Visual inspection equipment for lamp panel
By designing feeding, inspection, and flipping mechanisms, the automated pushing and return of material frames is realized, solving the problem of insufficient material frame recycling in existing technologies and improving the automation level and inspection efficiency of the light panel inspection equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-03
AI Technical Summary
The lack of a material frame recycling mechanism in existing technologies results in insufficient automation of light panel detection equipment.
A visual inspection device for light panels, comprising a feeding mechanism, an inspection mechanism, and a flipping mechanism, was designed. The device achieves automated pushing and return of the material frame through a lifting component and a pushing component, and performs automatic inspection by combining a linear module and a camera.
It enables automated detection and flipping of light panels, improving the automation level of the detection equipment, reducing manual intervention, and increasing detection efficiency.
Smart Images

Figure CN224072698U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of visual inspection technology, specifically to a visual inspection device for a light panel. Background Technology
[0002] Chinese Patent Application No. 202323028443.5 discloses an AOI (Automated Optical Inspection) sorting machine for filaments, comprising a machine body and a feeding mechanism, a testing mechanism, a cutting mechanism, and a storage mechanism sequentially connected to the machine body via a conveyor line. The machine body controls the feeding mechanism to send filament sheets to the testing mechanism for scanning and inspection via the conveyor line. The cutting mechanism is used to cut the filament sheets, and the storage mechanism classifies and stores the tested and cut filament sheets. This utility model realizes fully automated feeding, inspection, and classification storage functions. The inspection mechanism, in conjunction with the conveyor line, can complete double-sided scanning inspection of the filament sheets, and the cutting mechanism can cut off the filaments that fail the inspection. The storage mechanism can also classify and store the tested and cut filament sheets.
[0003] However, the Chinese patent with application number 202323028443.5 does not include a material frame recycling mechanism.
[0004] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content
[0005] The purpose of this invention is to provide a visual inspection device for light panels that can effectively solve the above-mentioned technical problems.
[0006] To achieve the purpose of this utility model, the following technical solution is adopted:
[0007] A visual inspection device for a light panel includes: a feeding mechanism, an inspection mechanism, and a flipping mechanism; the feeding mechanism includes: a fixed frame, a production line installed on the lower layer of the fixed frame, and a pusher plate provided on the upper layer of the fixed frame; a lifting assembly is provided at the end of the production line, and a pushing assembly is provided on the side of the fixed frame; the lifting assembly includes: a lifting motor, a lead screw, a moving seat, and a material seat, the lifting motor being connected to the lead screw, and the lead screw being connected to the moving seat via a slider.
[0008] Furthermore, the pushing assembly includes a pushing cylinder and a pushing rod, wherein the pushing rod is connected to the piston rod of the pushing cylinder.
[0009] Furthermore: a fixing plate is installed at the end of the lead screw, a push cylinder is fixedly installed on the fixing plate, and a push rod is fixedly installed on the piston rod of the push cylinder.
[0010] Furthermore: an abutment plate is fixedly installed on one side of the fixing frame, and an adjusting rod is connected to one side of the fixing frame, so as to adjust the distance between the adjusting rod and the abutment plate.
[0011] Furthermore: a guide rod is fixedly connected to the end of the adjusting rod, and a clamp is fixedly connected to the fixing frame.
[0012] Furthermore: a mounting plate is fixedly connected to the push plate, a moving rod is movably connected to the mounting plate, an elastic element is sleeved on the moving rod, a guide plate is fixedly connected to the end of the moving rod, and a guide wheel is rotatably connected to the guide plate.
[0013] Furthermore, the detection mechanism includes: a bracket, a linear module fixedly mounted on the bracket, a movable frame mounted on the movable plate of the linear module, and a camera fixedly mounted on the movable frame.
[0014] Furthermore, supplementary lights are installed on both sides of the camera.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] This utility model relates to a visual inspection device for light panels. The light panels are installed inside a material frame and move along the production line to the lifting assembly. The lifting assembly drives the material frame to move upward, and the pushing cylinder drives the pushing rod to move, pushing the light panels out of the material frame. At this time, the guide wheel abuts against the side wall of the material frame, so that the side wall of the material frame contacts the side of the material seat, thereby providing stable support for the material frame. When all the light panels are pushed out, the pushing cylinder drives the pushing rod to move, which can push the material frame into the return plate, realizing the return of the material frame. Attached Figure Description
[0017] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0018] Figure 1 This is a schematic diagram of the visual inspection equipment for the light panel of this utility model.
[0019] Figure 2 This is another schematic diagram of the visual inspection device for the light panel of this utility model.
