Butt joint equipment for circular pipe welding
By designing a docking device for round pipe welding, automatic docking and welding of steel pipes is achieved through rack and pinion meshing and moving parts, solving the problems of cumbersome material feeding and weld gaps, and improving the practicality of welding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-03
AI Technical Summary
Existing steel pipe welding equipment has cumbersome material loading and gaps at the welding position, which reduces its practicality.
A docking device comprising a base plate, a rack, a moving component, a fixed rotating component, and a lifting welding component was designed. The moving component is driven by the meshing of the rack to realize the automatic docking and welding of steel pipes. The steel pipes are clamped by the support component and the fixed rotating component, and the lifting welding component performs precise welding.
It simplifies the steel pipe feeding process, ensures the accuracy of the welding position, reduces gaps, and improves the practicality of welding.
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Figure CN224073728U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding equipment technology, specifically to a butt welding device for welding round pipes. Background Technology
[0002] In the construction of steel pipes, welding is required to meet certain structural requirements. Patent document CN210172922U discloses a steel pipe welding device for steel pipe furniture production, including a base. A fixing plate is fixedly installed on the top of the base, and a groove is formed on one side of the front of the base. A connecting plate is movably sleeved on one side of the top of the base, and the bottom of the connecting plate extends into the inner cavity of the groove and is fixedly installed with a slider. One side of the slider is fixedly connected to one end of a spring, and the other end of the spring is fixedly connected to the inner wall of the groove. This steel pipe welding device for steel pipe furniture production, through the cooperation of the fixing rod, clamping plate, fixing sleeve, compression spring, and bolts, facilitates better fixing of the steel pipe and allows the welding device to weld steel pipes of various sizes. This avoids the problem of the welding type of the steel pipe welding device being fixed, which greatly reduces its practicality, thus improving the practicality of the steel pipe welding device.
[0003] Although the aforementioned patent can achieve welding and fixing of steel pipes of various sizes, the feeding of steel pipes is cumbersome, requiring workers to pass the steel pipes through the clamps, coolers, and annular sleeves. In addition, the welding nozzles built into the annular sleeves cannot complete the welding at the joints of the steel pipes, resulting in gaps at the weld positions.
[0004] Therefore, we have made improvements to this and proposed a butt welding device for round pipe welding. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a butt welding device for round pipes, which solves the problems of cumbersome steel pipe feeding and gaps at the welding position in existing technologies.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a butt welding device for round pipes, including a base plate, a rack fixedly provided in the middle of the base plate along the length direction of the base plate, five moving parts meshing and moving on the rack, fixed rotating parts symmetrically provided on the upper part of the moving parts at both ends of the rack, a support part fixedly provided on the upper part of the moving parts between the fixed rotating parts, and a lifting welding part provided in the middle of one side of the base plate along the length direction;
[0007] The supporting components include a supporting frame, an arc-shaped plate, supporting rollers, and a screw. The supporting frame is located on the upper part of the moving component. The arc-shaped plate is fixedly located on the upper part of the supporting frame. Multiple supporting rollers are provided, and the multiple supporting rollers are evenly rotated and located in the inner cavity of the supporting rollers along the axis of the arc-shaped plate. The end of the screw is rotatably connected to the upper part of the moving component. The middle part of the screw is threadedly connected to the bottom of the supporting frame through a threaded sleeve. The threaded sleeve is fixedly connected to the bottom wall of the supporting frame through the thread. The front end of the screw is located in the inner cavity of the supporting frame.
[0008] As a preferred embodiment, a throttle handle is fixedly provided at the front end of the screw;
[0009] The support frame has guide holes at both ends symmetrically arranged, and the upper part of the moving part has guide rods symmetrically arranged longitudinally. The guide rods and guide holes are slidably connected.
