Movable spraying device for spraying tundish refractory material

Abstract

The utility model relates to the technical field of tundish refractory material spraying, and discloses a movable spraying device for tundish refractory material spraying, which comprises a frame, a transparent observation plate is fixedly connected to the front side of the frame, a connecting hook is fixedly connected to the top of the frame, a first rotating mechanical arm is fixedly connected to the inner side of the top of the frame, and a second rotating mechanical arm is fixedly connected to the inner side of the top of the frame. A second rotating mechanical arm is fixedly connected to the inner side of the top of the frame, the output end of the first rotating mechanical arm is fixedly connected with a trowelling working part, an electric push rod is started through a movable cleaning protection mechanism, a connecting rod of the electric push rod synchronously drives first cotton cloth strips on the two sides to move downwards, and the first cotton cloth strips wipe the surface of a transparent plate; therefore, the spraying powder in the air is prevented from covering the lens of the multi-view camera, the normal work of the multi-view camera is prevented from being influenced, the interior of the tundish can be smoothly scanned in the later use process, meanwhile, the normal work of spraying is further prevented from being influenced, and the spraying accuracy is improved.

Description

Technical Field

[0001] This utility model relates to the field of refractory material spraying technology for tundishes, specifically a portable spraying device for spraying refractory materials for tundishes. Background Technology

[0002] The refractory material spraying operation of tundish is an important part of the steel smelting process. Its purpose is to form a refractory layer on the inner wall of the tundish to protect it from the corrosion of high-temperature molten steel. With the development of the steel industry and the progress of technology, the requirements for refractory material spraying operations of tundish are also getting higher and higher.

[0003] According to the patent application published on the Internet, "A transferable spraying device for spraying refractory materials in a tundish (authorization announcement number: CN 221493003 U)" describes "This utility model is a transferable spraying device for spraying refractory materials in a tundish, wherein the frame structure is transferably assembled to the upper opening of the continuous casting tundish; during operation, the bottom support of the frame structure is positioned on the upper opening of the tundish; the base of the spraying robotic arm is positioned in the frame structure, and during operation, the nozzle of the spraying robotic arm is located inside the continuous casting tundish. It also includes at least one auxiliary mechanism."

[0004] Regarding the above description, the applicant believes the following issues exist:

[0005] In use, this utility model acquires three-dimensional image data of the inner surface of the tundish using a multi-view camera to facilitate the formation of a spraying plan. Then, the spraying robotic arm is controlled to spray refractory material onto the inner surface of the tundish according to the formed spraying plan. During spraying, a depth camera located at the front end of the spraying robotic arm collects three-dimensional image data of the current position in real time, thereby achieving precise control of the spraying amount. However, in actual use, when this device acquires three-dimensional image data of the tundish using a multi-view camera, the powder is easily dispersed in the air during the spraying process, which can cause some of the spraying powder to cover the lens of the multi-view camera, thus affecting the normal operation of the multi-view camera and preventing it from completing a three-dimensional scan of the interior of the tundish. This further affects the spraying work and makes it impossible to complete precise spraying. Therefore, it is necessary to improve a portable spraying device for spraying refractory materials on tundishes. Utility Model Content

[0006] The purpose of this invention is to provide a portable spraying device for spraying refractory materials in tundishes, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a portable spraying device for spraying refractory materials in intermediate ladles, comprising a frame, a transparent observation plate fixedly connected to the front of the frame, a connecting hook fixedly connected to the top of the frame, a first rotating robotic arm fixedly connected to the inner side of the top of the frame, a second rotating robotic arm fixedly connected to the inner side of the top of the frame, a smoothing working part fixedly connected to the output end of the first rotating robotic arm, a spraying head fixedly connected to the output end of the second rotating robotic arm, an intermediate ladle placed at the bottom of the frame, a multi-view camera fixedly connected to the inner wall of the back of the frame, a movable cleaning and protection mechanism provided on the inner wall of the back of the frame, and a cleaning mechanism provided on the inner wall of the front of the frame;

