Rust removal equipment for iron nail machining

Abstract

The utility model relates to the technical field of rust removal equipment, in particular to rust removal equipment for iron nail processing, which comprises a base, a disc is rotatably arranged on the base, four groups of cylinders are uniformly distributed on the disc, a heating resistance wire is arranged on the inner wall of each cylinder, and the heating resistance wire is arranged on the outer wall of each cylinder. The device comprises a base, two sets of electric telescopic columns are fixedly mounted on the base, a transverse plate is fixedly mounted at the ends of output shafts of the two sets of electric telescopic columns, a mounting plate is fixedly mounted in the middle of the transverse plate, a stirring motor is fixedly mounted at the top of the mounting plate, and a rotating disc is rotatably arranged at the bottom of the mounting plate; according to the rust removal equipment for iron nail machining, the rust removal effect on the iron nails can be enhanced, the rust-removed iron nails can be cleaned and dried, the process conversion time is saved, the cleanliness and the drying state of the treated iron nails are guaranteed, the iron nail machining efficiency is effectively improved, and practicability is high.

Description

Technical Field

[0001] This utility model belongs to the technical field of rust removal equipment, and in particular relates to a rust removal device for nail processing. Background Technology

[0002] Rust removal equipment for nail processing is a device used to remove rust from the surface of nails. It typically uses physical or chemical methods (such as sandblasting, tumble polishing, or pickling) to efficiently and quickly remove the rust layer while maintaining the integrity and quality of the nails. It is widely used in hardware processing, machinery manufacturing, and other fields to improve the processing efficiency and product quality of nails.

[0003] Existing rust removal equipment for nail processing is mostly single-function, mainly limited to providing a single rust removal method, lacking subsequent processing of the nails after rust removal. This leads to frequent process changes, increases processing time and costs, and thus affects the overall efficiency of nail processing. Improvements are needed, and therefore, a new rust removal equipment for nail processing is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a rust removal device for nail processing, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a rust removal device for nail processing, comprising a base, a disc rotatably mounted on the base, a cylinder mounted on the disc, four evenly distributed groups of heating resistance wires on the inner wall of each cylinder, two sets of electric telescopic columns fixedly mounted on the base, a horizontal plate fixedly mounted at the output shaft ends of the two sets of electric telescopic columns, an mounting plate fixedly mounted in the middle of the horizontal plate, a stirring motor fixedly mounted on the top of the mounting plate, a turntable rotatably mounted at the bottom of the mounting plate, the output shaft end of the stirring motor fixedly mounted to the rotating shaft end of the turntable, a vertical rod in the middle of the turntable, evenly distributed stirring rods fixedly mounted on the vertical rod, magnetic rods fixedly mounted inside the stirring rods, and a driving component for driving the cylinder to rotate in a ring within the base.

[0006] As a further description of the above solution: by setting up a base, disc, cylinder, electric telescopic column, horizontal plate, mounting plate, stirring motor, turntable, vertical rod, stirring rod, magnetic rod, and the coordinated operation of the driving components, not only can the rust removal effect on iron nails be enhanced, but the iron nails after rust removal can also be cleaned and dried. This saves the time of process changeover and ensures the cleanliness and dryness of the iron nails after processing, effectively improving the processing efficiency of iron nails and making it highly practical.

[0007] Preferably, the driving component includes a drive motor fixedly installed in the base, a driving wheel and a driven wheel rotatably installed in the base, and a belt sleeved on the driving wheel and the driven wheel.

[0008] As a further description of the above scheme: the components within the drive unit are described.

[0009] Preferably, the output shaft end of the drive motor is fixedly installed with the middle of the drive wheel, the belt is connected to the drive wheel and the driven wheel respectively, and the shaft end of the driven wheel is fixedly installed with the shaft end of the disc.

[0010] As a further description of the above scheme: the positional relationship of the components within the driving unit is described.

[0011] Preferably, the dimensions of the vertical rod and the stirring rod are adapted to the inner diameter of the cylinder.

