Soaking device for grain raw material processing

Abstract

The utility model provides a soaking device for grain raw material processing, which comprises a bin body, a partition plate is arranged in the bin body, the bin body is divided into a primary soaking cavity and a deep soaking cavity by the partition plate, and a multi-stage filtering mechanism and a drainage mechanism are arranged on the bin body corresponding to the primary soaking cavity. A stirring mechanism and a discharging mechanism are arranged at the positions, corresponding to the deep soaking cavity, of the bin body; the multi-stage filtering mechanism comprises at least two lifting parts arranged at intervals in the vertical direction, each lifting part is vertically installed on the bin body in a sliding mode, every two adjacent lifting parts are connected through a connecting part, and each lifting part is provided with a detachable filtering part. And the lifting piece is obliquely arranged. The soaking device for processing the grain raw materials has the advantages of being simple in structure and easy to operate and use, can be suitable for cleaning, soaking, screening and grading the grain raw materials, and is beneficial to improving the processing efficiency of the grain raw materials.

Description

Technical Field

[0001] This utility model belongs to the technical field of soaking equipment, and in particular relates to a soaking device for processing grain raw materials. Background Technology

[0002] Grain raw materials require multiple pretreatment processes before processing, including screening, washing, and soaking. However, traditional equipment typically distributes these functions across independent units, resulting in complex structures and inconvenient operation and maintenance. For example, screening and washing are usually performed in different devices, and screening and grading operations require additional screening equipment, leading to lengthy production lines, increased energy consumption, and difficulty in meeting the demands of modern continuous production. Furthermore, the filtration mechanisms in existing washing and soaking devices often use fixed filter screens, which are prone to clogging by impurities after prolonged use, making cleaning inconvenient and hindering the improvement of grain raw material soaking efficiency. Utility Model Content

[0003] In view of this, the present invention aims to provide a soaking device for processing grain raw materials, so as to solve the problems of the existing grain raw material soaking devices having a single function and the inconvenience of cleaning the filtration mechanism.

[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:

[0005] A soaking device for processing grain raw materials includes a chamber body with a partition dividing the chamber body into a primary soaking chamber and a deep soaking chamber. A multi-stage filtration mechanism and a drainage mechanism are provided on the chamber body corresponding to the primary soaking chamber, and an agitation mechanism and a discharge mechanism are provided on the chamber body corresponding to the deep soaking chamber. The multi-stage filtration mechanism includes lifting components, with at least two lifting components spaced apart vertically. Each lifting component is vertically slidably mounted on the chamber body, and adjacent lifting components are connected by a connector. Each lifting component has a detachable filter element. The lifting components are inclined, and a hoisting component is provided in the middle of the lifting component. The connector and the hoisting component are detachably connected.

[0006] Furthermore, guide grooves are provided on both the left and right sides of the lifting component, and guide components that slide in cooperation with the guide grooves are provided on the chamber body.

[0007] Furthermore, the lifting component is provided with an assembly groove for assembling the filter element, and a through hole is provided on the lifting component at the position corresponding to the assembly groove, the through hole being connected to the assembly groove.

[0008] Furthermore, the filter element has a insertion groove in the middle that cooperates with the hoisting component, and the lifting component has a sealing part for sealing the insertion groove at a position corresponding to the lower part of the filter element.

[0009] Furthermore, a clamping component is provided on the lifting component at a position corresponding to the position above the filter component. One end of the clamping component is detachably installed on the sealing part, and the other end is detachably installed on the hoisting component.

[0010] Furthermore, the sealing part is provided with a positioning post for installing the clamping component. One end of the clamping component is provided with an installation hole that cooperates with the lifting component, and the other end is provided with a positioning hole that cooperates with the positioning post. Both the lifting component and the positioning post are provided with locking nuts for positioning the clamping component.

[0011] Furthermore, two lifting components are provided at intervals, with the upper lifting component having one end angled downwards facing the partition, and the lower lifting component having one end angled downwards facing the outside of the compartment.

