Disassembling equipment for button battery
By using a servo motor-driven lifting assembly and airflow assistance, the problem of inaccurate force and angle control when using pliers to disassemble button batteries was solved, achieving precise separation and efficient disassembly of the battery casing, ensuring the integrity of the analysis and the automated operation of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 李钊林
- Filing Date
- 2025-05-26
- Publication Date
- 2026-05-08
AI Technical Summary
When using pliers to disassemble button batteries in the existing technology, it is difficult to precisely control the force and angle, which can easily lead to the battery casing cracking or deforming, affecting internal observation and analysis.
The lifting assembly, driven by a servo motor, combined with worm gear transmission and airflow assistance, achieves separation of the battery casing through precise control of the lifting and lowering of the moving plate and the design of the disassembly steps. This reduces human error and ensures the accuracy and efficiency of the disassembly process.
It achieves precise separation of the battery casing, reduces damage to the casing, facilitates subsequent analysis, and improves disassembly efficiency and the automation level of the equipment.
Smart Images

Figure CN224217471U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery disassembly technology, specifically to a disassembly device for button batteries. Background Technology
[0002] Button cells, also known as coin cells, are batteries that resemble the size of a small button. They are generally larger in diameter and thinner (compared to cylindrical batteries such as AA batteries on the market). Button cells are categorized by their shape. Corresponding battery categories include cylindrical batteries, square batteries, and irregularly shaped batteries.
[0003] In the laboratory, to analyze the electrolyte composition or observe the positive / negative electrode interface and morphology, button batteries need to be disassembled. The common method is to use pliers to clamp the button battery in the middle and use diagonal pliers to pry open the connection between the positive and negative electrode shells. When disassembling the battery with pliers, it may be impossible to fully control the force or angle of disassembly, which can easily cause the battery shell to crack or deform, thus affecting the observation and analysis of the internal components. To address the above problems, a disassembly device for button batteries is proposed. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a disassembly device for button batteries, which solves the problem that the current common method is to use pliers to clamp the button battery in the middle of disassembly and use diagonal pliers to pry open the connection between the positive and negative terminals. When disassembling the battery with pliers, it is not possible to fully control the force or angle of disassembly, which can easily cause the battery casing to crack or deform, thus affecting the observation and analysis of the inside.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a disassembly device for button batteries, comprising a chassis, with guide pillars fixedly connected to the left and right sides of the top of the chassis, a fixing plate fixedly connected above the two guide pillars, an upper mold base detachably connected to the center of the bottom surface of the fixing plate, an ejector pin fixedly connected to the center of the bottom surface of the upper mold base, a movable plate slidably connected between the two guide pillars via a sliding sleeve, a fixing seat detachably connected to the center of the upper surface of the movable plate, a lower mold base detachably connected above the fixing seat, a disassembly groove provided in the center of the upper surface of the lower mold base, a disassembly step provided inside the disassembly groove, a sliding groove provided in the center of the bottom surface of the disassembly groove, an ejector block slidably connected inside the sliding groove, and a lifting assembly fixedly installed below the movable plate on the top of the chassis.
[0006] Preferably, an air passage is provided inside the lower mold base below the sliding groove. The air passage is L-shaped and its end extends to the right side of the lower mold base. An air nozzle is fixedly connected to the end of the air passage on the right side of the lower mold base.
[0007] Preferably, an air source component is fixedly installed on the right side of the chassis, and an air supply hose is fixedly connected to the output end of the air source component. The end of the air supply hose is connected to an air nozzle, and a control panel is provided on the front side of the chassis.
[0008] Preferably, the lifting assembly includes a mounting shell, which is fixedly connected to the middle of the upper surface of the chassis, and a worm gear is rotatably connected inside the mounting shell.
[0009] Preferably, a worm gear is rotatably connected to one side of the inside of the mounting housing, the worm gear meshes with a worm wheel, and a servo motor for driving the worm gear to rotate is fixedly installed on the outside of the mounting housing.
[0010] Preferably, the worm gear is threadedly connected to a lifting screw via a threaded sleeve in the middle, and a connecting seat is fixedly connected to the top of the lifting screw, with the top of the connecting seat fixedly connected to the bottom surface of the moving plate.
[0011] Preferably, the lower end of the lifting screw passes through the bottom surface of the mounting housing and the top wall of the chassis and extends into the interior of the chassis, where an air pump for supplying gas is installed.
[0012] Compared with the prior art, the advantages of this utility model are as follows: This utility model uses a servo motor to drive the lifting assembly to precisely control the height of the moving plate. With the positioning of the ejector pin and the disassembly step, the disassembly force and angle can be precisely controlled, avoiding the battery shell cracking or deformation caused by traditional pliers disassembly, ensuring the integrity of the internal structure and facilitating subsequent analysis. The lifting assembly adopts worm gear transmission, and the parameters are set through the control panel to realize the automated control of the lifting of the moving plate, reducing human operation errors and improving disassembly efficiency. The disassembly step design can guide the battery shell to separate along a preset path. The ejector block, together with the airflow, quickly discharges the disassembled parts, reducing residue and jamming, and facilitating subsequent cleaning and collection. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a cross-sectional view of the upper mold base and the lower mold base in this utility model;
[0015] Figure 3 This is an exploded view of the lifting component in this utility model;
[0016] Figure 4 for Figure 2 A magnified view of a portion of point A in the middle.
