Horizontal pressure type spray drying device

By introducing a filter disc, rotating rod, and scraper structure into the pressure spray dryer, combined with a dust collector and fan system, the problem of filter clogging was solved, ventilation and heat recovery efficiency were improved, and the stability and efficiency of the drying process were ensured.

CN224071171UActive Publication Date: 2026-04-03XIANDAI SPRAYER DESICCATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-26
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The air inlet filter of the current pressure spray dryer is inconvenient to clean and maintain, and impurities in the air are prone to accumulate and cause blockage, reducing ventilation efficiency.

Method used

The design incorporates a filter disc, rotating rod, and scraper structure, combined with a dust collector and fan system, to achieve automated impurity removal. Furthermore, the heat recovery efficiency of the air is improved through a temperature-conducting duct and a heater.

Benefits of technology

Effective cleaning of filter screen impurities improves the ventilation efficiency of the air intake system and enhances heat recovery and heating efficiency, ensuring the stability and efficiency of the drying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a horizontal pressure type spray drying device, which comprises a drying box, the drying device has the advantages that the filter screen disc, the rotating rod and the impurity scraping plates are arranged, the output end of the motor drives the rotating rod to rotate, the impurity scraping plates on the outer side are driven to rotate when the rotating rod rotates, and impurities on one side of the filter screen disc are scraped when the impurity scraping plates rotate; by arranging a filter screen disc, impurities on one side of the filter screen disc are cleaned, the ventilation efficiency of a filter screen is ensured, a dust remover, a second fan and an air inlet box are arranged, the dust remover filters air in the drying box, the second fan sucks in the air filtered by the dust remover, and the air in the drying box is filtered by the air inlet box. Air flow in the drying box enters the temperature guide air pipes through the air inlet box, air passing through the heat preservation box is heated through the temperature guide air pipes, and heat is recycled.
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Description

Technical Field

[0001] This utility model relates to the field of spray drying technology, specifically a horizontal pressure spray drying device. Background Technology

[0002] Pressure spray drying is a technology that uses a high-pressure pump to atomize liquid materials into tiny droplets, which then come into contact with hot air to achieve rapid drying. Its core principle is to use high pressure (typically 70-200 atmospheres) to propel the material through an atomizer, forming mist-like particles with a diameter of 10-200 micrometers. These particles undergo efficient heat exchange with hot air inside the drying tower, causing rapid evaporation of moisture and ultimately yielding a powdered or granular dried product. However, current pressure spray drying devices suffer from inconvenient cleaning and maintenance of the inlet air filter. Over long-term use, impurities in the air easily accumulate on the filter surface, causing blockages and significantly reducing the ventilation efficiency of the air intake system, making filter cleaning difficult. Utility Model Content

[0003] The purpose of this invention is to provide a horizontal pressure spray drying device to solve the problems mentioned in the background art, such as the inconvenience of cleaning and maintaining the air inlet filter of the current pressure spray drying device, the easy accumulation of impurities in the air on the filter surface and the blockage during long-term use, which will significantly reduce the ventilation efficiency of the air inlet system and make it inconvenient to clean the filter.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a horizontal pressure spray drying device, comprising:

[0005] Drying oven;

[0006] A dust collector is installed on top of the drying chamber, and an insulation box is fixedly connected to the top of the drying chamber. Multiple temperature-conducting air ducts are arranged at equal intervals inside the insulation box.

[0007] An air inlet box is located at the bottom of the insulation box. The bottom end of the temperature-conducting air duct is fixedly connected to the air inlet box. A second fan is installed at the bottom of the air inlet box. The input end of the second fan is connected to the dust collector through an air duct, and the output end of the second fan is connected to the air inlet box through an air duct.

[0008] A support frame is fixedly connected to one side of the drying chamber. The support frame is fixedly connected to the dust collector. A connecting air box is fixedly connected to the top of the support frame. A filter screen is fixedly connected inside the connecting air box.

