Automatic emulsification device for flotation reagent

Abstract

The utility model provides an automatic emulsifying device for flotation reagents, which relates to the technical field of flotation reagents and comprises an integral mechanism, and a group of supporting structures are fixedly mounted on the outer wall of the integral mechanism. The whole mechanism comprises a base and a movable plate, an emulsifying tank is fixedly mounted at the top of the movable plate, and a stirring rod is movably inserted into the inner wall of the emulsifying tank. Water and a flotation reagent can be conveyed into the emulsification tank according to a certain proportion so as to ensure that the proportion of the reagent and the water entering the emulsification tank meets the process requirement, meanwhile, under the cooperative operation of the servo motor and the stirring rod, the reagent and the water are fully mixed, emulsification is achieved, the whole process is high in automation degree, manual intervention is reduced, and the production efficiency is improved. And the influence of inconsistent manual operation on the emulsification effect is reduced, so that the stability of the flotation effect is ensured.

Description

Technical Field

[0001] This utility model relates to the field of flotation reagent technology, and in particular to an automatic emulsification device for flotation reagents. Background Technology

[0002] Flotation reagents are a class of chemical agents used in the ore flotation process to adjust the surface properties of minerals, change the adhesion between minerals and air bubbles, and control the flotation process. They affect the behavior of mineral particles in the water medium, enabling the target minerals to selectively adhere to air bubbles and float to the surface, thereby achieving the separation and enrichment of minerals.

[0003] An automatic emulsification device for flotation reagents is a device specifically used in ore flotation processes to mix and emulsify flotation reagents with water or other solvents.

[0004] Existing automated emulsification devices for flotation reagents have the following shortcomings:

[0005] In current flotation processes, existing technologies largely rely on manual addition and proportioning of flotation reagents. During manual operation, workers need to use measuring tools based on experience to measure the reagents and then pour them into the mixing equipment to mix with water. This process has many drawbacks. First, the accuracy of manual operation is difficult to guarantee. Errors in measuring tool readings and spillage when pouring reagents can lead to deviations in the reagent-to-water ratio, directly affecting the stability of the flotation effect. Utility Model Content

[0006] This invention features a high degree of automation throughout the entire process, reducing manual intervention and minimizing the impact of inconsistent manual operations on the emulsification effect, thereby ensuring the stability of the flotation effect and solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model adopts the following technical solution: an automatic emulsification device for flotation reagents, comprising an integral structure, wherein a set of support structures is fixedly installed on the outer wall of the integral structure; the integral structure includes a base and a movable plate, an emulsification tank is fixedly installed on the top of the movable plate, a stirring rod is movably inserted into the inner wall of the emulsification tank, a servo motor is fixedly installed on one side of the outer wall of the emulsification tank, a set of regulating valves is fixedly connected to the top of the emulsification tank, a set of brackets is fixedly connected to the top of the movable plate, a reagent storage tank and a water storage tank are fixedly installed on the inner wall of the brackets respectively, a set of centrifugal pumps is fixedly connected to the bottom of the reagent storage tank and the water storage tank, a conveying pipe is fixedly connected to the output end of the centrifugal pumps, an external electromagnetic flow meter is fixedly connected to the inner wall of the conveying pipe, and the conveying pipe is connected to the inside of the regulating valves. Through the above components, the whole device has an automatic control function, improving the overall operating efficiency.

[0008] Preferably, the bottom of the base is fixedly equipped with self-locking wheels, and a PLC controller is fixedly installed on one side of the top of the base. The self-locking wheels facilitate the user's movement of the entire unit, improving its overall flexibility. The PLC controller is electrically connected to the components to control the opening and closing of multiple components.

[0009] Preferably, an electric push rod is fixedly installed on the top of the base, and the shaft end of the electric push rod is fixedly connected to the bottom of the movable plate. The electric push rod serves as a power source, enabling the movable plate to move up and down, thereby making the height of the medicine storage tank and water storage tank adjustable so that people of different heights can pour the liquid later.

[0010] Preferably, a cylinder is fixedly connected to the top of each base, and a connecting rod is slidably connected to the inner wall of the cylinder. The top end face of the connecting rod is fixedly connected to the bottom of the movable plate. The base plate and the movable plate are connected through the cylinder and the connecting rod.

[0011] Preferably, dampers are fixedly installed on the inner wall of each cylinder, and springs are sleeved on the outer wall of each damper. The shaft end of each damper is fixedly connected to the bottom of the connecting rod. Through the dampers, springs and connecting rods, the stability of the movable plate during up and down movement can be ensured, and the movement is slow, avoiding sudden impacts or vibrations.