[0017] The numbers on the map are:
[0018] 1. Chassis; 2. Control Panel; 3. Guide Pillar; 4. Fixing Plate; 5. Upper Mold Base; 6. Ejector Pin; 7. Fixing Base; 8. Lower Mold Base; 9. Disassembly Slot; 10. Disassembly Step; 11. Sliding Slot; 12. Ejector Block; 13. Air Channel; 14. Air Nozzle; 15. Air Source Component; 16. Ventilation Hose; 17. Lifting Assembly; 1701. Mounting Housing; 1702. Worm Gear; 1703. Worm; 1704. Lifting Screw; 1705. Connecting Seat; 1706. Servo Motor; 18. Moving Plate. Detailed Implementation
[0019] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.
[0020] Reference Figure 1-4 As shown, a disassembly device for button batteries includes a chassis 1. Guide posts 3 are fixedly connected to the left and right sides of the top of the chassis 1. A fixing plate 4 is fixedly connected above the two guide posts 3. An upper mold base 5 is detachably connected to the center of the bottom surface of the fixing plate 4. An ejector pin 6 is fixedly connected to the center of the bottom surface of the upper mold base 5. A movable plate 18 is slidably connected between the two guide posts 3 via a sliding sleeve. A fixing seat 7 is detachably connected to the center of the upper surface of the movable plate 18. A lower mold base 8 is detachably connected above the fixing seat 7. A disassembly groove 9 is formed in the center of the upper part of the lower mold base 8. A disassembly step 10 is provided inside the disassembly groove 9. The center of the bottom surface of the disassembly groove 9... A sliding groove 11 is provided, and an ejector block 12 is slidably connected inside the sliding groove 11. A lifting assembly 17 is fixedly installed on the top of the chassis 1 below the moving plate 18. The upper mold base 5 and the lower mold base 8 are on the same central axis. The disassembly groove 9 provides a space for the button battery. The design of the disassembly step 10 cleverly utilizes the feature of the negative electrode protrusion on the edge of the battery. During the process of the ejector pin 6 pressing the middle of the battery, the disassembly step 10 exerts a squeezing effect on the negative electrode protrusion, causing the negative electrode protrusion to lift up, thereby realizing the separation of the positive electrode shell and the negative electrode shell of the battery. This disassembly method is simple and effective, and causes less damage to the battery.
[0021] Specifically, an air passage 13 is provided inside the lower mold base 8 below the sliding groove 11. The air passage 13 is L-shaped and its end extends to the right side of the lower mold base 8. An air nozzle 14 is fixedly connected to the end of the air passage 13 on the right side of the lower mold base 8. The L-shaped design of the air passage 13 makes reasonable use of the internal space of the lower mold base 8. At the same time, the air nozzle 14 is fixedly connected to the right side of the lower mold base 8, which facilitates connection with the ventilation hose 16, ensuring that the gas can smoothly enter the air passage 13 and push the ejector block 12. This structure is simple, reliable and easy to maintain.
[0022] Specifically, an air source component 15 is fixedly installed on the right side of the chassis 1. An air hose 16 is fixedly connected to the output end of the air source component 15. The end of the air hose 16 is connected to the air nozzle 14. A control panel 2 is set on the front side of the chassis 1. The air source component 15 provides a stable air source for the entire ejection system. The air hose 16 realizes a flexible connection between the air source and the air nozzle 14, which facilitates the installation and layout of the equipment and also reduces the vibration and wear that may be caused by rigid connection. The rotation parameters of the servo motor 1706, such as the lifting height and speed of the lifting screw 1704, can be easily set through the control panel 2, making the operation of the equipment simpler and more intuitive.
[0023] Specifically, the lifting assembly 17 includes a mounting shell 1701, which is fixedly connected to the middle of the upper surface of the chassis 1. A worm gear 1702 is rotatably connected inside the mounting shell 1701. The transmission between the worm gear 1702 and the worm 1703 has self-locking properties, which can keep the lifting screw 1704 in the current position when the servo motor 1706 stops rotating, thus ensuring the stability of the moving plate 18 and the lower mold base 8.
[0024] Specifically, a worm gear 1703 is rotatably connected to one side inside the mounting housing 1701. The worm gear 1703 meshes with the worm wheel 1702. A servo motor 1706 that drives the worm gear 1703 to rotate is fixedly installed on the outside of the mounting housing 1701. By precisely controlling the rotation of the worm gear 1703 through the servo motor 1706, the lifting height of the lifting screw 1704 can be precisely controlled, thereby ensuring the accuracy and consistency of the disassembly process.
[0025] Specifically, the worm gear 1702 is threadedly connected to the lifting screw 1704 through a threaded sleeve in the middle. The top of the lifting screw 1704 is fixedly connected to the connecting seat 1705, and the top of the connecting seat 1705 is fixedly connected to the bottom surface of the moving plate 18.
