Grouting device for concrete processing

By designing a grouting device that includes a mixing component and a conveying component, the problem of hardened concrete affecting work efficiency was solved, enabling rapid mixing and dilution, and improving grouting speed and efficiency.

CN224074655UActive Publication Date: 2026-04-03NANCHONG SHUNJIAGAO BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

In existing technologies, hardened concrete can affect workers' work requirements, slow grouting speed can lead to reduced concrete discharge, and hardened concrete is difficult to clean from inside the box, affecting grouting efficiency.

Method used

A grouting device for concrete processing was designed, comprising a mixing component and a conveying component. The device mixes concrete by means of a motor-driven mixing block and a threaded guide roller, and dilutes the concrete by means of a water pump and a water outlet pipe, ensuring optimal mixing and discharge of the concrete.

Benefits of technology

It enables rapid mixing and dilution of concrete, prevents adhesion, improves grouting speed and efficiency, reduces the accumulation of hardened concrete in the box, and enhances work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of concrete processing, and discloses a grouting device for concrete processing, which comprises a connecting frame, a water tank is fixedly mounted at the top of the inner wall of the connecting frame, a mixing barrel is fixedly mounted in the connecting frame, rollers are arranged at four corners of the bottom of the connecting frame, and the rollers and the connecting frame are rotatably mounted. Through mutual cooperation of the motor, the connecting rod, the arc-shaped plate, the stirring block and the threaded guide roller, when concrete in the mixing barrel needs to be stirred, the motor can be started at the moment, the output end of the motor drives the connecting rod to rotate, and the connecting rod rotates to drive the arc-shaped plate and the stirring block to rotate; the stirring blocks rotate to stir concrete in the mixing barrel, the arc-shaped plates rotate to stir the concrete and prevent the concrete from adhering to the inner wall of the mixing barrel, and finally, the mixed concrete can be discharged under the action of the threaded guide rollers.
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Description

Technical Field

[0001] This utility model relates to the field of concrete processing, and in particular to a grouting device for concrete processing. Background Technology

[0002] Concrete processing is a complex and continuous industrial process, from the mining and preparation of raw materials to the transportation and pouring of the final product. Centrifugal pumps play an indispensable role in many key stages. In the raw material processing stage, the mined sand and gravel need to go through crushing, screening, washing and other processes. During this process, centrifugal pumps are responsible for accurately delivering the water used to wash the aggregates and related liquid additives to each processing stage to ensure the cleanliness and quality of the aggregates.

[0003] In grouting operations targeting specific areas, large grouting equipment cannot be accessed, requiring workers to carry small grouting equipment into the area. However, during the grouting process, the concrete hardens over time. Hardened concrete not only affects the workers' workload but also reduces the amount of concrete discharged due to slow grouting speed. Furthermore, hardened concrete may remain trapped inside the grout box, requiring significant effort for subsequent cleaning, all of which impact grouting efficiency. Therefore, a grouting device for concrete processing is proposed to address these issues. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a grouting device for concrete processing, which aims to improve the existing technology. Hardened concrete not only affects the work needs of workers, but also the slow grouting speed leads to a reduction in the amount of concrete discharged. At the same time, the hardened concrete cannot be discharged from the box, and a lot of effort is required for cleaning afterwards, all of which affect the efficiency of grouting work.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A grouting device for concrete processing includes a connecting frame, a water tank fixedly installed on the top of the inner wall of the connecting frame, a mixing bucket fixedly installed inside the connecting frame, rollers provided at the four corners of the bottom of the connecting frame, the rollers being rotatably installed with the connecting frame, a mixing component for mixing concrete being provided inside the mixing bucket, a conveying component for conveying water being provided inside the water tank, and a handle fixedly installed on the front side of the connecting frame.

[0007] As a further description of the above technical solution:

[0008] The stirring assembly includes a motor, which is fixedly installed at the bottom and top of the mixing tank. A connecting rod is fixedly installed at the output end of the motor. The bottom of the connecting rod extends into the interior of the mixing tank. An arc-shaped plate is fixedly installed at the bottom of the connecting rod. A stirring block is fixedly installed on the surface of the arc-shaped plate. A threaded guide roller is fixedly installed at the bottom of the arc-shaped plate.

[0009] As a further description of the above technical solution:

[0010] The top of the mixing tank is connected to a feeding hopper, which is located behind the motor. A screen is fixedly installed inside the feeding hopper, and a conical cutter is fixedly installed on the top of the screen.

[0011] As a further description of the above technical solution:

[0012] The conveying assembly includes a water pump, which is fixedly installed at the bottom of the water pump and the bottom of the inner wall of the water tank. One end of the water pump is connected to a water outlet pipe, the top of the water outlet pipe extends through to the top of the water tank, and the back of the water outlet pipe extends through to the inside of the mixing tank.

[0013] As a further description of the above technical solution:

[0014] A cylinder is fixedly installed on the front side of the top of the inner wall of the water tank, and a water inlet groove is opened at the bottom of the cylinder;

[0015] As a further description of the above technical solution:

[0016] A limiting ring is fixedly installed inside the cylinder, and a filter screen is provided inside the cylinder, with the bottom of the filter screen contacting the top of the limiting ring;

[0017] As a further description of the above technical solution:

[0018] The bottom of the mixing tank is connected to a discharge pipe, and the surface of the discharge pipe is connected to a valve.

[0019] This utility model has the following beneficial effects:

[0020] 1. In this utility model, through the cooperation of a motor, connecting rod, arc plate, mixing block and threaded guide roller, when it is necessary to mix the concrete inside the mixing bucket, the motor can be started. The output end of the motor drives the connecting rod to rotate. The rotation of the connecting rod drives the arc plate and the mixing block to rotate. The rotation of the mixing block can mix the concrete inside the mixing bucket. When the arc plate rotates, it can not only mix the concrete, but also prevent the concrete from sticking to the inner wall of the mixing bucket. Finally, under the action of the threaded guide roller, the mixed concrete can be discharged.