[0010] As a preferred embodiment, the moving component includes a moving base, a moving gear, and a drive motor. The moving base has a portal-shaped housing structure. The moving gear is rotatably mounted in the inner cavity of the moving base via a rotating shaft. The drive motor is fixedly connected to one end of the rotating shaft and is fixedly mounted on one side of the moving base.
[0011] As a preferred embodiment, the moving gear meshes with the rack, and the rack has symmetrical guide grooves on both sides. The lower part of the side walls of the moving seat has symmetrical guide rails facing the inner cavity of the moving seat, and the guide rails are slidably and tightly fitted in the guide grooves.
[0012] As a preferred embodiment, the fixed rotating component includes a support plate, a chuck, and a stepper motor. The support plate is longitudinally fixedly disposed on the upper part of the movable seat, the chuck is disposed on the upper part of the support plate near the support component, and the stepper motor is fixedly disposed on the upper part of the support plate away from the support component. The stepper motor is fixedly connected to the chuck.
[0013] As a preferred embodiment, the lifting welding component includes a lifting bracket, a lifting cylinder, a swing mechanism, and a welding torch. The lifting bracket is fixedly and longitudinally positioned at the middle of one side of the base plate along its length. The lifting cylinder is fixedly positioned at the upper part of the lifting bracket. The swing mechanism is fixedly positioned with the piston rod of the lifting cylinder. The welding torch is fixedly positioned with the swing mechanism. The welding torch is connected to a welding machine.
[0014] As a preferred embodiment, the piston rod of the lifting cylinder is located on the upper part of the support member in the middle of the rack, and the welding torch is located on the upper part of the support member in the middle of the rack.
[0015] This utility model has the following beneficial effects:
[0016] Workers simply place the steel pipes onto the support components, making the loading operation simple. The support components can adjust the height of the steel pipes to be connected, facilitating the clamping of the rotating components to secure the end of the steel pipes. The rotating components can connect the front end of the steel pipes by moving in opposite directions, and achieve circumferential welding at the joint of the steel pipes by rotating.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a butt welding device for round pipes according to the present invention;
[0019] Figure 2 for Figure 1 A magnified structural diagram of part A;
[0020] Figure 3 This is a schematic diagram of the support frame structure of a welding device for round pipes according to the present invention;
[0021] In the diagram, 1. Base plate; 2. Rack; 3. Moving part; 4. Fixed rotating part; 5. Supporting part; 6. Lifting and welding part; 7. Support frame; 8. Arc plate; 9. Support roller; 10. Screw; 11. Threaded sleeve; 12. Throttle; 13. Guide hole block; 14. Guide rod; 15. Moving seat; 16. Moving gear; 17. Drive motor; 18. Rotating shaft; 19. Guide rail groove; 20. Guide rail strip; 21. Support plate; 22. Chuck; 23. Stepper motor; 24. Lifting bracket; 25. Lifting cylinder; 26. Oscillator; 27. Welding torch. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] Please refer to the examples. Figures 1 to 3This utility model provides a technical solution: a butt welding device for round pipe welding, including a base plate 1, a rack 2 fixedly provided in the middle of the base plate 1 along the length direction of the base plate 1, five moving parts 3 meshing and moving on the rack 2, fixed rotating parts 4 symmetrically provided on the upper part of the moving parts 3 at both ends of the rack 2, a support part 5 fixedly provided on the upper part of the moving parts 3 between the fixed rotating parts 4, and a lifting welding part 6 provided in the middle of one side of the base plate 1 along the length direction.
[0025] The supporting component 5 includes a supporting frame 7, an arc plate 8, a supporting roller 9, and a screw 10. The supporting frame 7 is disposed on the upper part of the moving component 3. The arc plate 8 is fixedly disposed on the upper part of the supporting frame 7. Multiple supporting rollers 9 are provided, and the multiple supporting rollers 9 are evenly rotated and disposed in the inner cavity of the supporting rollers 9 along the axis of the arc plate 8. The end of the screw 10 is rotatably disposed with the upper part of the moving component 3. The middle part of the screw 10 is threadedly connected to the bottom of the supporting frame 7 through a threaded sleeve 11. The threaded sleeve 11 is fixedly connected to the bottom wall of the supporting frame 7 through the thread. The front end of the screw 10 is disposed in the inner cavity of the supporting frame 7.
