Ultrasonic cleaning machine with high stability
By introducing a filter system consisting of a vertical pipe, a nozzle, and a drive assembly into the ultrasonic cleaner, combined with the design of a warm air blower, the problem of residual dirt on the surface of parts was solved, and the stability of the cleaning effect and the efficiency of the process were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-03
AI Technical Summary
In the existing technology, the cleaning effect of ultrasonic cleaning machines on parts is unstable, and cleaning liquid and stains adhere to the surface of the parts, with some stains remaining after drying.
A filter system with a vertical pipe, a spray nozzle, and a drive assembly was designed. The spray nozzle washes the parts, and the drive assembly increases the washing range. Combined with a warm air blower, the parts are dried to ensure stable cleaning results.
It achieves thorough removal and rapid drying of stains on the surface of parts, improving the stability of cleaning results and processing efficiency.
Smart Images

Figure CN224072874U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cleaning equipment technology, and in particular relates to an ultrasonic cleaning machine with high stability. Background Technology
[0002] The principle of an ultrasonic cleaning machine is based on the high-frequency oscillation signal emitted by an ultrasonic generator, which is converted into high-frequency mechanical oscillation by a transducer and propagated into the cleaning solvent. The ultrasonic waves radiate forward in the cleaning liquid, causing the liquid to flow and generating tens of thousands of tiny bubbles. These tiny bubbles vibrate under the influence of the sound field. These bubbles form and grow in the negative pressure zone where the ultrasonic waves propagate longitudinally. In the positive pressure zone, when the sound pressure reaches a certain value, the bubbles rapidly increase in size and then suddenly collapse, generating a shock wave upon collapse. This shock wave generates thousands of atmospheres of pressure around the bubble, breaking down insoluble contaminants and dispersing them in the cleaning liquid, thereby achieving the purpose of cleaning the parts. For example, publication number CN218574458U discloses an ultrasonic cleaning machine, including a machine body and a surface treatment device for the upper surface of the machine body. Cleaning tanks are provided on both sides. Each cleaning tank has an inner plate movably connected inside. A cover plate is fixedly connected to the upper end of the inner plate. A rotating shaft is fixedly connected inside the cover plate. Fixed plates are rotatably sleeved at both ends of the rotating shaft. A filter screen is movably connected inside the cleaning tank. A sleeve plate is fixedly sleeved on the outside of the filter screen. By setting the filter screen in conjunction with the inner plate, the filter screen is placed into the cleaning tank to clean the parts. After the parts are cleaned, the cover plate is rotated to pull the connecting rope, which causes the sleeve plate and filter screen to rise inside the cleaning tank. At this time, the filter screen pulls the parts away from the cleaning liquid inside the cleaning tank until the sleeve plate moves to the top of the machine body. At this time, the water on the surface of the parts is allowed to drip down, avoiding the need for users to clean the parts frequently and effectively improving the convenience of parts cleaning and processing.
[0003] However, the existing technology has some problems: when the device is used in practice, although it can remove the parts from the cleaning liquid inside the cleaning tank through the filter, the cleaning liquid and stains will still adhere to the surface of the parts. After the cleaning liquid dries, some stains will remain on the surface of the parts, which makes the cleaning effect of the parts unstable. Therefore, we propose an ultrasonic cleaning machine with high stability. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a highly stable ultrasonic cleaning machine. After the parts are separated from the cleaning liquid inside the cleaning tank by the filter screen, the parts are rinsed, thereby avoiding the residue of dirt on the surface of the parts and ensuring the stability of the cleaning effect.
[0005] This invention is implemented as follows: a highly stable ultrasonic cleaner includes a housing. The top of the housing has a cleaning tank and a drying tank. An acoustic component is located at the rear end of the housing. Square frames are movably installed on the inner walls of both the cleaning tank and the drying tank. Filter screens are movably installed on the inner walls of the square frames. A frame is fixedly installed on the left side of the top of the housing. A vertical pipe is fixedly installed on the top of the frame. The bottom end of the vertical pipe passes through the frame and is rotatably connected to a nozzle. The nozzle is also connected to the frame through a drive component, which enables the nozzle to rotate.
[0006] Optionally, the drive assembly includes a driven gear, which is fixedly sleeved on the outer surface of the nozzle. A drive motor is fixedly mounted on the top of the frame. A rotating shaft is fixedly sleeved on the output shaft of the drive motor. The bottom end of the rotating shaft passes through the frame and is fixedly connected to a drive gear. The drive gear and the driven gear are meshed together.