[0012] Compared with the prior art, the soaking device for grain raw material processing described in this utility model has the following advantages:

[0013] This invention discloses a soaking device for grain processing, which has the advantages of simple structure, easy operation and use. It is suitable for washing, soaking and screening grain raw materials, and helps to improve the processing efficiency of grain raw materials. By setting a plug-in groove on the filter element, the operator can easily pull out the filter element at an upward angle to replace or further clean it, making operation more convenient. At the same time, by using the plug-in groove in conjunction with the lifting component, the stability of the filter element on the lifting component is further improved, ensuring that the filter element can continuously and stably perform its filtering or screening and grading function. Attached Figure Description

[0014] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:

[0015] Figure 1 This is an exploded view of the lifting component in a soaking device for processing grain raw materials, as described in an embodiment of this utility model.

[0016] Figure 2 This is a schematic diagram of the structure of a soaking device for processing grain raw materials according to an embodiment of the present invention, in which three lifting components are arranged at intervals.

[0017] Figure 3 This is a schematic diagram of the structure of a soaking device for processing grain raw materials according to an embodiment of the present invention, in which two lifting components are arranged at intervals.

[0018] Explanation of reference numerals in the attached figures:

[0019] 1. Chamber body; 2. Partition; 3. Primary soaking chamber; 4. Deep soaking chamber; 5. Drainage mechanism; 6. Discharge mechanism; 7. Agitation mechanism; 8. Lifting component; 9. Filter component; 10. Lifting component; 11. Connecting component; 12. Clamping component; 13. Locking nut; 14. Guide component; 15. Guide groove; 16. Positioning post; 17. Sealing part; 18. Through hole; 19. Insertion groove; 20. Mounting hole; 21. Positioning hole. Detailed Implementation

[0020] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] A soaking device for processing grain raw materials, such as Figures 1 to 3As shown, the device includes a chamber 1, which contains a partition 2 that divides the chamber 1 into a primary soaking chamber 3 and a deep soaking chamber 4. A multi-stage filtration mechanism and a drainage mechanism 5 are provided on the chamber 1 corresponding to the primary soaking chamber 3, and an agitation mechanism 7 and a discharge mechanism 6 are provided on the chamber 1 corresponding to the deep soaking chamber 4. The multi-stage filtration mechanism includes lifting components 8, with at least two lifting components 8 spaced apart vertically. Each lifting component 8 is vertically slidably mounted on the chamber 1, and adjacent lifting components 8 are connected by a connector 11. Each lifting component 8 has a detachable filter element 9. The lifting components 8 are inclined, and a lifting component 10 is provided in the middle of the lifting component 8. The connector 11 and the lifting component 10 are detachably connected.

[0025] For example, the partition 2 is vertically fixed on the silo body 1. The drainage mechanism 5 and the material discharge mechanism 6 can both use existing pipes and be installed and fixed on the silo body 1. Control valves and other equipment can also be set according to actual needs. Those skilled in the art can set them according to actual needs to achieve drainage and material discharge of the silo body 1. This will not be elaborated here.

[0026] In practical applications, the agitation mechanism 7 can be an ultrasonic oscillator or a stirrer, and installed on the silo body 1 using conventional methods such as screws. Those skilled in the art can select and configure a suitable agitation mechanism 7 according to actual needs to agitate the grain raw materials and promote and improve the uniformity of water absorption. Furthermore, existing feeding equipment, hoisting equipment, heating equipment, water supply equipment, etc., can be installed on the silo body 1 as needed. Those skilled in the art can configure these according to actual needs, and details will not be elaborated here.

[0027] Preferably, lifting components 10 are fixed above and below the lifting component 8. The connecting component 11 can be made of steel wire rope or lifting rope, etc. The lifting component 10 can be provided with openings, and hooks or connecting rings that cooperate with the openings can be installed on the connecting component 11. Those skilled in the art can also select other suitable connecting components 11 and corresponding installation methods according to actual needs to achieve a detachable connection between the connecting component 11 and the lifting component 10, which will not be elaborated here.

[0028] In practical applications, three or more lifting components 8 can be installed at intervals. Taking three lifting components 8 at intervals as an example, the uppermost and middle lifting components 8 are positioned with their downward-sloping ends facing the partition 2, while the lowermost lifting component 8 is positioned with its downward-sloping end facing the outside of the silo 1. The through holes 18 of the filter elements 9 on the three lifting components 8 can gradually decrease in size from top to bottom, so that the uppermost filter element 9 can retain large grain particles, the middle filter element 9 can allow small grain particles to flow out, and the lowermost filter element 9 can allow impurities to flow out. In addition, to ensure that the filter elements 9 can screen the grain particles, external hoisting equipment can be used to shake the lifting components 8 up and down during the soaking and washing process.