[0020] Figure 3 This is a schematic diagram of the inspection mechanism of the visual inspection equipment for the light panel of this utility model.
[0021] Figure 4 This is a schematic diagram of the flipping mechanism of the visual inspection device for the light panel of this utility model.
[0022] Figure 5 This is a schematic diagram of the feeding mechanism of the visual inspection equipment for the light panel of this utility model.
[0023] Figure 6 for Figure 5 An enlarged schematic diagram of part A in the middle.
[0024] Figure 7 This is a schematic diagram of the material frame of the visual inspection equipment for the light panel of this utility model.
[0025] Figure 8 This is a schematic diagram of the lifting component of the visual inspection equipment for the light panel of this utility model.
[0026] Figure 9 This is a partial structural schematic diagram of the visual inspection device for the light panel of this utility model.
[0027] In the diagram: 1. Feeding mechanism; 2. Detection mechanism; 3. Flipping mechanism; 4. Flow line; 5. Support; 6. Linear module; 7. Moving frame; 8. Camera; 9. Fill light; 10. Rotating shaft; 11. Rotating plate; 12. Protective plate; 13. Fixed frame; 14. Production line; 15. Push plate; 16. Material frame; 17. Lifting motor; 18. Lead screw; 19. Moving seat; 20. Material seat; 21. Pushing cylinder; 22. Pushing rod; 23. Fixed plate; 24. Pushing cylinder; 25. Pushing rod; 26. Abutment plate; 27. Adjusting rod; 28. Guide rod; 29. Clamp; 30. Mounting plate; 31. Moving rod; 32. Guide plate; 33. Guide wheel. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0029] In the description of this utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0030] like Figures 1 to 9 As shown, the visual inspection equipment for the light panel of this utility model includes: a feeding mechanism 1, an inspection mechanism 2, and a flipping mechanism 3.
[0031] The feeding mechanism 1 delivers the light panel to the flow line 4. The detection mechanism 2 detects the front side of the light panel. After the detection is completed, the flipping mechanism 3 flips the light panel. The detection mechanism 2 then detects the back side of the light panel. The system is highly automated and does not require manual intervention.
[0032] It should be noted that there are two detection mechanisms 2, one upstream of the flipping mechanism 3 and the other downstream of the flipping mechanism 3. They operate on the same principle and will not be described separately in this application.
[0033] The detection mechanism 2 includes: a bracket 5, a linear module 6 fixedly mounted on the bracket 5, a movable frame 7 mounted on the movable plate of the linear module 6, a camera 8 fixedly mounted on the movable frame 7, and a fill light 9; the linear module 6 moves the camera 8 through the movable frame 7 to take pictures of the light panel, and two fill lights 9 are provided to provide supplementary lighting to the light panel from both sides; the linear module 6 is a common lead screw linear module 6.
[0034] The flipping mechanism 3 includes a flipping motor, the output shaft of which is connected to a rotating shaft 10 via a coaxial reducer. A rotating plate 11 is fixedly installed on the rotating shaft 10. When the lamp panel moves onto the rotating plate 11, the flipping motor drives the rotating plate 11 to rotate, thereby flipping the lamp panel. A protective plate 12 is installed on the flow line 4 to prevent the lamp panel from falling during the flipping process.
[0035] The feeding mechanism 1 includes: a fixed frame 13, a production line 14 is installed on the lower layer of the fixed frame 13, and a pusher plate 15 is provided on the upper layer of the fixed frame 13; a lifting assembly is provided at the end of the production line 14, and a pushing assembly is provided on the side of the fixed frame 13; the light panel is installed in the material frame 16 and moves to the lifting assembly with the production line 14, the lifting assembly drives the material frame 16 to move upward, and the pushing assembly pushes the light panel out of the material frame 16.
[0036] The lifting assembly includes a lifting motor 17, a lead screw 18, a moving seat 19, and a material seat 20. The lifting motor 17 is connected to the lead screw 18, and the lead screw 18 is connected to the moving seat 19 via a slider, so that the lifting motor 17 can drive the moving seat 19 to move up and down through the lead screw 18. The material seat 20 is L-shaped, with its bottom supporting the material frame 16 and its sides abutting against the material frame 16.
[0037] The pushing assembly includes a pushing cylinder 21 and a pushing rod 22. The pushing rod 22 is connected to the piston rod of the pushing cylinder 21. The pushing cylinder 21 drives the pushing rod 22 to move and push out the light panel inside the material frame 16.
[0038] As a supplement, the material frame 16 is provided with multiple material slots inside, and the light panel is inserted into the material slots.
