Automatic elastic sheet producing and processing device
By designing an automated spring production and processing device, and utilizing a transmission system and processing mechanism, the problem of low automation in spring production was solved, and efficient automated manufacturing of springs was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2026-04-03
AI Technical Summary
The production and processing of shrapnel has a low degree of automation, and the positioning process is complex and lacks automation, especially in the opening and closing of high-pressure valves.
An automated shrapnel production and processing device was designed, including a support mechanism, a transmission system, and a processing mechanism. The device utilizes a transmission motor to drive a transmission roller and a push telescopic rod, and achieves automated positioning and processing of the shrapnel through a U-shaped insertion track and a pressing fixture.
It has improved the automation level of spring production, simplified the positioning process, and achieved efficient automated manufacturing of springs.
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Figure CN224073733U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated spring clip technology, specifically to an automated spring clip production and processing device. Background Technology
[0002] Metal springs (also known as dome switches) are made of ultra-thin (0.05mm-0.1mm thickness) and ultra-thick (generally higher hardness) stainless steel 301 or 304. Metal springs are an important component of switches. They are mainly used in membrane switches, contact switches, PCB boards, FPC boards, medical devices, and other products.
[0003] A search revealed a sorting device for the production of boron carbide anti-armor bulletproof discs, application number CN202021304465.3.
[0004] This utility model discloses a sorting device for producing boron carbide anti-armor bulletproof shrapnel, comprising a workbench and an auxiliary frame. The auxiliary frame is installed on the upper wall of the workbench, and a support structure is installed on the upper wall of the workbench. Two rotating structures are installed on the upper wall of the workbench, and a transmission structure is respectively fitted on the front end of the two rotating structures. An impact structure is installed on the lower wall of the auxiliary frame, and a scanning structure is installed on the front wall of the auxiliary frame. This sorting device for producing boron carbide anti-armor bulletproof shrapnel has a simple structure, is easy to disassemble and assemble, is relatively easy to clean and maintain, and has low production costs. This sorting device can also sort boron carbide anti-armor bulletproof shrapnel of different qualities by changing the impact hammer. Most importantly, this sorting device for producing boron carbide anti-armor bulletproof shrapnel is very easy to operate, does not require operators to have professional skills, and one person can complete the sorting task.
[0005] 1) In the production and processing of spring clips, the degree of automation is low. The positioning and processing schemes for spring clips are usually quite complex, and the processing schemes for the corresponding metal spring clips are complex, as are the handling stages in the automated processing and preparation of spring clips.
[0006] 2) In addition, during the use of conventional valves, it is essential to have automated valve opening and closing mechanisms for the opening and closing of high-pressure valves. Utility Model Content
[0007] The purpose of this utility model is to provide an automated spring production and processing device. In the process of spring production and processing, the degree of automation is low, the positioning and processing scheme of springs is usually quite complicated, and there are also problems in the processing and preparation stage of the corresponding automated springs in the processing scheme of the corresponding metal springs.
[0008] To achieve the above objectives, the present invention provides the following technical solution: an automated spring sheet production and processing device, comprising a support mechanism, the support mechanism comprising a ground-supported placement access base, a fitting top plate being installed at the top center of the placement access base, a first access base being provided at the top center of the fitting top plate, and a triangular processing base being vertically installed at the top center of the first access base.
[0009] The triangular machining base has several connecting bases arranged sequentially on its sides. A top cover is installed at the center of the top of each of the connecting bases. An adjusting base is provided on the top surface of the top cover. A linkage bracket for support is installed at the center of the top of the adjusting base. An assembly bracket is provided at the center of the end of the linkage bracket.
[0010] As a preferred embodiment of this utility model: a connecting box is installed on the back of the linkage bracket, and adjusting springs are symmetrically provided on both sides of the connecting box. A second access base is provided on the back of the adjusting spring, and a drive motor is provided at the end of the second access base.
[0011] As a preferred embodiment of this utility model: a transmission roller shaft is vertically installed at the top center of the transmission motor, a transmission base is installed at the top center of the transmission roller shaft, an adapter plate is installed on the side wall of the transmission base, and a processing mechanism is provided at the top center of the adapter plate.
[0012] As a preferred embodiment of this utility model: the processing mechanism includes a hexagonal processing disk disposed on the top surface of the triangular processing base, and U-shaped insertion rails are provided at the four corners of the top surface of the hexagonal processing disk, and a push telescopic rod for pushing processing is provided in the middle of the U-shaped insertion rails.
[0013] As a preferred embodiment of the present invention: the middle part of the hexagonal processing disc is provided with an extrusion fixture for shaping, the top edge of the extrusion fixture is provided with an assembly base, the top center of the assembly base is provided with an assembly bracket, and the surface of the assembly bracket is provided with a load-bearing adjustment base.