[0008] The mobile cleaning and protection mechanism includes a mobile component and a cleaning and protection component, wherein the cleaning and protection component is disposed on the left and right sides of the mobile component;

[0009] The movable component includes a fixed frame, which is fixedly connected to the inner wall of the back of the frame. A limit frame is fixedly connected to the bottom of the fixed frame, and an electric push rod is fixedly connected to the top of the limit frame. A connecting block is fixedly connected to the output end of the electric push rod, and a connecting plate is fixedly connected to the bottom of the connecting block. A gear is rotatably connected to the bottom of the connecting plate. A rack is fixedly connected inside the limit frame, and a rack is slidably connected inside the limit frame. A connecting rod is fixedly connected to the bottom of the rack, which facilitates the up-and-down movement of the cotton cloth strip to clean the transparent plate, thereby preventing the sprayed powder from affecting the operation of the multi-view camera.

[0010] Preferably, the gear meshes on the left side of the rack, and the rack meshes with the gear, which facilitates the movement of the rack.

[0011] Preferably, the limiting frame has a groove at the position corresponding to the rack two, and the rack two is slidably connected in the groove, which facilitates limiting the movement position of the rack two.

[0012] Preferably, the cleaning and protection component includes a connecting frame, which is fixedly connected to the left and right sides of the connecting rod. A retaining frame is inserted inside the connecting frame, and a moving block is slidably connected inside the connecting frame. A spring is fixedly connected between the moving block and the connecting frame. An installation plate is fixedly connected to the outside of the retaining frame. A cotton strip is fixedly connected to the top of the installation plate. A protective frame is fixedly connected to the inner wall of the back of the frame. A transparent plate is fixedly connected to the bottom of the protective frame to facilitate contact between the cotton strip and the transparent plate, thereby cleaning the surface.

[0013] Preferably, a slot is provided at the position corresponding to the card frame and the moving block, and the moving block is inserted into the slot. The first cotton strip is attached to the transparent plate, which facilitates easy disassembly and replacement of the first cotton strip.

[0014] Preferably, the cleaning mechanism includes a support frame, which is fixedly connected to the inner wall of the front of the frame. A motor is fixedly connected to the back of the support frame, and a rotating rod is fixedly connected to the output end of the motor. A locking post is fixedly connected to the front of the rotating rod, and an adjustment frame is movably connected to the outside of the locking post. A cotton strip is fixedly connected to the front of the adjustment frame to facilitate cleaning of the transparent observation panel, thereby facilitating observation by staff.

[0015] Preferably, the frame and the adjustment frame are provided with grooves at corresponding positions, and the adjustment frame is slidably connected in the grooves to facilitate the movement of the second cotton strip.

[0016] Compared with the prior art, this utility model provides a portable spraying device for spraying refractory materials in tundishes, which has the following advantages:

[0017] 1. This portable spraying device for refractory material spraying in tundishes, through its movable cleaning and protection mechanism, activates an electric push rod, causing its connecting rod to synchronously drive the corresponding cotton strips on both sides to move downwards. These cotton strips wipe the surface of the transparent plate, preventing airborne spray powder from covering the multi-view camera lens and thus preventing interference with the normal operation of the multi-view camera. This allows for smooth scanning of the tundish interior during later use, further preventing interference with normal spraying operations and improving spraying accuracy.

[0018] 2. This portable spraying device for spraying refractory materials in intermediate ladles, through a cleaning mechanism, starts a motor, which drives a rotating rod to rotate. The rotating rod then pushes a locking pin to move, causing the locking pin to move and push an adjusting frame to move. The adjusting frame then simultaneously pushes a second cotton cloth strip to move, allowing the second cotton cloth strip to quickly clean the back of the transparent observation panel, thus preventing powder spraying from affecting the worker's observation. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;

[0021] Figure 2 This is a front sectional view of the present invention.