[0012] As a further description of the above solution: the dimensions of the vertical rod and the stirring rod are adapted to the inner diameter of the cylinder, which can improve the stirring and adsorption effect on the iron nails.

[0013] Preferably, the mounting plate is circular, and the size of the mounting plate is adapted to the size of the cylinder opening.

[0014] As a further description of the above solution: the mounting plate is set to be circular, and the size of the mounting plate is adapted to the size of the cylinder opening, so as to seal the cylinder opening when the iron nail is stirring, and prevent solid or liquid from splashing out of the cylinder opening.

[0015] Preferably, a locking block is fixedly installed at the top of the vertical rod, and a locking slot is opened on the bottom surface of the turntable, with the locking block engaging with the locking slot.

[0016] As a further description of the above solution: a locking block is fixedly installed at the top of the vertical rod, and a locking slot is opened on the bottom surface of the turntable. The locking block is locked onto the locking slot, which allows for easy disassembly and assembly of the vertical rod and the stirring rod, facilitating the removal of iron nails adsorbed on the stirring rod.

[0017] Preferably, the base is provided with a controller, which is electrically connected to both the stirring motor and the drive motor.

[0018] As a further description of the above solution: setting up a controller enables automatic control of each component of the device.

[0019] In summary, compared with the prior art, the beneficial effects of this utility model are as follows: by setting up a base, disc, cylinder, electric telescopic column, horizontal plate, mounting plate, stirring motor, turntable, vertical rod, stirring rod, magnetic rod, and the coordinated operation of the driving components, it can not only enhance the rust removal effect on iron nails, but also clean and dry the iron nails after rust removal. This saves the time of process changeover and ensures the cleanliness and dryness of the iron nails after processing, effectively improving the processing efficiency of iron nails and making it highly practical. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a structural diagram of the mounting plate, stirring motor, vertical rod, and stirring rod of this utility model;

[0022] Figure 3 This is a bottom view of the mounting plate, stirring motor, vertical rod, and stirring rod of this utility model.

[0023] Figure 4 This is a side cross-sectional view of the stirring rod of this utility model;

[0024] Figure 5 This is a front sectional view of the base of this utility model;

[0025] Figure 6 This is a structural diagram of the connection between the card plate and the turntable of this utility model.

[0026] Legend:

[0027] 1. Base; 2. Disc; 3. Cylinder; 4. Electric telescopic column; 5. Horizontal plate; 6. Mounting plate; 7. Stirring motor; 8. Turntable; 9. Vertical rod; 10. Stirring rod; 11. Magnetic rod; 12. Driving component; 121. Drive motor; 122. Drive wheel; 123. Driven wheel; 124. Belt; 13. Clamping block; 14. Clamping slot. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-4 This utility model provides a technical solution:

[0030] A rust removal device for nail processing includes a base 1, a disc 2 rotatably mounted on the base 1, a cylindrical body 3 mounted on the disc 2, four evenly distributed groups of cylindrical bodies 3, and a heating resistance wire on the inner wall of each cylindrical body 3. Two sets of electric telescopic columns 4 are fixedly mounted on the base 1, with a horizontal plate 5 fixedly mounted at the output shaft ends of both sets of electric telescopic columns 4. A mounting plate 6 is fixedly mounted in the middle of the horizontal plate 5, a stirring motor 7 is fixedly mounted on the top of the mounting plate 6, and a turntable 8 rotatably mounted at the bottom of the mounting plate 6. The output shaft end of the stirring motor 7 is fixedly mounted to the rotating shaft end of the turntable 8, and a vertical rod is provided in the middle of the turntable 8. 9. A uniformly distributed stirring rod 10 is fixedly installed on the vertical rod 9. A magnetic rod 11 is fixedly installed inside the stirring rod 10. A driving component 12 for driving the cylinder 3 to rotate in a ring is provided inside the base 1. The driving component 12 includes a driving motor 121 fixedly installed in the base 1, a driving wheel 122 and a driven wheel 123 rotatably installed in the base 1, and a belt 124 sleeved on the driving wheel 122 and the driven wheel 123. The output shaft end of the driving motor 121 is fixedly installed in the middle of the driving wheel 122. The belt 124 is connected to the driving wheel 122 and the driven wheel 123 respectively. The shaft end of the driven wheel 123 is fixedly installed in the shaft end of the disc 2.