[0014] As a preferred embodiment of this utility model: one end of the adjusting spring is provided with a bearing base, and one end of the bearing base is respectively connected through the surface of the transmission base.
[0015] As a preferred embodiment of this utility model, the end of the assembly bracket is provided with several adjustment knobs.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1) By using the placement of the access base and the fitting of the top plate assembly, the specific combination of the access bases is achieved. The surface of the U-shaped plug-in track is used for pushing, and the rod structure of the telescopic rod is closed towards the center. The assembly bracket and the cover of the top cover are used to block one end. Driven by the access base and the drive motor, the surface of the corresponding drive base is triggered to rotate, changing the one end of the bearing base to move, triggering the push telescopic rod to move towards the center, improving the automated production of spring pieces and facilitating the corresponding manufacturing.
[0018] 2) The top cover and the surface of the base are used to achieve the pushing displacement. The U-shaped plug-in track and the corresponding push telescopic rod structure are matched towards the middle cavity. The assembly of the adjustment base is used to achieve mutual adaptation. One end of the bearing base is used to move. The supporting end of the assembly bracket is connected front and back. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the first access base structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the adjusting base structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the adapter plate structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the triangular machining base structure of this utility model.
[0024] In the diagram: 1. Support mechanism; 11. Placement base; 12. Top plate fitting; 13. First access base; 14. Triangular machining base; 15. Connecting base; 16. Top cover; 17. Adjusting base; 18. Linkage bracket; 19. Connecting frame; 191. Connecting box; 192. Adjusting spring; 193. Second access base; 194. Drive motor; 195. Drive roller; 196. Drive base; 197. Adapter plate;
[0025] 2. Machining mechanism; 21. Hexagonal machining disc; 22. U-shaped plug-in rail; 23. Push telescopic rod; 24. Extrusion clamp; 25. Assembly base; 26. Bearing top cover; 27. Assembly bracket; 28. Bearing adjustment base; 281. Bearing base; 282. Adjustment knob. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1 - Figure 5 This utility model provides a technical solution: an automated spring sheet production and processing device, including a support mechanism 1, the support mechanism 1 including a ground support placement base 11, a top plate 12 is installed at the top center of the top of the placement base 11, a first access base 13 is provided at the top center of the top of the top plate 12, and a triangular processing base 14 is vertically installed at the top center of the first access base 13.
[0028] A number of connecting bases 15 are arranged sequentially on the sides of the triangular machining base 14. A top cover 16 is installed at the top center of the top of the connecting bases 15. An adjusting base 17 is provided on the top surface of the top cover 16. A linkage bracket 18 for support is installed at the top center of the adjusting base 17. A connecting bracket 19 is provided at the end center of the linkage bracket 18.
[0029] In this embodiment: a connecting box 191 is installed on the back of the linkage bracket 18. Adjusting springs 192 are symmetrically provided on both sides of the box body of the connecting box 191. A second access base 193 is provided on the back of the adjusting spring 192. A drive motor 194 is provided at the end of the second access base 193.
[0030] The elastic extension and retraction states of the connecting box 191 and the adjusting spring 192 are used to change the movement of the second access base 193.
[0031] In this embodiment: a transmission roller shaft 195 is vertically mounted at the top center of the transmission motor 194, a transmission base 196 is mounted at the top center of the transmission roller shaft 195, an adapter plate 197 is mounted on the side wall of the transmission base 196, and a processing mechanism 2 is provided at the top center of the adapter plate 197.
[0032] The machining mechanism 2 is triggered to move back and forth by the axial rotation of the transmission base 196 and the transmission roller shaft 195, and the surface structure of the adapter plate 197 is used for limitation.
[0033] In this embodiment: the processing mechanism 2 includes a hexagonal processing disk 21 disposed on the top surface of the triangular processing base 14. U-shaped insertion rails 22 are provided at the four corners of the top surface of the hexagonal processing disk 21. A push telescopic rod 23 for pushing processing is provided in the middle of the U-shaped insertion rail 22.
[0034] The U-shaped plug-in track 22 and the push telescopic rod 23 are used to move towards the track position, and the triangular machining base 14 forms a cross-shaped mutual adaptation around its surface.
[0035] In this embodiment: the middle part of the hexagonal processing disk 21 is provided with an extrusion clamp 24 for shaping, the top edge of the extrusion clamp 24 is provided with an assembly base 25, the top center of the assembly base 25 is provided with an assembly bracket 27, the top center of the top cover 26 is provided with an assembly bracket 27, and the surface of the assembly bracket 27 is provided with a load-bearing adjustment base 28.
[0036] The assembly base 25 and the cover surface of the supporting top cover 26 are used to enable the various assembly brackets 27 to be mutually adapted. The extrusion clamp 24 and the surface of the assembly base 25 are used to achieve the matching setting of the corresponding extrusion clamp 24.