[0026] The screw 10 is fixedly provided with a throttle 12 at its front end;
[0027] The support frame 7 has guide hole blocks 13 symmetrically arranged at both ends of its bottom, and the moving part 3 has guide rods 14 symmetrically arranged longitudinally on its upper part. The guide rods 14 and guide hole blocks 13 are slidably connected through each other.
[0028] The movable component 3 includes a movable base 15, a movable gear 16, and a drive motor 17. The movable base 15 has a portal-shaped housing structure. The movable gear 16 is rotatably disposed in the inner cavity of the movable base 15 via a rotating shaft 18. The drive motor 17 is fixedly connected to one end of the rotating shaft 18 and is fixedly disposed on one side of the movable base 15.
[0029] The movable gear 16 is meshed with the rack 2. The rack 2 has symmetrical guide rail grooves 19 on both sides. The lower part of the side walls of the movable seat 15 is symmetrically provided with guide rails 20 facing the inner cavity of the movable seat 15. The guide rails 20 are tightly fitted and slidably disposed in the guide rail grooves 19.
[0030] The fixed rotating component 4 includes a support plate 21, a chuck 22, and a stepper motor 23. The support plate 21 is longitudinally fixedly disposed on the upper part of the movable seat 15. The chuck 22 is disposed on the upper part of the support plate 21 near the support component 5. The stepper motor 23 is fixedly disposed on the upper part of the support plate 21 away from the support component 5. The stepper motor 23 is fixedly connected to the chuck 22.
[0031] The lifting welding component 6 includes a lifting bracket 24, a lifting cylinder 25, a swing device 26, and a welding torch 27. The lifting bracket 24 is fixedly and longitudinally arranged in the middle of one side of the base plate 1 along its length. The lifting cylinder 25 is fixedly arranged on the upper part of the lifting bracket 24. The swing device 26 is fixedly arranged with the piston rod of the lifting cylinder 25. The welding torch 27 is fixedly arranged with the swing device 26. The welding torch 27 is connected to a welding machine.
[0032] The piston rod of the lifting cylinder 25 is located on the upper part of the support member 5 located in the middle of the rack 2, and the welding torch 27 is located on the upper part of the support member 5 located in the middle of the rack 2.
[0033] The working principle of this utility model:
[0034] Place the ends of the two steel pipes to be welded on the arc plates 8 of the support components 5 located at both ends of the rack 2, and place the front ends of the two steel pipes on the arc plates 8 of the support components 5 located in the middle of the rack 2. By rotating the handle 12, the height of the steel pipes is adjusted by using the screw 10 and the threaded sleeve 11 so that the ends of the two steel pipes can be clamped and fixed to the chucks 22 at both ends of the rack 2.
[0035] When the moving part 3 at the bottom of the fixed rotating part 4 is activated, the drive motor 17 drives the two fixed rotating parts 4 to move in opposite directions through the moving gear 16 and rack 2, so that the front ends of the two steel pipes are connected.
[0036] The lifting cylinder 25 of the lifting welding component 6 is activated, and the lifting cylinder 25 drives the welding torch 27 to approach the gap where the two steel pipes are joined. The oscillator 26 adjusts the angle of the welding torch 27.
