C-shaped filter element machining equipment
By designing automated C-type filter element processing equipment and utilizing cutting devices and processing tooling, efficient and precise processing of PVF filter elements has been achieved, solving the problems of high labor intensity and dimensional deviation in existing technologies.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-03
AI Technical Summary
In the existing technology, the processing of C-type PVF filter elements is labor-intensive, has low processing efficiency, and the notch size is prone to deviation.
Design a C-type filter element processing equipment, including a movable cutting device and multiple processing fixtures. The long tube is driven down by a telescopic rod to place the filter element round tube on the base pad. The cutting head moves along the length of the long tube to perform fixed-distance cutting, realizing automated processing.
This reduced the labor intensity of workers, improved processing efficiency, and ensured the accuracy and consistency of notch dimensions.
Smart Images

Figure CN224074436U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of PVF filter element processing equipment, specifically to a C-type filter element processing equipment. Background Technology
[0002] PVF filter cartridges are a new type of microporous filter cartridge, characterized by fine pores, large filtration flow rate, high filtration accuracy, low fluid resistance, and no flocculent shedding. They also feature continuous dendritic pores with a porosity exceeding 90%. Their superior filtration accuracy can be altered by appropriately adjusting the pore diameter.
[0003] Currently, PVF filter elements come in a variety of structures, including hollow tubular, solid tubular, rectangular block, C-shaped tubular, and other different shapes and sizes. Processing PVF filter elements of different shapes requires cutting the block substrate to the required tubular processing size, and then processing the tubular size into a special shape.
[0004] In the existing technology, the processing of C-shaped tubular PVF filter elements involves manually cutting a notch in a hollow round tube by holding a knife and aligning it with the scale on a ruler, thereby forming a C-shaped filter element. This processing method is labor-intensive, inefficient, and prone to deviations in the notch size. Utility Model Content
[0005] The purpose of this invention is to provide a C-type filter element processing equipment, which aims to solve the problems of high labor intensity, low processing efficiency, and deviation in the size of the notch in the existing technology.
[0006] To achieve the above objectives, this utility model provides a C-type filter element processing equipment, comprising: a processing platform, wherein the processing platform is provided with a cutting device movable along the X-axis and Y-axis directions; and a processing fixture, which is arranged parallel to the X-axis or Y-axis direction on the processing platform, the processing fixture comprising a base, a telescopic rod, a long tube, and a bottom pad, wherein the base is arranged on the processing platform, the telescopic rod is vertically inserted through the upper end of the base, the long tube is vertically arranged on one side of the upper end of the telescopic rod, and the bottom pad is arranged on the processing platform and parallel to the lower part of the long tube.
[0007] Furthermore, the elongated tube is detachably connected to the telescopic rod.
[0008] Furthermore, one end of the elongated tube is provided with a threaded section, and one side of the telescopic rod is provided with a threaded connection.
[0009] Connecting hole.
[0010] Furthermore, the base and the bottom pad are detachably mounted on the processing platform.
[0011] Furthermore, the base pad is provided with a concave groove that extends through the pad along its length.
[0012] Furthermore, multiple processing fixtures are provided, and the multiple processing fixtures are arranged at intervals on the processing platform.
[0013] Furthermore, the cutting device includes a Y-axis linear slide, a mounting plate, an X-axis linear slide, and a cutting head. The Y-axis linear slide has two sections symmetrically arranged on both sides of the processing platform. The two ends of the mounting plate are respectively connected to the upper end surfaces of the movable sliders of the two Y-axis linear slides. The X-axis linear slide is located on the upper end surface of the mounting plate. The cutting head is connected to the movable slider of the X-axis linear slide through a connecting frame and is vertically arranged on one side of the mounting plate.
[0014] Furthermore, the cutting head is a blade cutting head or a laser cutting head.