[0026] Specifically, the lower end of the lifting screw 1704 passes through the bottom surface of the mounting housing 1701 and the top wall of the chassis 1 and extends into the interior of the chassis 1. An air pump is installed inside the chassis 1 to provide gas. The air pump provides stable gas to the air source component 15, ensuring that the battery components can be pushed out of the disassembly slot 9 in a timely manner after disassembly, thus improving work efficiency.
[0027] Working principle: Based on the specifications of the button battery to be disassembled, select matching upper mold base 5 and lower mold base 8, and install them on the fixing plate 4 and fixing base 7 respectively. Ensure that the ejector pin 6 is aligned with the center of the disassembly groove 9. Set the rotation parameters of the servo motor 1706 (such as the lifting height of the lifting screw 1704) through the control panel 2, adjust the moving plate 18 to the initial position, and place the button battery with the negative terminal facing up into the disassembly groove 9 of the lower mold base 8. The negative terminal protrusion at the edge of the button battery will contact the disassembly step 10, while the positive terminal will be suspended. Ensure that the ejector pin 6 is aligned with the center of the top of the battery. Start the servo motor 1706 to drive the worm gear 1703 to rotate. Through the worm wheel 1702 and the screw of the lifting screw 1704, the worm gear 1703 rotates. The moving plate 18 moves slowly upward along the guide post 3, and the moving plate 18 drives the lower mold base 8 to rise. The ejector pin 6 gradually presses against the middle of the button battery. As the battery continues to rise, the negative electrode protrusion at the edge of the button battery will be squeezed by the disassembly step 10, thereby separating the positive electrode shell from the negative electrode shell. After separation, the upper mold base 5 and the lower mold base 8 are separated. The air pump is started to introduce air source into the air source component 15. Compressed air enters the air passage 13 through the air hose 16 and the air nozzle 14, and finally sprays out from the sliding groove 11, pushing the ejector block 12 to move upward. The ejector block 12 pushes the disassembled battery components (such as positive electrode shell, negative electrode shell, separator, etc.) out of the disassembly groove 9 for collection.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A disassembly device for button batteries, characterized in that: The device includes a chassis (1), with guide pillars (3) fixedly connected to the top left and right sides of the chassis (1). A fixing plate (4) is fixedly connected to the top of the two guide pillars (3). An upper mold base (5) is detachably connected to the middle of the bottom surface of the fixing plate (4). An ejector pin (6) is fixedly connected to the middle of the bottom surface of the upper mold base (5). A movable plate (18) is slidably connected between the two guide pillars (3) through a sliding sleeve. A fixing seat (7) is detachably connected to the middle of the upper surface of the movable plate (18). A lower mold base (8) is detachably connected to the top of the fixing seat (7). A disassembly groove (9) is provided in the middle of the upper surface of the lower mold base (8). A disassembly step (10) is provided inside the disassembly groove (9). A sliding groove (11) is provided in the middle of the bottom surface of the disassembly groove (9). An ejector block (12) is slidably connected inside the sliding groove (11). A lifting assembly (17) is fixedly installed on the top of the chassis (1) below the movable plate (18).
2. The disassembly device for button batteries according to claim 1, characterized in that: The lower mold base (8) has an air passage (13) below the sliding groove (11). The air passage (13) is L-shaped and its end extends to the right side of the lower mold base (8). An air nozzle (14) is fixedly connected to the end of the air passage (13) on the right side of the lower mold base (8).
3. The disassembly device for button batteries according to claim 1, characterized in that: An air source component (15) is fixedly installed on the right side of the chassis (1). An air supply hose (16) is fixedly connected to the output end of the air source component (15). The end of the air supply hose (16) is connected to the air nozzle (14). A control panel (2) is provided on the front side of the chassis (1).
4. A disassembly apparatus for button batteries according to any one of claims 1-3, characterized in that: The lifting assembly (17) includes a mounting shell (1701), which is fixedly connected to the middle of the upper surface of the chassis (1), and a worm gear (1702) is rotatably connected inside the mounting shell (1701).
5. The disassembly device for button batteries according to claim 4, characterized in that: A worm gear (1703) is rotatably connected to one side inside the mounting housing (1701). The worm gear (1703) meshes with a worm wheel (1702). A servo motor (1706) for driving the worm gear (1703) to rotate is fixedly installed on the outside of the mounting housing (1701).
6. The disassembly device for button batteries according to claim 4, characterized in that: The worm gear (1702) is threadedly connected to a lifting screw (1704) in the middle via a threaded sleeve. A connecting seat (1705) is fixedly connected to the top of the lifting screw (1704). The top of the connecting seat (1705) is fixedly connected to the bottom surface of the moving plate (18).
7. The disassembly device for button batteries according to claim 6, characterized in that: The lower end of the lifting screw (1704) passes through the bottom surface of the mounting shell (1701) and the top wall of the chassis (1) and extends into the interior of the chassis (1), where an air pump for supplying gas is installed.