[0009] A rotating rod is rotatably connected to one side of the filter screen. A scraper plate that cooperates with the filter screen is provided on the outer side of the rotating rod. A motor is installed on the side connected to the air box, and the output end of the motor is fixedly connected to the rotating rod.

[0010] The No. 1 fan is installed on the top of the support frame. The input end of the No. 1 fan is connected to the connecting air box through an air duct, and the output end of the No. 1 fan is connected to the insulation box through an air duct.

[0011] As a preferred embodiment of this utility model: a hot air box is fixedly connected to one side of the drying box, and multiple blowers are provided on one side of the hot air box. The blowers are fixedly connected to the drying box. Atomizing nozzles are provided inside the hot air box and the drying box. A liquid-passing pipe is fixedly connected to one end of the atomizing nozzle. A heater is installed on the top of the drying box. The heater is connected to the hot air box through an air duct. The heater is also connected to the insulation box through an air duct.

[0012] As a preferred embodiment of this utility model: a movable frame is slidably connected inside the drying oven, a scraper is fixedly connected to one side of the movable frame, a support platform is provided inside the drying oven, a discharge cylinder that cooperates with the support platform is provided inside the drying oven, a linear module is installed on one side of the drying oven, and the movable slide of the linear module is connected to the movable frame.

[0013] As a preferred embodiment of this utility model: the top of the insulation box is fixedly connected to an air outlet box, the top end of the temperature-conducting air duct is connected to the air outlet box, and the top of the air outlet box is fixedly connected to an exhaust pipe.

[0014] As a preferred embodiment of this utility model: an air inlet pipe is symmetrically fixedly connected to one side of the connecting air box, and a collection box that cooperates with the filter screen is installed inside the connecting air box and the support frame by bolts.

[0015] As a preferred embodiment of this utility model: one side of the drying chamber is connected to a material door via a hinge, and a valve is provided on the discharge cylinder.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, by setting up a filter screen, a rotating rod, and a scraper, realizes that the output end of the motor drives the rotating rod to rotate, and when the rotating rod rotates, it drives the outer scraper to rotate. When the scraper rotates, it scrapes away impurities on one side of the filter screen, cleaning the impurities on one side of the filter screen and ensuring the ventilation efficiency of the filter screen. By setting up a dust collector, a second fan, and an air inlet box, the dust collector filters the air in the drying chamber, and the second fan draws in the air filtered by the dust collector. The airflow in the drying chamber is then introduced into each temperature-conducting air duct through the air inlet box, and the airflow passing through the temperature-conducting air duct heats the air passing into the insulation box, thus recovering the heat. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3 This utility model Figure 1 Enlarged view of section B in the middle.

[0020] In the diagram: 1. Drying oven; 2. Support platform; 3. Discharge cylinder; 4. Material gate; 5. Dust collector; 6. Insulation box; 7. Air outlet box; 8. Exhaust duct; 9. Temperature-conducting air duct; 10. Air inlet box; 11. Second fan; 12. Heater; 13. Atomizing nozzle; 14. Liquid passage pipe; 15. Hot air box; 16. Air blower; 17. Linear module; 18. Moving frame; 19. Scraper; 20. Connecting air box; 21. Filter screen; 22. Rotating rod; 23. Scraper; 24. Motor; 25. Air inlet pipe; 26. First fan; 27. Collection box; 28. Support frame. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 3This utility model provides a technical solution: a horizontal pressure spray drying device, comprising: a drying chamber 1; a dust collector 5 installed on the top of the drying chamber 1, an insulation box 6 fixedly connected to the top of the drying chamber 1, and multiple temperature-conducting air ducts 9 fixedly connected at equal intervals inside the insulation box 6; an air inlet box 10 fixedly connected to the bottom of the insulation box 6, the bottom end of the temperature-conducting air ducts 9 fixedly connected to the air inlet box 10, a second fan 11 installed at the bottom of the air inlet box 10, the input end of the second fan 11 connected to the dust collector 5 through an air duct, and the output end of the second fan 11 connected to the air inlet box 10 through an air duct; a support frame 28 fixedly connected to one side of the drying chamber 1, the support frame 28 fixedly connected to the dust collector 5, and the top of the support frame 28... A connecting air box 20 is fixedly connected, and a filter screen 21 is fixedly connected inside the connecting air box 20. A rotating rod 22 is rotatably connected to one side of the filter screen 21, and a scraper 23 that cooperates with the filter screen 21 is fixedly connected to the outside of the rotating rod 22. A motor 24 is installed on one side of the connecting air box 20, and the output end of the motor 24 is fixedly connected to the rotating rod 22. A first fan 26 is bolted to the top of the support frame 28. The input end of the first fan 26 is connected to the connecting air box 20 through a duct, and the output end of the first fan 26 is connected to the insulation box 6 through a duct. The first fan 26 performs air extraction through the connecting air box 20 and filters impurities through the filter screen 21 inside the connecting air box 20.