[0015] The C-type filter element processing equipment provided by this utility model, compared with the prior art, arranges multiple PVF filter element round tubes on a long tube, and uses a telescopic rod to lower the long tube to place the multiple PVF filter element round tubes on a base pad. Then, a cutting device is used to cut notches at fixed intervals on the multiple PVF filter element round tubes placed on the base pad, and moves along the length of the long tube to cut notches on each PVF filter element round tube, thus forming the C-type filter element. This eliminates the need for manual cutting by workers, reduces the labor intensity of workers, effectively improves processing efficiency, and also ensures that the notch size of the C-type filter element is consistent. Attached Figure Description
[0016] Figure 1 is a schematic diagram of the main structure of a C-type filter element processing equipment according to this utility model;
[0017] Figure 2 is a top view of a C-type filter element processing equipment according to the present invention;
[0018] Figure 3 is a front view of a C-type filter element processing equipment of this utility model, in which multiple PVF filter element round tubes are mounted on a long tube (the telescopic rod is in the raised state).
[0019] Figure 4 is a front view of a C-type filter element processing equipment of this utility model, in which multiple PVF filter element round tubes are mounted on a long tube (the telescopic rod is in the lowered state).
[0020] Figure 5 is a side view of the bottom pad in a C-type filter element processing equipment of this utility model.
[0021] Explanation of reference numerals in the attached figures
[0022] 10-Machining platform;
[0023] 20-Base; 21-Telescopic rod; 22-Long strip tube; 23-Bottom pad; 24-Concave slot;
[0024] 30 - Y-axis linear slide; 31 - Mounting plate; 32 - X-axis linear slide; 33 - Cutting head; Detailed Implementation
[0025] The present invention will be described in detail below with reference to specific embodiments.
[0026] In this utility model, when directional terms appear, they are used to facilitate the description of this utility model and simplify the description, rather than indicating or implying that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of this utility model.
[0027] In this utility model, unless otherwise explicitly specified and limited, when terms such as "set in," "connected," or "linked" appear, these terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0028] As shown in Figures 1 to 5, a C-type filter element processing equipment is characterized by a processing platform 10 and processing tooling.
[0029] The bottom of the processing platform 10 is equipped with a support rod to raise the horizontal height of the processing platform 10, making it easier for workers to process. The processing platform 10 is equipped with a cutting device that can move along the X-axis and Y-axis.
[0030] The machining fixture is set on the machining platform 10 parallel to the X-axis or Y-axis direction and is used to clamp the PVF filter element round tube. The machining fixture includes a base 20, a telescopic rod 21, a long tube 22, and a bottom pad 23. The base 20 is set on the machining platform 10. The telescopic rod 21 is vertically inserted through the upper end of the base 20, allowing the telescopic rod 21 to be completely removed. The long tube 22 is vertically set on one side of the upper end of the telescopic rod 21. The bottom pad 23 is set on the machining platform 10 and is parallel to the bottom of the long tube 22.
[0031] In practice, multiple PVF filter cartridge tubes are arranged and fitted onto a long strip tube 22. The long strip tube 22 is lowered by a telescopic rod 21, placing the multiple PVF filter cartridge tubes onto a base pad 23. Then, a cutting device is used to precisely space the notches on the multiple PVF filter cartridge tubes placed on the base pad 23, and the notches are cut along the long strip tube.
[0032] The tube 22 is moved along its length to cut notches in each PVF filter element circle, thus forming the C-type filter element.
[0033] In this embodiment, the elongated tube 22 and the telescopic rod 21 are detachably connected. Specifically, one end of the elongated tube 22 is provided with a threaded section, and one side of the telescopic rod 21 is provided with a threaded connection hole, making disassembly and assembly convenient.
[0034] In this embodiment, the base 20 and the bottom pad 23 are detachably mounted on the machining platform 10, which facilitates the disassembly and replacement of the machining fixture with other fixtures.