[0007] Optionally, the acoustic component includes an ultrasonic generator, which is fixedly mounted on the back of the housing. Two ultrasonic transducers are fixedly mounted on the ultrasonic generator, and the other ends of the two ultrasonic transducers extend into the cleaning tank.
[0008] Optionally, a vertical rod is fixedly installed on the top of the frame, a horizontal rod is fixedly connected between the tops of the two vertical rods, a toothed plate is fixedly installed in the middle of the bottom end of the horizontal rod, a brake motor is fixedly installed on the rear side of the top of the box, a round shaft is fixedly sleeved on the output shaft of the brake motor, a spur gear is fixedly connected to the other end of the round shaft, and the spur gear is meshed with the toothed plate.
[0009] Optionally, both sides of the inner wall of the washing tank and the drying tank are provided with inner grooves, and both ends of the frame are fixedly installed with sliders located inside the inner grooves.
[0010] Optionally, a heater is fixedly installed on the right side of the housing, and a horizontal pipe is fixedly connected to the air outlet of the heater. The other end of the horizontal pipe extends into the drying chamber and is fixedly connected to an air outlet pipe.
[0011] Optionally, a cover plate is hinged to the right side of the top of the chamber, and the cover plate is disposed on the top of the drying tank.
[0012] Optionally, four casters are movably installed at the bottom of the box, and the four casters are respectively located at the four corners of the bottom of the box.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model, by setting up a vertical pipe, a spray pipe and a drive assembly, allows the staff to connect a water pipe to the vertical pipe and supply water to the spray pipe when the frame moves the filter screen above the cleaning tank. This allows the parts in the filter screen to be rinsed through the spray pipe, and the spray pipe can be rotated by the drive assembly to increase the rinsing range and further improve the rinsing effect. This also prevents dirt from adhering to the surface of the parts and ensures a good and stable cleaning effect.
[0015] 2. This utility model, by setting up a vertical rod, a horizontal rod, a toothed plate, a brake motor, and a spur gear, allows the brake motor to be activated when the operator needs to move the filter screen upwards. This causes the round shaft to drive the spur gear to rotate, which in turn causes the toothed plate to drive the horizontal rod and the vertical rod to move upwards. This, in turn, causes the vertical rod to drive the square frame and the filter screen upwards, removing the parts from the cleaning solution. This eliminates the need for manual operation by the operator and makes the product convenient to use.
[0016] 3. This utility model, by setting up a warm air blower, a horizontal pipe and an air outlet pipe, allows workers to move the washed parts into the filter screen inside the drying tank after rinsing. Then, the warm air blower is turned on, drawing in outside air, converting it into warm airflow, and then delivering it through the horizontal pipe to the air outlet pipe. Finally, it is blown out through the air outlet pipe, thereby drying the parts in the filter screen inside the drying tank and improving the parts processing efficiency.
[0017] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure provided by this utility model;
[0019] Figure 2 This is a schematic diagram of the top structure provided by this utility model;
[0020] Figure 3 This is a front sectional view of the structure provided by this utility model;
[0021] Figure 4 This is a schematic diagram of the front structure of the filter and frame provided by this utility model;
[0022] Figure 5 yes Figure 2 A magnified schematic diagram of the structure at point A in the middle.
[0023] In the diagram: 1. Box body; 2. Washing tank; 3. Drying tank; 4. Square frame; 5. Filter screen; 6. Frame; 7. Vertical pipe; 8. Spray nozzle; 9. Driven gear; 10. Drive motor; 11. Rotating shaft; 12. Drive gear; 13. Vertical rod; 14. Horizontal rod; 15. Gear plate; 16. Brake motor; 17. Round shaft; 18. Spur gear; 19. Inner groove; 20. Slider; 21. Ultrasonic generator; 22. Ultrasonic transducer; 23. Warm air blower; 24. Horizontal pipe; 25. Air outlet pipe; 26. Cover plate; 27. Casters. Detailed Implementation
[0024] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0025] like Figures 1 to 5 As shown in the figure, the ultrasonic cleaner with high stability provided by this utility model includes a housing 1. The top of the housing 1 is provided with a cleaning tank 2 and a drying tank 3. The rear end of the housing 1 is provided with an acoustic component. The inner walls of the cleaning tank 2 and the drying tank 3 are movably installed with a frame 4. The inner wall of the frame 4 is movably installed with a filter screen 5. The left side of the top of the housing 1 is fixedly installed with a frame 6. The top of the frame 6 is fixedly installed with a vertical pipe 7. The bottom end of the vertical pipe 7 passes through the frame 6 and is rotatably connected to a nozzle 8. The nozzle 8 is also connected to the frame 6 through a drive component, which enables the nozzle 8 to rotate.
