a concrete structure finishing mortar for engineering according to claim 1, characterized in that: The monitoring assembly includes the displacement sensor (12) fixedly installed on the inner wall of the loading disc (11), the pressure sensor (13) is fixedly installed on the inner wall of the loading disc (11) and located on one side of the displacement sensor (12), the outside of the organism (2) is fixedly installed with the controller (8).

3. The device for detecting the bonding strength of a concrete structure finishing mortar for engineering according to claim 2, characterized in that: The bottom end of the piston rod of the electric push rod (7) is provided with the connector (14), and the piston rod of the electric push rod (7) and the adapter (15) are connected through the connector (14).

4. The device for detecting the bonding strength of a concrete structure finishing mortar for engineering according to claim 1, characterized in that: The top of the base (1) is placed with the plastering mortar test block (9), the top of the plastering mortar test block (9) is bonded with the bonding disc (10), and the bonding disc (10) is screwedly connected with the loading disc (11).

5. The device for detecting the bonding strength of a concrete structure finishing mortar for engineering according to claim 3, characterized in that: The top of the organism (2) is fixedly installed with the screen (6), and the inside of the organism (2) and located on the periphery of the electric push rod (7) is fixedly connected with the fixed ring.

6. The device for detecting the bonding strength of a concrete structure finishing mortar for engineering according to claim 1, characterized in that: The side of the stand (3) away from the organism (2) is fixedly connected with the base (4), and the base (4) is in abutment with the base (1).

7. The device for detecting the bonding strength of a concrete structure finishing mortar for engineering according to claim 3, characterized in that: Both sides of the organism (2) are fixedly connected with the handle (5), and the connector (14) is attached to the inner wall of the fixed ring.

8. The device for detecting the bonding strength of a concrete structure finishing mortar for engineering according to claim 5, characterized in that: The screen (6), the electric push rod (7), the displacement sensor (12) and the pressure sensor (13) are electrically connected with the controller (8).