[0031] In the rust removal equipment for nail processing, the base 1 and the horizontal plate 5 are used to support the entire device;

[0032] When rust removal is required for iron nails, first add solid abrasive, liquid rust remover, and water to the inner wall of the cylinder 3 (without heating resistance wire). Place the iron nails to be removed into the cylinder 3 containing solid abrasive. At this time, start the drive component 12 in the base 1, drive the motor 121 to rotate, and drive the drive wheel 122 to rotate. The drive wheel 122 drives the driven wheel 123 to rotate through the belt 124. Since the shaft end of the driven wheel 123 is fixedly installed with the shaft end of the disc 2, it drives the disc 2 to rotate, so that the opening of the cylinder 3 containing solid abrasive is directly facing the vertical rod 9. Next, start the electric telescopic column 4, and its output shaft drives the horizontal plate 5 to descend vertically. The mounting plate 6 fixed in the middle of the horizontal plate 5 also descends until the vertical rod 9 and the stirring rod 10 are completely inserted into the cylinder 3. Then, the stirring motor 7 at the top of the mounting plate 6 starts to work, and the output shaft of the stirring motor 7 drives the turntable 8. The rotating disc 8 drives the vertical rod 9 to rotate, and the evenly distributed stirring rods 10 on the vertical rod 9 rotate accordingly, stirring the iron nails and solid abrasive inside the cylinder 3, so that the iron nails and solid abrasive are fully rubbed together to achieve preliminary rust removal. After the preliminary rust removal is completed, the stirring rod 10 rotates slowly. Because a magnetic rod 11 is fixedly installed inside the stirring rod 10, the magnetic rod 11 has an adsorption effect on the iron nails. After the iron nails are adsorbed, the electric telescopic column 4 drives the stirring rod 10 and the iron nails to rise and detach from the cylinder 3. Then, the disc 2 is driven to rotate again, so that the opening of the cylinder 3 containing liquid rust remover is directly facing the vertical rod 9. The stirring rod 10 descends again, and the liquid rust remover is used for further rust removal. This process is repeated until the rust removal process is completed. After the stirring rod 10 drives the iron nails to be stirred and cleaned in clean water, the iron nails are finally placed into the cylinder 3 with a heating resistance wire. The heating resistance wire works to stir and dry the iron nails.

[0033] This rust removal equipment for nail processing not only enhances the rust removal effect on nails, but also cleans and dries the nails after rust removal. It saves time in process changeover and ensures the cleanliness and dryness of the nails after processing, effectively improving the efficiency of nail processing and making it highly practical.

[0034] The dimensions of the vertical rod 9 and the stirring rod 10 are respectively adapted to the inner diameter of the cylinder 3;

[0035] The dimensions of the vertical rod 9 and the stirring rod 10 are adapted to the inner diameter of the cylinder 3, ensuring that the stirring rod 10 can fully contact the iron nails when it rotates freely inside the cylinder 3, without reducing the stirring efficiency due to excessive gaps. This allows the stirring rod 10 to more effectively drive the iron nails to rub against the solid abrasive during rotation, thus accelerating the rust removal process.

[0036] Mounting plate 6 is circular, and the size of mounting plate 6 is adapted to the size of the cylinder opening of cylinder 3;

[0037] The mounting plate 6 is designed to be circular, and its size is compatible with the opening size of the cylinder 3. When the mounting plate 6 is lowered, it can cover the opening of the cylinder, effectively sealing it. This not only prevents solid abrasive or liquid rust remover from splashing out of the cylinder 3 during the stirring process, thus avoiding environmental pollution or safety hazards, but also ensures the airtightness of the internal environment of the cylinder 3, which is conducive to the full effect of the rust remover and improves the rust removal quality.