[0022] Figure 3 This is a schematic diagram of the right-side structure of this utility model;

[0023] Figure 4This is a schematic diagram of the external structure of the mobile cleaning and protection mechanism of this utility model;

[0024] Figure 5 This is a schematic diagram of the unfolded structure of the mobile component of this utility model;

[0025] Figure 6 This is a schematic diagram of the unfolded structure of the cleaning and protection component of this utility model;

[0026] Figure 7 This is a schematic diagram of the external structure of the cleaning mechanism of this utility model.

[0027] In the diagram: 1. Frame; 2. Transparent observation panel; 3. Connecting hook; 4. Rotary robotic arm one; 5. Rotary robotic arm two; 6. Intermediate hopper; 7. Multi-view camera; 8. Moving cleaning and protection mechanism; 9. Spray head; 10. Smoothing work section; 11. Cleaning mechanism; 81. Moving component; 82. Cleaning and protection component; 811. Fixing frame; 812. Limiting frame; 813. Electric push rod; 814. Connecting block; 815. Connecting plate; 816. Gear; 817. Rack one; 818. Rack two; 819. Connecting rod; 821. Connecting frame; 822. Clip frame; 823. Moving block; 824. Spring; 825. Mounting plate; 826. Cotton strip one;

[0028] 827. Protective frame; 828. Transparent panel; 111. Support frame; 112. Motor; 113. Rotating rod; 114. Locking post; 115. Adjusting frame; 116. Two cotton strips. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] Example 1:

[0032] Based on existing technology, when this device acquires 3D image data of the intermediate package using a multi-view camera, the powder easily disperses in the air during the spraying process, causing some of the powder to cover the multi-view camera lens. This affects the normal operation of the multi-view camera, preventing it from completing a 3D scan of the interior of the intermediate package, further impacting the spraying process and hindering accurate spraying. Please refer to [link to relevant documentation]. Figure 1-7 This utility model provides a technical solution: a portable spraying device for spraying refractory materials in intermediate ladles, including a frame 1, a transparent observation plate 2 fixedly connected to the front of the frame 1, a connecting hook 3 fixedly connected to the top of the frame 1, a rotating robotic arm 4 fixedly connected to the inner side of the top of the frame 1, a rotating robotic arm 5 fixedly connected to the inner side of the top of the frame 1, a smoothing working part 10 fixedly connected to the output end of the rotating robotic arm 4, a spraying head 9 fixedly connected to the output end of the rotating robotic arm 5, an intermediate ladle 6 placed at the bottom of the frame 1, a multi-view camera 7 fixedly connected to the inner wall of the back of the frame 1, a movable cleaning and protection mechanism 8 provided on the inner wall of the back of the frame 1, and a cleaning mechanism 11 provided on the inner wall of the front of the frame 1;

[0033] The mobile cleaning and protection mechanism 8 includes a mobile component 81 and a cleaning and protection component 82, with the cleaning and protection component 82 disposed on the left and right sides of the mobile component 81;

[0034] The movable component 81 includes a fixed frame 811, which is fixedly connected to the inner wall of the back of the frame 1. A limit frame 812 is fixedly connected to the bottom of the fixed frame 811. An electric push rod 813 is fixedly connected to the top of the limit frame 812. A connecting block 814 is fixedly connected to the output end of the electric push rod 813. A connecting plate 815 is fixedly connected to the bottom of the connecting block 814. A gear 816 is rotatably connected to the bottom of the connecting plate 815. A rack 817 is fixedly connected inside the limit frame 812. A rack 818 is slidably connected inside the limit frame 812. A connecting rod 819 is fixedly connected to the bottom of the rack 818, which facilitates the up-and-down movement of the cotton cloth strip 826 to clean the transparent plate 828, thereby preventing the sprayed powder from affecting the operation of the multi-view camera 7.

[0035] Furthermore, gear 816 meshes with the left side of rack 817, and rack 818 meshes with gear 816, which facilitates the movement of rack 818.

[0036] Furthermore, a groove is provided at the corresponding position of the limiting frame 812 and the rack 818, and the rack 818 is slidably connected in the groove, which facilitates limiting the movement of the rack 818.