[0023] A hot air box 15 is fixedly connected to one side of the drying chamber 1. Multiple blowers 16 are provided on one side of the hot air box 15 and are fixedly connected to the drying chamber 1. Atomizing nozzles 13 are provided inside the hot air box 15 and the drying chamber 1. A liquid pipe 14 is fixedly connected to one end of the atomizing nozzle 13. A heater 12 is installed on the top of the drying chamber 1. The heater 12 is connected to the hot air box 15 through a duct and to the insulation box 6 through a duct. The heater 12 heats the air entering the hot air box 15.

[0024] The drying chamber 1 has a sliding frame 18 inside, and a scraper 19 is fixedly connected to one side of the sliding frame 18. The drying chamber 1 has a support platform 2 inside, and a discharge cylinder 3 that cooperates with the support platform 2 inside. A linear module 17 is installed on one side of the drying chamber 1, and the sliding table of the linear module 17 is connected to the sliding frame 18. The sliding table of the linear module 17 drives the sliding frame 18 to move, and when the sliding frame 18 moves, it drives the scraper 19 to move, and the scraper 19 scrapes the material on the support platform 2.

[0025] The top of the insulation box 6 is fixedly connected to the air outlet box 7, the top of the heat-conducting air duct 9 is connected to the air outlet box 7, and the top of the air outlet box 7 is fixedly connected to the exhaust pipe 8; the air in the heat-conducting air duct 9 is discharged through the air outlet box 7 and the exhaust pipe 8 to treat the waste gas.

[0026] The air inlet pipe 25 is symmetrically fixedly connected to one side of the connecting air box 20. The collection box 27, which cooperates with the filter screen 21, is installed inside the connecting air box 20 and the support frame 28 by bolts. The collection box 27 collects and processes the impurities scraped off one side of the filter screen 21.

[0027] The drying chamber 1 is connected to the material gate 4 by a hinge on one side, and the discharge cylinder 3 is equipped with a valve; the discharge state of the discharge cylinder 3 is controlled by the valve.

[0028] Specifically, during use, the material is supported by the support platform 2, and the liquid material is atomized into tiny droplets through the liquid pipe 14 and atomizing nozzle 13 by a high-pressure pump and sprayed into the drying chamber 1. Air is blown into the insulation chamber 6 by the first fan 26, and external air enters the connecting air box 20 through the air inlet pipe 25. Impurities in the incoming air are filtered by the filter screen 21. The output of the motor 24 drives the rotating rod 22 and scraper 23 to rotate. As the scraper 23 rotates, it scrapes away impurities on one side of the filter screen 21, collecting them in the collection box 27. The air filtered by the filter screen 21 enters the insulation chamber 6 through the first fan 26, and then... Fan 11 and dust collector 5 extract hot air from the drying chamber 1. Fan 11 delivers the hot air to the air inlet box 10. The air is guided through the various heat-conducting air ducts 9 at the top of the air inlet box 10. The heat from the heat-conducting air ducts 9 heats the air in the insulation box 6. After heating, the air is reheated by heater 12. The heating efficiency is improved after preheating. The air enters the hot air box 15 through the air duct and is blown out through various blowers 16. It works with the atomizing nozzles 13 to perform spray drying. The moving slide of the linear module 17 drives the moving frame 18 and scraper 19 to move. The scraper 19 scrapes the top of the support platform 2 and scrapes the material to the discharge cylinder 3 for discharge.