[0026] Furthermore, the drive assembly includes a driven gear 9, which is fixedly sleeved on the outer surface of the nozzle 8. A drive motor 10 is fixedly mounted on the top of the frame 6. A rotating shaft 11 is fixedly sleeved on the output shaft of the drive motor 10. The bottom end of the rotating shaft 11 passes through the frame 6 and is fixedly connected to a drive gear 12. The drive gear 12 and the driven gear 9 are meshed together.
[0027] By starting the drive motor 10, the rotating shaft 11 can drive the drive gear 12 to rotate, which in turn drives the driven gear 9 to rotate the nozzle 8, thereby increasing the spraying range of the nozzle 8 and improving the rinsing effect on the parts.
[0028] Furthermore, the acoustic component includes an ultrasonic generator 21, which is fixedly mounted on the back of the housing 1. Two ultrasonic transducers 22 are fixedly mounted on the ultrasonic generator 21, and the other ends of the two ultrasonic transducers 22 extend into the cleaning tank 2.
[0029] The high-frequency oscillation signal emitted by the ultrasonic generator 21 is converted into high-frequency mechanical oscillation by the ultrasonic transducer 22 and propagated into the cleaning solvent in the cleaning tank 2. The ultrasonic waves radiate forward in the cleaning liquid in alternating dense and sparse phases, breaking down insoluble dirt and dispersing it in the cleaning liquid, thereby achieving the purpose of cleaning the parts.
[0030] Furthermore, a vertical rod 13 is fixedly installed on the top of the frame 4, and a horizontal rod 14 is fixedly connected between the tops of the two vertical rods 13. A toothed plate 15 is fixedly installed in the middle of the bottom end of the horizontal rod 14. A brake motor 16 is fixedly installed on the rear side of the top of the housing 1. A round shaft 17 is fixedly sleeved on the output shaft of the brake motor 16. A spur gear 18 is fixedly connected to the other end of the round shaft 17. The spur gear 18 is meshed with the toothed plate 15.
[0031] By activating the brake motor 16, the round shaft 17 can drive the spur gear 18 to rotate, which in turn causes the gear plate 15 to move the crossbar 14. This, in turn, causes the two square frames 4 and the filter screen 5 to move up or down via the vertical rod 13, making it easier for staff to place or remove the filter screen 5 and facilitating its use.
[0032] Furthermore, both sides of the inner wall of the washing tank 2 and the drying tank 3 are provided with inner grooves 19, and both ends of the frame 4 are fixedly installed with sliders 20 located inside the inner grooves 19.
[0033] The slider 20 is designed to provide good guidance for the up-and-down movement of the box 4, thereby making the box 4 more stable during the up-and-down movement.
[0034] Furthermore, a heater 23 is fixedly installed on the right side of the housing 1. A horizontal pipe 24 is fixedly connected to the air outlet of the heater 23. The other end of the horizontal pipe 24 extends into the drying chamber 3 and is fixedly connected to an air outlet pipe 25.
[0035] By activating the heater 23, external air can be drawn in, converted into warm air, and then transported through the horizontal pipe 24 to the inside of the air outlet pipe 25. Finally, the air outlet pipe 25 blows the air out, thereby drying the parts in the filter screen 5 inside the drying tank 3 and improving the parts processing efficiency.
[0036] Furthermore, a cover plate 26 is hinged to the right side of the top of the box 1, and the cover plate 26 is located on the top of the drying tank 3.
[0037] By covering the top of the drying chamber 3 with the cover plate 26, heat loss can be reduced and heat consumption can be decreased.
[0038] Furthermore, four casters 27 are movably installed at the bottom of the box 1, and the four casters 27 are respectively located at the four corners of the bottom of the box 1.
[0039] The design of the casters 27 makes it easy for staff to move the entire box 1.