[0037] Furthermore, the cleaning and protective component 82 includes a connecting frame 821, which is fixedly connected to the left and right sides of the connecting rod 819. A clip frame 822 is inserted inside the connecting frame 821, and a moving block 823 is slidably connected inside the connecting frame 821. A spring 824 is fixedly connected between the moving block 823 and the connecting frame 821. An installation plate 825 is fixedly connected to the outside of the clip frame 822. A cotton strip 826 is fixedly connected to the top of the installation plate 825. A protective frame 827 is fixedly connected to the inner wall of the back of the frame 1. A transparent plate 828 is fixedly connected to the bottom of the protective frame 827 to facilitate contact between the cotton strip 826 and the transparent plate 828, thereby cleaning the surface.

[0038] Furthermore, a slot is provided at the corresponding position of the card frame 822 and the moving block 823, and the moving block 823 is inserted into the slot. The cotton strip 826 is attached to the transparent plate 828, which makes it easy to disassemble and replace the cotton strip 826.

[0039] Example 2:

[0040] Given the current limitations of existing technologies in facilitating the observation of the spraying process, please refer to [link / reference]. Figure 7 Furthermore, in conjunction with Embodiment 1, the cleaning mechanism 11 includes a support frame 111, which is fixedly connected to the inner wall of the front of the frame 1. A motor 112 is fixedly connected to the back of the support frame 111. A rotating rod 113 is fixedly connected to the output end of the motor 112. A locking post 114 is fixedly connected to the front of the rotating rod 113. An adjustment frame 115 is movably connected to the outside of the locking post 114. A cotton strip 116 is fixedly connected to the front of the adjustment frame 115 to facilitate cleaning of the transparent observation plate 2, thereby facilitating observation by staff.

[0041] Furthermore, a groove is provided at the corresponding position of the frame 1 and the adjustment frame 115, and the adjustment frame 115 is slidably connected in the groove to facilitate the movement of the second cotton strip 116.

[0042] In actual operation, when the device is in use, firstly, it is connected to the connecting hook 3 on the frame 1 using the existing hoisting method, thereby moving the entire device to the top of the intermediate tundish 6 to be sprayed. Then, the multi-view camera 7 is activated to acquire three-dimensional image data of the inner surface of the intermediate tundish 6. Next, the existing spraying equipment is connected to the spray head 9, and the rotating robotic arms 4 and 5 are activated to move the corresponding smoothing workpiece 10 and the spray head 9, thereby completing the spraying work on the inner surface of the intermediate tundish 6. Simultaneously... The movable cleaning and protection mechanism 8 is activated by starting the electric push rod 813, which pulls the connecting block 814 to move. This causes the connecting block 814 to pull the connecting plate 815 to move synchronously. During the movement of the connecting plate 815, the gear 816 is rotated. As the gear 816 moves, it is restricted by the rack 817, causing it to rotate. During this rotation, the rack 818 moves downward, which in turn pulls the connecting rod 819 downward. The connecting rod 819 then moves the corresponding cotton strips 8 on both sides downward. 26 moves downwards, causing the cotton strip 826 to wipe the surface of the transparent plate 828, thus preventing airborne spray powder from covering the lens of the multi-view camera 7. Simultaneously, during the later spraying process, workers can observe the spraying through the transparent viewing window. The cleaning mechanism 11 activates the motor 112, which drives the rotating rod 113 to rotate. The rotating rod 113 then pushes the locking pin 114 to move, causing the locking pin 114 to move and push the adjusting frame 115 to move. The adjusting frame 115 then synchronously pushes the second cotton strip 116 to move, causing the second cotton strip 116 to move... 6. Quickly clean the back of the transparent observation plate 2. After the device has been used for a long time, manually pull down the moving block 823 to completely disengage it from the frame 822, thereby pulling out the mounting plate 825 and the cotton strip 826. This allows the frame 822 to be quickly separated from the connecting frame 821, making it easier for staff to replace the cotton strip 826 and preventing it from becoming ineffective after prolonged use. In addition, during the later cleaning process, the cleaning effect can be further improved by manually spraying chemical agents such as alcohol in conjunction with the cotton strip 826.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A portable spraying device for tundish refractory spraying, comprising a frame (1), characterized in that: The frame (1) is fixedly connected with a transparent observation plate (2) in front, the top of the frame (1) is fixedly connected with a connecting hook (3), the top of the frame (1) is fixedly connected with a rotating mechanical arm one (4) on the inner side, the top of the frame (1) is fixedly connected with a rotating mechanical arm two (5) on the inner side, the output end of the rotating mechanical arm one (4) is fixedly connected with a troweling working part (10), the output end of the rotating mechanical arm two (5) is fixedly connected with a spraying head (9), the bottom of the frame (1) is provided with an intermediate ladle (6), the back inner wall of the frame (1) is fixedly connected with a multi-view camera (7), the back inner wall of the frame (1) is provided with a movable cleaning protection mechanism (8), and the front inner wall of the frame (1) is provided with a cleaning mechanism (11). The movable cleaning protection mechanism (8) comprises a moving assembly (81) and a cleaning protection assembly (82), and the cleaning protection assembly (82) is arranged on the left and right sides of the moving assembly (81). The moving assembly (81) comprises a fixing frame (811), the fixing frame (811) is fixedly connected to the back inner wall of the frame (1), the bottom of the fixing frame (811) is fixedly connected with a limiting box (812), the top of the limiting box (812) is fixedly connected with an electric push rod (813), the output end of the electric push rod (813) is fixedly connected with a connecting block (814), the bottom of the connecting block (814) is fixedly connected with a connecting plate (815), the connecting plate (815) is rotatably connected with a gear (816) at the bottom, the inside of the limiting box (812) is fixedly connected with a rack one (817), and the inside of the limiting box (812) is slidably connected with a rack two (818).