[0029] When the material is poured onto the multi-stage filtration mechanism, it can not only separate the grain raw material from impurities, but also classify and screen the grain raw material. The screened grain raw material can be temporarily stored in the groove formed by the filter element 9 and the partition 2 until the operator uses the external hoisting equipment to hoist the lifting component 8, which moves the filter element 9. Then, the grain raw material on each filter element 9 can be pushed into the deep soaking chamber 4 one by one for soaking. The operation is very simple and helps to improve the soaking and processing efficiency of grain raw materials.

[0030] Preferably, guide grooves 15 are provided on both the left and right sides of the lifting component 8, and guide components 14 that slide in cooperation with the guide grooves 15 are provided on the chamber body 1. For example, four guide components 14 are evenly arranged around the lifting component 8, and each guide component 14 is fixed on the chamber body 1. By using the cooperation between the guide component 14 and the guide groove 15, the lifting component 8 can be lifted and lowered stably. During the process of the lifting component 8 driving the filter element 9 to rise, the grain raw materials or impurities on the filter element 9 can roll along the inclined filter element 9 under its own action. The grain raw materials can enter the deep soaking chamber 4 for deep soaking, while the impurities can roll out of the chamber body 1 for collection. Operators can also easily clean the filter element 9, reducing the cleaning difficulty of the filter element 9.

[0031] Preferably, the lifting member 8 is provided with an assembly groove for assembling the filter element 9, and a through hole 18 is provided on the lifting member 8 at a position corresponding to the assembly groove, the through hole 18 communicating with the assembly groove. By using the assembly groove to cooperate with the filter element 9, the stability of the filter element 9 on the lifting member 8 is improved. At the same time, by providing the through hole 18, it is convenient for impurities or grain raw materials filtered by the filter element 9 to fall through the lifting member 8.

[0032] Preferably, the filter element 9 has a insertion groove 19 in the middle that mates with the lifting component 10, and the lifting component 8 has a sealing part 17 at a position corresponding to the lower part of the filter element 9 for sealing the insertion groove 19. For example, the filter element 9 can be a filter screen, etc., and those skilled in the art can also select a suitable filter element 9 according to actual needs, which will not be elaborated here.

[0033] In practical applications, by providing the insertion slot 19 on the filter element 9, operators can easily pull out the filter element 9 at an upward angle to replace or further clean it, making operation more convenient. Simultaneously, by utilizing the insertion slot 19 in conjunction with the lifting component 10, the stability of the filter element 9 on the lifting component 8 is further improved, ensuring that the filter element 9 can continuously and stably perform its filtering or screening and grading function.

[0034] Preferably, a clamping member 12 is provided on the lifting member 8 at a position above the filter member 9. One end of the clamping member 12 is detachably mounted on the sealing part 17, and the other end is detachably mounted on the lifting member 10. Specifically, the sealing part 17 is provided with a positioning post 16 for mounting the clamping member 12. One end of the clamping member 12 is provided with a mounting hole 20 that mates with the lifting member 10, and the other end is provided with a positioning hole 21 that mates with the positioning post 16. Both the lifting member 10 and the positioning post 16 are provided with locking nuts 13 for positioning the clamping member 12. The positioning post 16 is fixed on the sealing part 17, and both the lifting member 10 and the positioning post 16 are provided with external threads that mate with the locking nuts 13.

[0035] In practical applications, operators can tighten the locking nuts 13 on the lifting component 10 and the positioning column 16 to press down the clamping component 12. This allows the clamping component 12 and the sealing part 17 to clamp and fix the filter element 9, ensuring that the filter element 9 remains stably mounted on the lifting component 8 and moves with it during use. Simultaneously, by using the clamping component 12 and the sealing part 17 to clamp the filter element 9, material leakage through the gap between the filter element 9 and the sealing part 17 is prevented, ensuring that all grain materials can pass through the filter element 9 for filtration and grading.