[0012] Preferably, the outer wall of the emulsification tank is fixedly connected to an electromagnetic valve, and the output end of the servo motor is fixedly connected to one end of the stirring rod. Through the electromagnetic valve, the emulsion stirred in the emulsification tank can be normally discharged to the outside so that it can be used normally in subsequent flotation operations.

[0013] Preferably, a first inlet pipe is provided through the outer wall of the medicine storage tank and the water storage tank, and a second inlet pipe is provided through the outer wall of the emulsification tank. A sealing cap is movably inserted into the inner wall of both the first and second inlet pipes. Through the first inlet pipe, water and medicine from the outside can flow normally into the water storage tank and the medicine storage tank. Through the second inlet pipe, emulsifier from the outside can flow normally into the emulsification tank. The sealing cap can cover the first and second inlet pipes to prevent foreign objects from entering when not in use.

[0014] Preferably, the support structure includes a fixed plate, a set of sliders is slidably connected to the inner wall of the fixed plate, a fixed rod is fixedly connected to the outer wall of each slider, and a set of anti-slip pads is fixedly connected to the bottom of each fixed rod. By using the sliders, the fixed rods and anti-slip pads can move up and down, so that the anti-slip pads come into contact with the ground, thereby improving the overall stability during use.

[0015] Preferably, a set of screws is threaded through the top of the fixing plate, and the outer wall of the screws threaded through the inner wall of the slider. Through the screws, the slider connected to it can be driven to move up and down within the fixing plate, thereby indirectly enabling the anti-slip pad to move up and down.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0017] 1. In this utility model, by using a PLC controller, centrifugal pump, conveying pipeline, external electromagnetic flow meter and regulating valve, water and flotation reagents can be delivered to the emulsification tank in a certain proportion to ensure that the ratio of reagents and water entering the emulsification tank meets the process requirements. At the same time, under the coordinated operation of servo motor and stirring rod, the reagents and water are fully mixed to achieve emulsification. The whole process is highly automated, reduces manual intervention, and reduces the impact of inconsistent manual operation on the emulsification effect, thereby ensuring the stability of the flotation effect.

[0018] 2. In this utility model, the height of the movable plate, water storage tank and medicine storage tank can be adjusted by the electric push rod and PLC controller, so that users of different heights can pour liquid into the storage tank for subsequent use. The damper, connecting rod, cylinder and spring can ensure the stability of the movable plate when moving up and down. The support mechanism can prevent the whole from shifting during use. Attached Figure Description

[0019] Figure 1 This invention provides a perspective view of the main structure of an automatic emulsification device for flotation reagents.

[0020] Figure 2 An enlarged perspective view of the connected structure of the support mechanism in the automatic emulsification device for flotation reagents is provided for this utility model.

[0021] Figure 3 An enlarged perspective view of the base connection structure in the automatic emulsification device for flotation reagents is provided for this utility model.

[0022] Figure 4 An enlarged perspective view of the damper connection structure in the automatic emulsification device for flotation reagents is provided for this utility model.

[0023] Figure 5 An enlarged perspective view of the structure of the movable plates connected in the automatic emulsification device for flotation reagents is provided for this utility model.

[0024] Figure 6 An enlarged perspective view of the internal interconnected structure of the emulsification tank in the automatic emulsification device for flotation reagents is provided for this utility model.

[0025] Legend: 1. Overall Mechanism; 101. Base; 102. Cylinder; 103. Self-locking Wheel; 104. Connecting Rod; 105. PLC Controller; 106. Electric Push Rod; 107. Damper; 108. Spring; 109. Movable Plate; 110. Bracket; 111. Solenoid Valve; 112. Emulsifying Tank; 113. Water Storage Tank; 114. First Inlet Pipe; 115. Sealing Cap; 116. Chemical Storage Tank; 117. Servo Motor; 118. Stirring Rod; 119. Regulating Valve; 120. Delivery Pipe; 121. Second Inlet Pipe; 122. Centrifugal Pump; 123. External Electromagnetic Flow Meter; 2. Support Structure; 201. Fixing Plate; 202. Screw; 203. Anti-slip Pad; 204. Fixing Rod; 205. Slider. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0028] Please see Figures 1-6 This utility model provides a technical solution: an automatic emulsification device for flotation reagents, including an integral mechanism 1. A set of support structures 2 are fixedly installed on the outer wall of the integral mechanism 1. The integral mechanism 1 includes a base 101 and a movable plate 109. An emulsification tank 112 is fixedly installed on the top of the movable plate 109. A stirring rod 118 is movably inserted into the inner wall of the emulsification tank 112. A servo motor 117 is fixedly installed on one side of the outer wall of the emulsification tank 112. A set of regulating valves 119 are fixedly connected to the top of the emulsification tank 112. The top of the movable plate 109... A set of brackets 110 is fixedly connected. A medicine storage tank 116 and a water storage tank 113 are fixedly installed on the inner wall of the brackets 110 respectively. A set of centrifugal pumps 122 are fixedly connected to the bottom of the medicine storage tank 116 and the water storage tank 113. The output end of the centrifugal pumps 122 is fixedly connected to a delivery pipe 120. An external electromagnetic flow meter 123 is fixedly connected to the inner wall of the delivery pipe 120. The delivery pipe 120 is connected to the inside of the regulating valve 119. Through the above components, the whole system has the function of automatic control, which improves the overall operation efficiency.