[0037] In this embodiment: one end of the adjusting spring 192 is provided with a bearing base 281, and one end of the bearing base 281 is respectively connected through the surface of the transmission base 196.
[0038] The load-bearing base 281 and the transmission base 196 are combined, and the elastic buffer of the adjusting spring 192 is used to tighten after extension and retraction.
[0039] In this embodiment, the end of the mounting bracket 27 is provided with several adjustment knobs 282.
[0040] The assembly bracket 27 is moved by adjusting knob 282.
[0041] In practical use, the first step is to provide support by using the surface that fits the top plate 12.
[0042] At this time, the user uses the surface of the first access base 13 to achieve bonding, limits the position according to the end of the access base 11, and assembles according to the plate structure of the top plate 12. The first access base 13 is used to form a combination. After the combination is completed, the spring sheet is formed and the assembly is realized.
[0043] Step 2: Assemble the triangular machining base 14;
[0044] After the hexagonal processing plate 21 is assembled, the surface of the U-shaped insertion track 22 is further cross-matched and evenly distributed to form a cavity structure. At this time, the user uses the U-shaped insertion track 22 to uniformly transport the push telescopic rod 23 to the surface of the first access base 13 and to the center of the first access base 13 to achieve mutual matching.
[0045] At this time, the user starts the drive motor 194 and powers it on, directly triggering the surface of the corresponding drive base 196 to rotate further. The surface of the corresponding bearing base 281 moves back and forth, and the push telescopic rod 23 is clamped and installed according to the surface of the mounting bracket 27. When the drive motor 194 triggers the rotation of the drive roller shaft 195 of the eccentric wheel, the user moves back and forth through the surface of the corresponding mounting bracket 27. The user pushes the surface of the push telescopic rod 23 towards the center position of the central triangular processing base 14, and performs processing at the center position of the first access base 13. According to the surface of the connecting frame 19, the spring sheet is automatically processed and elastically extruded into mutually shaped spring sheets.
[0046] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automated bullet production and processing device comprising a support mechanism (1), characterized in that, The supporting mechanism (1) includes a ground supporting placement access base (11), a top end middle part of the placement access base (11) is provided with a top plate (12), a top end middle part of the top plate (12) is provided with a first access base (13), and a top end middle part of the first access base (13) is vertically provided with a triangular processing base (14); A plurality of link bases (15) are sequentially arranged on the side of the triangular processing base (14), a plurality of top end middle parts of the link bases (15) are provided with upper top covers (16), a top surface of the upper top cover (16) is provided with an adjusting base (17), a top end middle part of the adjusting base (17) is provided with a linkage support (18) for supporting, and an end middle part of the linkage support (18) is provided with a link frame (19).
2. The automatic bullet production and processing device according to claim 1, characterized in that: The linkage support (18) is provided with a link box (191) on the back surface, the link box (191) is provided with adjusting springs (192) on both sides of the box body, respectively, a back surface of the adjusting spring (192) is provided with a second access base (193), and an end of the second access base (193) is provided with a transmission motor (194).
3. The automatic bullet production and processing device according to claim 2, characterized in that: A top end middle part of the transmission motor (194) is vertically provided with a transmission roller shaft (195), a top end middle part of the transmission roller shaft (195) is provided with a transmission base (196), a side wall of the transmission base (196) is provided with an adaptive plate (197), and a top end middle part of the plate surface of the adaptive plate (197) is provided with a processing mechanism (2).
4. The automatic bullet production and processing device according to claim 3, characterized in that: The processing mechanism (2) comprises a hexagonal processing disc (21) arranged on the top surface of the triangular processing base (14), U-shaped plug-in tracks (22) are arranged at the top four corner positions of the disc surface of the hexagonal processing disc (21), and a pushing telescopic rod (23) for pushing processing is arranged in the middle part of the U-shaped plug-in track (22).
5. The automatic bullet production and processing device according to claim 4, characterized in that: A middle part of the hexagonal processing disc (21) is provided with an extrusion clamp (24) for shaping, a top end side of the extrusion clamp (24) is provided with an assembly base (25), a top end middle part of the assembly base (25) is provided with a bearing top cover (26), a top end middle part of the bearing top cover (26) is provided with an assembly support (27), and a surface of the assembly support (27) is provided with a bearing adjusting base (28).
6. The automatic bullet production and processing device according to claim 2, characterized in that: One end of the adjusting spring (192) is provided with a bearing base (281), and one end of the bearing base (281) is arranged through the surface of the transmission base (196) in transmission.
7. The automatic bullet production and processing device according to claim 5, characterized in that: An end of the assembly support (27) is provided with a plurality of adjusting knobs (282).
Citation Information
Patent Citations
Sorting equipment for producing boron carbide anti-armor bulletproof pieces
CN212703117U