2. A portable spray device for tundish refractory spraying according to claim 1, characterized in that: The gear (816) is engaged on the left side of the rack one (817), and the rack two (818) is engaged with the gear (816).

3. A portable spray device for tundish refractory spraying according to claim 1, characterized in that: Grooves are formed in the corresponding positions of the limiting box (812) and the rack two (818), and the rack two (818) is slidably connected in the grooves.

4. A portable spray device for tundish refractory spraying according to claim 1, characterized in that: The cleaning protection assembly (82) comprises a connecting frame (821), the connecting frame (821) is fixedly connected on the left and right sides of the connecting rod (819), a clamping frame (822) is inserted into the connecting frame (821), a movable block (823) is slidably connected into the connecting frame (821), springs (824) are fixedly connected between the movable block (823) and the connecting frame (821), an installation plate (825) is fixedly connected to the outside of the clamping frame (822), a cotton strip one (826) is fixedly connected to the top of the installation plate (825), a protection frame (827) is fixedly connected to the back inner wall of the frame (1), and a transparent plate (828) is fixedly connected to the bottom of the protection frame (827).

5. A portable spray device for tundish refractory spraying according to claim 4, characterized in that: Grooves are formed in the corresponding positions of the clamping frame (822) and the movable block (823), and the movable block (823) is inserted into the grooves, and the cotton strip one (826) is attached to the transparent plate (828).

6. A portable spray device for tundish refractory spraying according to claim 1, characterized in that: Said cleaning mechanism (11) including support frame (111), support frame (111) is fixedly connected in the frame (1) front inner wall, the back of support frame (111) is fixedly connected with motor (112), the output end of motor (112) is fixedly connected with the rotating rod (113), the front of rotating rod (113) is fixedly connected with the clamping column (114), the outside of clamping column (114) is movably connected with the adjusting frame (115), the front of adjusting frame (115) is fixedly connected with cotton cloth strip two (116).

7. A portable spray device for tundish refractory spraying according to claim 6, characterized in that: The frame (1) is provided with a groove at the corresponding position of the adjusting frame (115), and the adjusting frame (115) is slidably connected in the groove.

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