[0029] like Figure 1 and Figure 3As shown, a self-locking wheel 103 is fixedly installed on the bottom of the base 101, and a PLC controller 105 is fixedly installed on one side of the top of the base 101. The self-locking wheel 103 facilitates the user to move the whole unit and improves the overall flexibility. The PLC controller 105 is electrically connected to the components to control the opening and closing of multiple components.

[0030] like Figure 3 As shown, an electric push rod 106 is fixedly installed on the top of the base 101. The shaft end of the electric push rod 106 is fixedly connected to the bottom of the movable plate 109. The electric push rod 106 serves as a power source, enabling the movable plate 109 to move up and down, thereby adjusting the height of the medicine storage tank 116 and the water storage tank 113 so that people of different heights can pour the liquid.

[0031] like Figure 1 and Figure 3 As shown, a cylinder 102 is fixedly connected to the top of the base 101, and a connecting rod 104 is slidably connected to the inner wall of the cylinder 102. The top end face of the connecting rod 104 is fixedly connected to the bottom of the movable plate 109. The base 101 and the movable plate 109 are connected through the cylinder 102 and the connecting rod 104.

[0032] like Figure 4 As shown, dampers 107 are fixedly installed on the inner wall of the cylinder 102, and springs 108 are sleeved on the outer wall of the dampers 107. The shaft end of the damper 107 is fixedly connected to the bottom of the connecting rod 104. Through the dampers 107, springs 108 and connecting rods 104, the stability of the movable plate 109 during up and down movement can be ensured, and the movement is slow, avoiding sudden impacts or vibrations.

[0033] like Figure 5 As shown, an electromagnetic valve 111 is fixedly connected to the outer wall of the emulsion tank 112. The output end of the servo motor 117 is fixedly connected to one end of the stirring rod 118. Through the electromagnetic valve 111, the emulsion stirred in the emulsion tank 112 can be discharged normally to the outside so that it can be used normally in subsequent flotation operations.

[0034] like Figure 5As shown, a first inlet pipe 114 is provided through the outer wall of the medicine storage tank 116 and the water storage tank 113, and a second inlet pipe 121 is provided through the outer wall of the emulsification tank 112. A sealing cap 115 is movably inserted into the inner wall of both the first inlet pipe 114 and the second inlet pipe 121. Through the first inlet pipe 114, water and medicine from the outside can flow normally into the water storage tank 113 and the medicine storage tank 116. Through the second inlet pipe 121, emulsifier from the outside can flow normally into the emulsification tank 112. The sealing cap 115 can cover the first inlet pipe 114 and the second inlet pipe 121 to prevent foreign objects from entering when not in use.

[0035] like Figure 1 and Figure 2 As shown, the support structure 2 includes a fixed plate 201. A set of sliders 205 are slidably connected to the inner wall of the fixed plate 201. Fixed rods 204 are fixedly connected to the outer wall of each slider 205. A set of anti-slip pads 203 are fixedly connected to the bottom of each fixed rod 204. Through the sliders 205, the fixed rods 204 and the anti-slip pads 203 can move up and down, so that the anti-slip pads 203 come into contact with the ground, thereby improving the overall stability during use.

[0036] like Figure 2 As shown, a set of screws 202 are threaded through the top of the fixed plate 201. The outer wall of the screws 202 is threaded through the inner wall of the slider 205. Through the screws 202, the slider 205 connected to it can be driven to move up and down within the fixed plate 201, which indirectly enables the anti-slip pad 203 to move up and down.