[0037] Stepper motor 23 starts, driving the steel pipe to rotate slowly, and welding torch 27 welds the joint between the two steel pipes.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0039] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A butt joining apparatus for circular pipe welding, characterized by: It includes the base plate (1), the middle part of the base plate (1) is fixedly provided with a rack (2) along the length direction of the base plate (1), the rack (2) engages five moving components (3), the upper part of the moving component (3) provided on both ends of the rack (2) is symmetrically provided with a fixed rotating component (4), the upper part of the moving component (3) provided between the fixed rotating component (4) is fixedly provided with a supporting component (5), and the middle part of one side of the base plate (1) in the length direction is provided with a lifting welding component (6); The supporting component (5) includes a supporting frame (7), an arc-shaped plate (8), a supporting roller (9) and a screw rod (10), the supporting frame (7) is arranged on the upper part of the moving component (3), the arc-shaped plate (8) is fixedly arranged on the upper part of the supporting frame (7), the supporting roller (9) is provided with a plurality of supporting rollers (9), the plurality of supporting rollers (9) are uniformly arranged in the inner cavity of the supporting roller (9) along the axis of the arc-shaped plate (8), the end of the screw rod (10) is rotatably arranged on the upper part of the moving component (3), the middle part of the screw rod (10) is threadedly connected with the bottom of the supporting frame (7) through a threaded sleeve (11), the threaded sleeve (11) is fixedly connected with the bottom wall of the supporting frame (7), and the front end of the screw rod (10) is arranged in the inner cavity of the supporting frame (7).
2. A butt joining apparatus for welding a circular pipe according to claim 1, wherein: The front end of the screw rod (10) is fixedly provided with a rotating handle (12). The bottom of the supporting frame (7) is symmetrically provided with a guide hole block (13), the upper part of the moving component (3) is symmetrically and longitudinally provided with a guide rod (14), and the guide rod (14) is slidably arranged in the guide hole block (13).
3. A butt joining apparatus for welding a circular pipe according to claim 1, wherein: The moving component (3) includes a moving seat (15), a moving gear (16) and a driving motor (17), the moving seat (15) is a door type housing structure, the moving gear (16) is rotatably arranged in the inner cavity of the moving seat (15) through a rotating shaft (18), one end of the driving motor (17) is fixedly connected with the rotating shaft (18), and the driving motor (17) is fixedly arranged on one side of the moving seat (15).
4. A butt joining apparatus for welding a circular pipe according to claim 3, wherein: The moving gear (16) is arranged in mesh with the rack (2), the rack (2) is symmetrically provided with a guide rail groove (19) on both sides, the lower part of the sidewall of the moving seat (15) is symmetrically provided with a guide rail strip (20) towards the inner cavity of the moving seat (15), and the guide rail strip (20) is slidably arranged in the guide rail groove (19).
5. A butt joining apparatus for welding a circular pipe according to claim 1, wherein: The fixed rotating component (4) includes a supporting plate (21), a chuck (22) and a stepping motor (23), the supporting plate (21) is fixedly arranged on the upper part of the moving seat (15), the chuck (22) is arranged on the upper part of the supporting plate (21) close to one side of the supporting component (5), the stepping motor (23) is fixedly arranged on the upper part of the supporting plate (21) away from one side of the supporting component (5), and the stepping motor (23) is fixedly connected with the chuck (22).
6. A butt joining apparatus for welding a circular pipe according to claim 1, wherein: The lifting welding part (6) comprises a lifting support (24), a lifting cylinder (25), a swing device (26) and a welding gun (27), the lifting support (24) is fixedly arranged at the middle part of the length direction of the one side of the bottom plate (1), the lifting cylinder (25) is fixedly arranged at the upper part of the lifting support (24), the swing device (26) is fixedly arranged with the piston rod of the lifting cylinder (25), the welding gun (27) is fixedly arranged with the swing device (26), and the welding gun (27) is connected with a welding machine.
7. A butt joining apparatus for welding a circular tube according to claim 6, wherein: The piston rod of the lifting cylinder (25) is arranged at the upper part of the support part (5) located at the middle part of the rack (2), and the welding gun (27) is arranged at the upper part of the support part (5) located at the middle part of the rack (2).
Citation Information
Patent Citations
Steel pipe welding device for steel pipe furniture production
CN210172922U