[0039] A fixing plate 23 is installed at the end of the lead screw 18, and the lead screw 18 fixing seat is fixedly installed on the fixing plate 23. A support rod is fixedly installed on the fixing plate 23, and a push cylinder 24 is fixedly installed on the fixing plate 23. A push rod 25 is fixedly installed on the piston rod of the push cylinder 24. When the push cylinder 24 drives the push rod 25 to move, it can push the material frame 16 into the return plate 15 to realize the return of the material frame 16.
[0040] A contact plate 26 is fixedly installed on one side of the fixing frame 13, and an adjusting rod 27 is connected to one side of the fixing frame 13. By adjusting the distance between the adjusting rod 27 and the contact plate 26, the material frame 16 can be made to contact the adjusting rod 27 and the contact plate 26, so that it is stabilized on the material seat 20.
[0041] Specifically: a guide rod 28 is fixedly connected to the end of the adjusting rod 27, and a clamp 29 is fixedly connected to the fixing frame 13. The guide rod 28 is inserted into the clamp 29, and the guide rod 28 is fixed by the clamp 29.
[0042] A mounting plate 30 is fixedly connected to the push plate 15, and a moving rod 31 is movably connected to the mounting plate 30. An elastic element, preferably a spring, is sleeved on the moving rod 31. A guide plate 32 is fixedly connected to the end of the moving rod 31, and a guide wheel 33 is rotatably connected to the guide plate 32. When the lifting assembly drives the material frame 16 to move upward, the guide wheel 33 will abut against the side wall of the material frame 16, so that the side wall of the material frame 16 contacts the side of the material seat 20, thereby providing stable support for the material frame 16.
[0043] Working principle:
[0044] The light panel is installed inside the material frame 16 and moves to the lifting assembly along the production line 14. The lifting assembly drives the material frame 16 to move upward. The pushing cylinder 21 drives the pushing rod 22 to move, pushing the light panel inside the material frame 16 out. At this time, the guide wheel 33 will abut against the side wall of the material frame 16, so that the side wall of the material frame 16 contacts the side of the material seat 20, thereby providing stable support for the material frame 16. When all the light panels are pushed out, the pushing cylinder 24 drives the pushing rod 25 to move, which can push the material frame 16 into the return plate 15, realizing the return of the material frame 16.
[0045] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0046] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A vision inspection apparatus for a light panel, characterized by: The utility model relates to a kind of automatic turnover device for sheet metal, including: Feeding mechanism (1), detection mechanism (2) and turnover mechanism (3); The feeding mechanism (1) includes: fixed frame (13), the lower layer of the fixed frame (13) is installed with flow line (14), the upper layer of the fixed frame (13) is equipped with back push plate (15);The end of the flow line (14) is equipped with lifting assembly, the side of the fixed frame (13) is equipped with push assembly; The lifting assembly includes: lifting motor (17), lead screw (18), mobile seat (19) and material seat (20), the lifting motor (17) is connected with the lead screw (18), the lead screw (18) is connected with the mobile seat (19) by sliding block.
2. The visual inspection apparatus of claim 1, wherein: The push assembly includes: push cylinder (21) and push rod (22), the push rod (22) is connected with the piston rod of the push cylinder (21).
3. The visual inspection apparatus of claim 2, wherein: The end of the lead screw (18) is installed with fixed plate (23), the fixed plate (23) is fixedly installed with push cylinder (24), the piston rod of the push cylinder (24) is fixedly installed with push rod (25).
4. The visual inspection apparatus of claim 3, wherein: One side of the fixed frame (13) is fixedly installed with abutment plate (26), one side of the fixed frame (13) is connected with adjusting rod (27), by adjusting the interval between adjusting rod (27) and abutment plate (26).
5. The visual inspection apparatus of claim 4, wherein: The end of the adjusting rod (27) is fixedly connected with guide rod (28), the fixed frame (13) is fixedly connected with hoop (29).
6. The visual inspection apparatus of claim 5, wherein: The back push plate (15) is fixedly connected with mounting plate (30), the mounting plate (30) is movably connected with moving rod (31), the moving rod (31) is sleeved with elastic member, the end of the moving rod (31) is fixedly connected with guide plate (32), the guide plate (32) is rotatably connected with guide wheel (33).
7. The visual inspection apparatus of claim 6, wherein: The detection mechanism (2) includes: support (5), linear module (6) fixedly installed on the support (5), mobile frame (7) installed on the moving plate of linear module (6), camera (8) fixedly installed on the mobile frame (7).
8. The visual inspection apparatus of claim 7, wherein: Both sides of camera (8) are equipped with fill light (9).
Citation Information
Patent Citations
Filament AOI detection sorting machine
CN221493319U