[0037] The usage and working principle of this device: After the entire assembly is moved to the designated location via the self-locking wheel 103, the brake block on the self-locking wheel 103 is manually operated to make it press tightly against the wheel, locking the wheel in its current position and preventing it from rolling further. Then, the screw 202 is turned, which simultaneously moves the connected slider 205 downward within the fixed plate 201. During this downward movement, the fixed rod 204 and the anti-slip pad 203 are also moved, allowing the anti-slip pad 203 to contact the ground. This contact improves the overall stability during use. Then, P... The control panel on the LC controller 105 activates the electric actuator 106, which, through its extension and retraction, allows for height adjustment of the movable plate 109, water storage tank 113, emulsification tank 112, and medicine storage tank 116. This enables users of different heights to add liquid to the storage tanks. Adding liquid is done by removing the sealing cap 115 from the first inlet pipe 114. After adding liquid, the sealing cap 115 is replaced. The control panel then activates two centrifugal pumps 122, which pump the water and medicine from the storage tanks into the delivery pipe 120. The solution is fed into the regulating valve 119, while the external electromagnetic flowmeter 123 monitors the flow rate of the reagent and water in real time. Based on the flow signal fed back from the flowmeter, the PLC controller 105 can precisely adjust the speed of the centrifugal pump 122, thereby achieving a precise ratio of reagent and water. With the assistance of the regulating valve 119, the flow rate of the reagent and water can be adjusted to ensure that the ratio of reagent and water entering the emulsification tank 112 meets the process requirements. After delivery, the user removes the sealing cap 115 from the second inlet pipe 121. The required amount of emulsifier is poured in. After pouring, the sealing cap 115 is reset, and the servo motor 117 is started so that the stirring rod 118 can rotate. When rotating, the liquid in the emulsion tank 112 can be stirred to fully mix the reagent and water. After a certain period of stirring, a uniform and stable emulsion is formed. The emulsified reagent emulsion can be discharged through the solenoid valve 111. The overall operation process is highly automated, avoiding the need for manual intervention, reducing the impact of inconsistent manual operation on the emulsification effect, and ensuring the stability of the flotation effect.

[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An automatic emulsification device for flotation reagents, characterized in that, Includes an integral mechanism (1), and a set of support structures (2) are fixedly installed on the outer wall of the integral mechanism (1); The overall mechanism (1) includes a base (101) and a movable plate (109). An emulsifying tank (112) is fixedly installed on the top of the movable plate (109). A stirring rod (118) is movably inserted into the inner wall of the emulsifying tank (112). A servo motor (117) is fixedly installed on one side of the outer wall of the emulsifying tank (112). A set of regulating valves (119) is fixedly connected to the top of the emulsifying tank (112). A set of brackets (110) is fixedly connected to the top of the movable plate (109). The inner wall of the bracket (110) is fixedly installed with a medicine storage tank (116) and a water storage tank (113). The bottom of the medicine storage tank (116) and the water storage tank (113) are fixedly connected to a set of centrifugal pumps (122). The output end of the centrifugal pumps (122) is fixedly connected to a conveying pipe (120). The inner wall of the conveying pipe (120) is fixedly connected to an external electromagnetic flow meter (123). The conveying pipe (120) is connected to the inside of the regulating valve (119).

2. The automatic emulsification device for flotation reagents according to claim 1, characterized in that: Each base (101) is fixedly equipped with a self-locking wheel (103) at its bottom, and a PLC controller (105) is fixedly installed on one side of the top of the base (101).

3. The automatic emulsification device for flotation reagents according to claim 1, characterized in that: An electric push rod (106) is fixedly installed on the top of the base (101), and the shaft end of the electric push rod (106) is fixedly connected to the bottom of the movable plate (109).

4. The automatic emulsification device for flotation reagents according to claim 1, characterized in that: The top of each base (101) is fixedly connected to a cylinder (102), and a connecting rod (104) is slidably connected to the inner wall of the cylinder (102). The top end face of the connecting rod (104) is fixedly connected to the bottom of the movable plate (109).

5. The automatic emulsification device for flotation reagents according to claim 4, characterized in that: The inner wall of each cylinder (102) is fixedly equipped with a damper (107), and the outer wall of each damper (107) is fitted with a spring (108). The shaft end of the damper (107) is fixedly connected to the bottom of the connecting rod (104).

6. The automatic emulsification device for flotation reagents according to claim 1, characterized in that: The outer wall of the emulsifying tank (112) is fixedly connected to a solenoid valve (111), and the output end of the servo motor (117) is fixedly connected to one end of the stirring rod (118).

7. The automatic emulsification device for flotation reagents according to claim 1, characterized in that: The outer walls of the medicine storage tank (116) and the water storage tank (113) are provided with a first liquid inlet pipe (114), and the outer wall of the emulsification tank (112) is provided with a second liquid inlet pipe (121). The inner walls of the first liquid inlet pipe (114) and the second liquid inlet pipe (121) are movably fitted with sealing caps (115).

8. The automatic emulsification device for flotation reagents according to claim 1, characterized in that: The support structure (2) includes a fixed plate (201), a set of sliders (205) are slidably connected to the inner wall of the fixed plate (201), and a fixed rod (204) is fixedly connected to the outer wall of each slider (205). A set of anti-slip pads (203) are fixedly connected to the bottom of the fixed rod (204).

9. The automatic emulsification device for flotation reagents according to claim 8, characterized in that: A set of screws (202) are threaded through the top of the fixing plate (201), and the outer wall of the screws (202) is threaded through the inner wall of the slider (205).

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