[0040] Working principle and usage process of this utility model:
[0041] First, the workers place the parts in the filter screen 5 inside the cleaning tank 2. Then, they start the ultrasonic generator 21, which converts the ultrasonic waves into high-frequency mechanical vibrations through the ultrasonic transducer 22. These vibrations propagate into the cleaning solvent in the cleaning tank 2. The ultrasonic waves radiate forward in the cleaning solution, breaking down insoluble dirt and dispersing it in the solution, thus cleaning the parts. After cleaning, the brake motor 16 is started, causing the round shaft 17 to drive the spur gear 18 to rotate. This causes the gear plate 15 to move the horizontal bar 14 and the vertical bar 13 upwards. The vertical bar 13 then moves the square frame 4 and the filter screen 5 upwards, removing the parts from the cleaning solution. Afterward, workers can connect a water pipe to the vertical pipe 7 and supply water to the spray nozzle 8, allowing water to be sprayed onto the parts in the filter screen 5. The system performs rinsing, and by starting the drive motor 10, the active gear 12 drives the driven gear 9 to rotate, causing the nozzle 8 to rotate, thereby increasing the rinsing range and further improving the rinsing effect. This prevents stains from adhering to the surface of the parts, ensuring a good and stable cleaning effect. After the parts are rinsed, the staff can move the rinsed parts to the filter screen 5 in the drying tank 3. Unwashed parts are placed in the filter screen 5 inside the cleaning tank 2. While cleaning the parts inside the cleaning tank 2, the warm air fan 23 can be started. The warm air fan 23 draws in the outside air, converts it into warm airflow, and then delivers it to the air outlet 25 through the horizontal pipe 24. Finally, it is blown out through the air outlet 25, thereby drying the parts in the filter screen 5 inside the drying tank 3, thus improving the parts processing efficiency.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic cleaning machine with high stability, comprising a box (1), characterized in that: The top of the box (1) is provided with a cleaning tank (2) and a drying tank (3), the rear end of the box (1) is provided with a sound wave assembly, the inner wall of the cleaning tank (2) and the drying tank (3) is movably provided with a square box (4), the inner wall of the square box (4) is movably provided with a filter screen (5), the left side of the top of the box (1) is fixedly provided with a frame (6), the top of the frame (6) is fixedly provided with a vertical pipe (7), the bottom end of the vertical pipe (7) penetrates the frame (6) and is rotatably connected with a spray pipe (8), the spray pipe (8) and the frame (6) are further connected through a driving assembly, and the driving assembly can drive the spray pipe (8) to rotate.
2. The ultrasonic cleaning machine according to claim 1, wherein: The driving assembly comprises a driven gear (9), the driven gear (9) is fixedly sleeved on the outer surface of the spray pipe (8), the top of the frame (6) is fixedly provided with a driving motor (10), the output shaft of the driving motor (10) is fixedly sleeved with a rotating shaft (11), the bottom end of the rotating shaft (11) penetrates the frame (6) and is fixedly connected with a driving gear (12), and the driving gear (12) is in meshing connection with the driven gear (9).
3. The ultrasonic cleaning machine of claim 1, wherein: The sound wave assembly comprises an ultrasonic generator (21), the ultrasonic generator (21) is fixedly installed on the back of the box (1), two ultrasonic transducers (22) are fixedly installed on the ultrasonic generator (21), and the other ends of the two ultrasonic transducers (22) extend into the cleaning tank (2).
4. The ultrasonic cleaning machine of claim 1, wherein: The top of the square box (4) is fixedly provided with a vertical rod (13), the top of the two vertical rods (13) is fixedly connected with a horizontal rod (14), the middle of the bottom end of the horizontal rod (14) is fixedly provided with a toothed plate (15), the rear side of the top of the box (1) is fixedly provided with a brake motor (16), the output shaft of the brake motor (16) is fixedly sleeved with a circular shaft (17), the other end of the circular shaft (17) is fixedly connected with a spur gear (18), and the spur gear (18) is in meshing connection with the toothed plate (15).
5. The ultrasonic cleaning machine of claim 1, wherein: The two sides of the inner wall of the cleaning tank (2) and the drying tank (3) are provided with an inner groove (19), and the two ends of the square box (4) are fixedly provided with a sliding block (20) located in the inner groove (19).
6. The ultrasonic cleaning machine of claim 1, wherein: The right side of the box (1) is fixedly provided with a hair drier (23), the air outlet end of the hair drier (23) is fixedly connected with a horizontal pipe (24), the other end of the horizontal pipe (24) extends into the drying tank (3) and is fixedly connected with an air outlet pipe (25).
7. The ultrasonic cleaning machine of claim 1, wherein: The right side of the top of the box (1) is hingedly provided with a cover plate (26), and the cover plate (26) is arranged on the top of the drying tank (3).
8. The ultrasonic cleaning machine of claim 1, wherein: The bottom of the box (1) is movably provided with four universal wheels (27), and the four universal wheels (27) are arranged at the four corners of the bottom of the box (1).
Citation Information
Patent Citations
Ultrasonic cleaning machine
CN218574458U