[0038] A locking block 13 is fixedly installed on the top of the vertical rod 9, and a slot 14 is opened on the bottom surface of the turntable 8, and the locking block 13 is locked onto the slot 14.

[0039] The locking block 13 fixedly installed at the top of the vertical rod 9 cooperates with the locking slot 14 opened on the bottom surface of the turntable 8, realizing the simple disassembly and assembly design of the vertical rod 9 and the turntable 8. After completing one rust removal, cleaning and drying process, the vertical rod 9 and the stirring rod 10 can be quickly removed from the turntable 8, which is convenient for cleaning the iron nails adsorbed on the stirring rod 10.

[0040] A controller is provided on the base 1, and the controller is electrically connected to the stirring motor 7 and the drive motor 121 respectively;

[0041] The base 1 is equipped with a controller, which can realize automatic control of various components of the device.

[0042] Working principle:

[0043] In the rust removal equipment for nail processing, the base 1 and the horizontal plate 5 are used to support the entire device;

[0044] When rust removal is required for iron nails, first add solid abrasive, liquid rust remover, and water to the inner wall of the cylinder 3 (without heating resistance wire). Place the iron nails to be removed into the cylinder 3 containing solid abrasive. At this time, start the drive component 12 in the base 1, drive the motor 121 to rotate, and drive the drive wheel 122 to rotate. The drive wheel 122 drives the driven wheel 123 to rotate through the belt 124. Since the shaft end of the driven wheel 123 is fixedly installed with the shaft end of the disc 2, it drives the disc 2 to rotate, so that the opening of the cylinder 3 containing solid abrasive is directly facing the vertical rod 9. Next, start the electric telescopic column 4, and its output shaft drives the horizontal plate 5 to descend vertically. The mounting plate 6 fixed in the middle of the horizontal plate 5 also descends until the vertical rod 9 and the stirring rod 10 are completely inserted into the cylinder 3. Then, the stirring motor 7 at the top of the mounting plate 6 starts to work, and the output shaft of the stirring motor 7 drives the turntable 8. The rotating disc 8 drives the vertical rod 9 to rotate, and the evenly distributed stirring rods 10 on the vertical rod 9 rotate accordingly, stirring the iron nails and solid abrasive inside the cylinder 3, so that the iron nails and solid abrasive are fully rubbed together to achieve preliminary rust removal. After the preliminary rust removal is completed, the stirring rod 10 rotates slowly. Because a magnetic rod 11 is fixedly installed inside the stirring rod 10, the magnetic rod 11 has an adsorption effect on the iron nails. After the iron nails are adsorbed, the electric telescopic column 4 drives the stirring rod 10 and the iron nails to rise and detach from the cylinder 3. Then, the disc 2 is driven to rotate again, so that the opening of the cylinder 3 containing liquid rust remover is directly facing the vertical rod 9. The stirring rod 10 descends again, and the liquid rust remover is used for further rust removal. This process is repeated until the rust removal process is completed. After the stirring rod 10 drives the iron nails to be stirred and cleaned in clean water, the iron nails are finally placed into the cylinder 3 with a heating resistance wire. The heating resistance wire works to stir and dry the iron nails.

[0045] This rust removal equipment for nail processing not only enhances the rust removal effect on nails, but also cleans and dries the nails after rust removal. It saves time for process changeover and ensures the cleanliness and dryness of the nails after processing, effectively improving the nail processing efficiency and making it highly practical.

[0046] in,

[0047] The dimensions of the vertical rod 9 and the stirring rod 10 are respectively adapted to the inner diameter of the cylinder 3, ensuring that the stirring rod 10 can fully contact the iron nails when it rotates freely inside the cylinder 3, and that the stirring efficiency will not be reduced due to excessive gaps. This allows the stirring rod 10 to more effectively drive the iron nails to rub against the solid abrasive during rotation, thus accelerating the rust removal process.