[0029] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A horizontal pressure spray drying device, characterized in that, include: Drying oven (1); Dust collector (5) is installed on the top of drying box (1). A heat preservation box (6) is fixedly connected to the top of the drying box (1). Multiple heat-conducting air ducts (9) are equidistantly arranged inside the heat preservation box (6). An air inlet box (10) is set at the bottom of the insulation box (6). The bottom end of the heat-conducting air duct (9) is fixedly connected to the air inlet box (10). A second fan (11) is installed at the bottom of the air inlet box (10). The input end of the second fan (11) is connected to the dust collector (5) through an air duct. The output end of the second fan (11) is connected to the air inlet box (10) through an air duct. A support frame (28) is fixedly connected to one side of the drying box (1). The support frame (28) is fixedly connected to the dust collector (5). A connecting air box (20) is fixedly connected to the top of the support frame (28). A filter screen (21) is fixedly connected inside the connecting air box (20). A rotating rod (22) is rotatably connected to one side of the filter screen (21). A scraper (23) that cooperates with the filter screen (21) is provided on the outer side of the rotating rod (22). A motor (24) is installed on one side of the connecting air box (20). The output end of the motor (24) is fixedly connected to the rotating rod (22). The No. 1 fan (26) is installed on the top of the support frame (28). The input end of the No. 1 fan (26) is connected to the connecting air box (20) through a duct, and the output end of the No. 1 fan (26) is connected to the insulation box (6) through a duct.

2. The horizontal pressure spray drying device according to claim 1, characterized in that: A hot air box (15) is fixedly connected to one side of the drying box (1). A plurality of blowers (16) are provided on one side of the hot air box (15). The blowers (16) are fixedly connected to the drying box (1). Atomizing nozzles (13) are provided inside the hot air box (15) and the drying box (1). A liquid pipe (14) is fixedly connected to one end of the atomizing nozzle (13). A heater (12) is installed on the top of the drying box (1). The heater (12) is connected to the hot air box (15) through a duct. The heater (12) is connected to the insulation box (6) through a duct.

3. The horizontal pressure spray drying device according to claim 1, characterized in that: The drying chamber (1) is slidably connected to a movable frame (18), and a scraper (19) is fixedly connected to one side of the movable frame (18). The drying chamber (1) is provided with a support platform (2), and the drying chamber (1) is provided with a discharge cylinder (3) that cooperates with the support platform (2). A linear module (17) is installed on one side of the drying chamber (1), and the movable slide of the linear module (17) is connected to the movable frame (18).

4. The horizontal pressure spray drying device according to claim 1, characterized in that: The top of the insulation box (6) is fixedly connected to the air outlet box (7), the top end of the heat-conducting air duct (9) is connected to the air outlet box (7), and the top of the air outlet box (7) is fixedly connected to the exhaust pipe (8).

5. A horizontal pressure spray drying device according to claim 1, characterized in that: An air inlet pipe (25) is symmetrically fixedly connected to one side of the connecting air box (20), and a collection box (27) that cooperates with the filter screen (21) is installed inside the connecting air box (20) and the support frame (28) by bolts.

6. A horizontal pressure spray drying device according to claim 3, characterized in that: The drying chamber (1) is connected to a material door (4) via a hinge on one side, and a valve is provided on the discharge cylinder (3).