[0035] In this embodiment, the base pad 23 is provided with a concave groove 24 that runs through its own length, which facilitates the PVF filter element tube to be secured and prevents the PVF filter element tube from rotating during the cutting process, so as to ensure the dimensional accuracy of the notch cutting process.
[0036] In this embodiment, multiple processing fixtures are provided, and these multiple processing fixtures are arranged at intervals on the processing platform 10, which can effectively improve the processing efficiency and output of C-type filter elements.
[0037] In this embodiment, the cutting device includes a Y-axis linear slide 30, a mounting plate 31, an X-axis linear slide 32, and a cutting head 33. The Y-axis linear slide 30 has two sections symmetrically arranged on both sides of the processing platform 10. The two ends of the mounting plate 31 are respectively connected to the upper surfaces of the movable sliders of the two Y-axis linear slides 30. The X-axis linear slide 32 is located on the upper surface of the mounting plate 31. The cutting head 33 is connected to the movable slider of the X-axis linear slide 32 through a connecting frame and is vertically arranged on one side of the mounting plate 31. The PLC program controls and drives the Y-axis linear slide 30, the X-axis linear slide 32, and the cutting head 33 to perform fixed-distance folding and reversing cuts on multiple PVF filter element round tubes mounted on the processing fixture, thereby processing C-type filter elements.
[0038] The cutting head 33 is either a blade cutting head 33 or a laser cutting head 33.
[0039] The C-type filter element processing equipment provided by this utility model, compared with the prior art, arranges multiple PVF filter element round tubes on a long strip tube 22, and uses a telescopic rod 21 to drive the long strip tube 22 down to place the multiple PVF filter element round tubes on a base pad 23. Then, a cutting device is used to fix the notch width of the multiple PVF filter element round tubes placed on the base pad 23 and move along the length of the long strip tube 22 to cut notches into each PVF filter element round tube, thus forming the C-type filter element. There is no need for manual cutting by workers, which reduces the labor intensity of workers and effectively improves the processing efficiency. Moreover, it can also ensure that the notch size accuracy of the C-type filter element is consistent.
[0040] Where there is no conflict, the above embodiments and features can be combined with each other.
[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. A C-type filter cartridge processing apparatus characterized by comprising: The application relates to a cutting device for a processing platform. The processing platform is provided with a cutting device which can move along the X-axis and Y-axis directions. The processing tool is arranged on the processing platform in parallel to the X-axis or Y-axis direction, and comprises a base, an extension rod, a long strip tube and a bottom pad.
2. The C-type filter element processing apparatus according to claim 1, characterized by The long strip tube is detachably connected with the extension rod.
3. The C-type filter element processing apparatus according to claim 2, wherein One end of the long strip tube is provided with a threaded section, and one side of the extension rod is provided with a threaded connecting hole.
4. The C-type filter element processing apparatus according to claim 1, characterized by The base and the bottom pad are detachably arranged on the processing platform.
5. The C-type filter element processing apparatus according to claim 1, wherein The bottom pad is provided with a concave clamping groove which is arranged through the length direction of the bottom pad.
6. The C-type filter element processing apparatus according to claim 1, wherein The processing tool is provided with a plurality of processing tools which are arranged on the processing platform in an interval mode.
7. The C-type filter element processing apparatus according to claim 1, wherein The cutting device comprises a Y-axis linear slide, a mounting plate, an X-axis linear slide and a cutting head.
8. The C-type filter element processing apparatus according to claim 7, wherein The Y-axis linear slide is provided with two symmetrically arranged Y-axis linear slides on the two side edges of the processing platform. The two ends of the mounting plate are respectively connected to the upper end faces of the moving sliders of the two Y-axis linear slides. The X-axis linear slide is arranged on the upper end face of the mounting plate. The cutting head is connected with the moving slider of the X-axis linear slide through a connecting frame and is vertically arranged on one side of the mounting plate. The cutting head is a blade cutting head or a laser cutting head.