[0048] The mounting plate 6 is designed to be circular, and its size is compatible with the opening size of the cylinder 3. When the mounting plate 6 is lowered, it can cover the opening, effectively sealing the cylinder. This not only prevents solid abrasive or liquid rust remover from splashing out of the cylinder 3 during the stirring process, thus avoiding environmental pollution or safety hazards, but also ensures the airtightness of the internal environment of the cylinder 3, which is conducive to the full effect of the rust remover and improves the rust removal quality.

[0049] The locking block 13 fixedly installed at the top of the vertical rod 9 cooperates with the locking slot 14 opened on the bottom surface of the turntable 8, realizing the simple disassembly and assembly design of the vertical rod 9 and the turntable 8. After completing one rust removal, cleaning and drying process, the vertical rod 9 and the stirring rod 10 can be quickly removed from the turntable 8, which is convenient for cleaning the iron nails adsorbed on the stirring rod 10.

[0050] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A rust removing apparatus for iron nail processing, comprising a base (1), characterized in that, The base (1) is provided with a disc (2) rotatingly arranged thereon, the disc (2) is provided with a plurality of cylinder bodies (3) arranged uniformly in four groups, the inner wall of each of the cylinder bodies (3) is provided with a heating resistance wire, the base (1) is fixedly provided with a plurality of electric telescopic columns (4), the electric telescopic columns (4) are provided in two groups, the output shaft ends of the two groups of electric telescopic columns (4) are fixedly provided with a horizontal plate (5) in common, the horizontal plate (5) is fixedly provided with a mounting plate (6) at the middle portion, the mounting plate (6) is fixedly provided with a stirring motor (7) at the top portion, the mounting plate (6) is rotatably provided with a rotating disc (8) at the bottom portion, the output shaft end of the stirring motor (7) is fixedly provided with a rotating shaft end of the rotating disc (8), the rotating disc (8) is provided with a vertical rod (9) at the middle portion, the vertical rod (9) is fixedly provided with a plurality of stirring rods (10) arranged uniformly thereon, the stirring rods (10) are fixedly provided with magnetic rods (11) therein, and the base (1) is provided with driving members (12) for driving the cylinder bodies (3) to rotate in a ring shape.

2. The rust removing apparatus for iron nail processing according to claim 1, characterized by The driving members (12) comprise driving motors (121) fixedly provided in the base (1), driving wheels (122) and driven wheels (123) rotatably provided in the base (1), and belts (124) sleeved on the driving wheels (122) and the driven wheels (123).

3. The rust removal apparatus for iron nail processing according to claim 2, characterized by The output shaft end of the driving motor (121) is fixedly provided with the middle portion of the driving wheel (122), the belts (124) are respectively in driving connection with the driving wheel (122) and the driven wheel (123), and the rotating shaft end of the driven wheel (123) is fixedly provided with the rotating shaft end of the disc (2).

4. The rust removing apparatus for iron nail processing according to claim 1, characterized by The vertical rod (9) and the stirring rod (10) are respectively in size adapted to the inner diameter of the cylinder body (3).

5. The rust removing apparatus for iron nails according to claim 1, wherein The mounting plate (6) is provided in a circular shape, and the size of the mounting plate (6) is adapted to the size of the cylinder port of the cylinder body (3).

6. The rust removing apparatus for iron nail processing according to claim 1, wherein The vertical rod (9) is fixedly provided with a clamping block (13) at the top portion, the bottom surface of the rotating disc (8) is provided with a clamping opening (14), and the clamping block (13) is clamped on the clamping opening (14).

7. The rust removing apparatus for iron nails according to claim 1, wherein The base (1) is provided with a controller, and the controller is electrically connected with the stirring motor (7) and the driving motor (121) respectively.

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