[0036] Preferably, two lifting components 8 are spaced apart. The upper lifting component 8 has its downward-sloping end facing the partition 2, while the lower lifting component 8 has its downward-sloping end facing the outside of the silo 1. In actual use, the filter element 9 on the upper lifting component 8 can be used to intercept grain raw materials, while impurities can be intercepted by the filter element 9 on the lower lifting component 8. When it is necessary to clean the filter element 9 or drive the grain raw materials into the deep soaking chamber 4, the operator can use external hoisting equipment to connect the hoisting component 10 on the uppermost lifting component 8, and then drive both lifting components 8 to rise. The grain raw materials on the upper lifting component 8 can pass over the partition 2 and enter the deep soaking chamber 4 under the push of the lifting component 8 and their own weight. Afterwards, as the lower lifting component 8 moves out of the silo 1, the operator can easily disassemble and replace the filter elements 9 on both lifting components 8.

[0037] This invention discloses a soaking device for grain processing, which has the advantages of simple structure, easy operation and use. It is suitable for washing, soaking and screening grain raw materials, and helps to improve the processing efficiency of grain raw materials. By setting a plug-in groove on the filter element, the operator can easily pull out the filter element at an upward angle to replace or further clean it, making operation more convenient. At the same time, by using the plug-in groove in conjunction with the lifting component, the stability of the filter element on the lifting component is further improved, ensuring that the filter element can continuously and stably perform its filtering or screening and grading function.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A soaking device for processing grain raw materials, characterized in that: The device includes a chamber (1), which is equipped with a partition (2) that divides the chamber (1) into a primary soaking chamber (3) and a deep soaking chamber (4). The chamber (1) is equipped with a multi-stage filtration mechanism and a drainage mechanism (5) corresponding to the primary soaking chamber (3), and the chamber (1) is equipped with an agitation mechanism (7) and a discharge mechanism (6) corresponding to the deep soaking chamber (4). The multi-stage filtration mechanism includes lifting components (8), which are arranged at least two at intervals along the vertical direction. Each lifting component (8) is vertically slidably installed on the chamber (1). Adjacent lifting components (8) are connected by a connector (11). Each lifting component (8) is equipped with a detachable filter element (9). The lifting components (8) are inclined and a hoisting component (10) is provided in the middle of the lifting component (8). The connector (11) and the hoisting component (10) are detachably connected.

2. The soaking device for processing grain raw materials according to claim 1, characterized in that: The lifting component (8) is provided with guide grooves (15) on both the left and right sides, and the chamber (1) is provided with guide components (14) that slide in cooperation with the guide grooves (15).

3. The soaking device for processing grain raw materials according to claim 1, characterized in that: The lifting component (8) is provided with an assembly groove for assembling the filter component (9), and a through hole (18) is provided on the lifting component (8) at the position corresponding to the assembly groove, and the through hole (18) is connected to the assembly groove.

4. A soaking apparatus for processing grain raw materials according to claim 1 or 3, characterized in that: The filter element (9) has a plug groove (19) in the middle that cooperates with the hoisting component (10), and the lifting component (8) has a sealing part (17) for sealing the plug groove (19) at the position corresponding to the bottom of the filter element (9).

5. A soaking device for processing grain raw materials according to claim 4, characterized in that: The lifting component (8) is provided with a clamping component (12) above the filter component (9). One end of the clamping component (12) is detachably installed on the sealing part (17), and the other end is detachably installed on the hoisting component (10).

6. A soaking apparatus for processing grain raw materials according to claim 5, characterized in that: The sealing part (17) is provided with a positioning post (16). One end of the clamping member (12) is provided with an installation hole (20) that cooperates with the lifting member (10), and the other end is provided with a positioning hole (21) that cooperates with the positioning post (16). Both the lifting member (10) and the positioning post (16) are provided with locking nuts (13) for positioning the clamping member (12).

7. The soaking device for processing grain raw materials according to claim 1, characterized in that: The lifting components (8) are arranged in two intervals. The upper lifting component (8) is set with its oblique downward end facing the partition (2), and the lower lifting component (8) is set with its oblique downward end facing the outside of the compartment (1).

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