[0021] 2. In this utility model, by cooperating with the water pump and the outlet pipe, when the concrete inside the mixing bucket is too hard, the water pump can be started. The water pump can draw water from the water tank and deliver it to the outlet pipe, which then delivers the water inside to the mixing bucket, thereby achieving the optimal dilution of the concrete. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the main structure of the connecting frame of this utility model;

[0023] Figure 2 This is a cross-sectional view of the mixing tank of this utility model;

[0024] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0025] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B in the middle.

[0026] Legend:

[0027] 1. Connecting frame; 2. Water tank; 3. Mixing drum; 4. Roller; 5. Mixing assembly; 51. Motor; 52. Connecting rod; 53. Arc plate; 54. Mixing block; 55. Feed hopper; 56. Screen; 57. Conical cutter; 58. Threaded guide roller; 6. Conveying assembly; 61. Water pump; 62. Water outlet pipe; 63. Cylinder; 64. Water inlet trough; 65. Limiting ring; 66. Filter screen; 7. Handle; 8. Discharge pipe; 9. Valve. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Reference Figure 1-4This utility model provides an embodiment of a grouting device for concrete processing, including a connecting frame 1. A water tank 2 is fixedly installed on the top of the inner wall of the connecting frame 1. A mixing bucket 3 is fixedly installed inside the connecting frame 1. Rollers 4 are provided at the four corners of the bottom of the connecting frame 1. The rollers 4 and the connecting frame 1 are rotatably installed. A mixing component 5 for mixing concrete is provided inside the mixing bucket 3. A conveying component 6 for conveying water is provided inside the water tank 2. A handle 7 is fixedly installed on the front side of the connecting frame 1. First, the handle 7 can be pushed to move the connecting frame 1 and the mixing bucket 3 to the required position. Then, concrete raw materials can be poured into the mixing bucket 3. Next, water can be added into the mixing bucket 3. Then, the concrete is mixed by the mixing component 5. When the concrete inside the mixing bucket 3 is too hard, water can be added to the mixing bucket 3 by the conveying component 6 to achieve the best mixing effect for the concrete.

[0030] Reference Figure 1-4 The mixing assembly 5 includes a motor 51, with the bottom of the motor 51 and the top of the mixing tank 3 fixedly installed. A connecting rod 52 is fixedly installed at the output end of the motor 51, with the bottom of the connecting rod 52 extending into the interior of the mixing tank 3. An arc-shaped plate 53 is fixedly installed at the bottom of the connecting rod 52, and a mixing block 54 is fixedly installed on the surface of the arc-shaped plate 53. A threaded guide roller 58 is fixedly installed at the bottom of the arc-shaped plate 53. Through the cooperation of the motor 51, connecting rod 52, arc-shaped plate 53, mixing block 54, and threaded guide roller 58, when it is necessary to mix the concrete inside the mixing tank 3, the motor 51 can be started. The output end of the motor 51 drives the connecting rod 52 to rotate, which in turn drives the arc-shaped plate 53 and the mixing block 54 to rotate. The rotation of the mixing block 54 can mix the concrete inside the mixing tank 3. When the arc-shaped plate 53 rotates, it not only mixes the concrete but also prevents the concrete from adhering to the inner wall of the mixing tank 3. Finally, The mixed concrete can be discharged under the action of the threaded guide roller 58. The top of the mixing tank 3 is connected to the feed hopper 55, which is located behind the motor 51. The feed hopper 55 is fixedly installed inside the feed hopper 55, and the top of the feed hopper 56 is fixedly installed with a conical cutter 57. Through the cooperation of the feed hopper 55, the feed hopper 56 and the conical cutter 57, when the concrete is poured into the feed hopper 55, larger concrete blocks will be intercepted by the feed hopper 56. At this time, the larger concrete blocks can be smashed onto the conical cutter 57 for crushing. The conical cutter 57 can also cut open some bagged materials. The bottom of the mixing tank 3 is connected to the discharge pipe 8, and the surface of the discharge pipe 8 is connected to the valve 9. Through the cooperation of the discharge pipe 8 and the valve 9, after the concrete in the mixing tank 3 is mixed, the discharge of the concrete in the mixing tank 3 can be controlled by the valve 9, thereby preventing concrete waste during grouting.

[0031] Reference Figure 1-4The conveying assembly 6 includes a water pump 61, which is fixedly installed at the bottom of the water pump 61 and the bottom of the inner wall of the water tank 2. One end of the water pump 61 is connected to a water outlet pipe 62, the top of which extends to the top of the water tank 2, and the back of which extends to the inside of the mixing tank 3. Through the cooperation of the water pump 61 and the water outlet pipe 62, when the concrete inside the mixing tank 3 is too hard, the water pump 61 can be started. The water pump 61 can draw water from the water tank 2 and deliver it to the water outlet pipe 62, which then delivers the water inside to the mixing tank 3, thereby achieving the optimal dilution of the concrete. A cylinder 63 is fixedly installed on the front side of the top of the inner wall of the water tank 2, and the bottom of the cylinder 63 has an inlet. Water tank 64, through the cooperation of cylinder 63 and water inlet tank 64, allows water to be poured into cylinder 63 when the water in water tank 2 is low. The water in cylinder 63 will then enter water tank 2 through water inlet tank 64, thus adding water to water tank 2. A limiting ring 65 is fixedly installed inside cylinder 63, and a filter screen 66 is installed inside cylinder 63. The bottom of filter screen 66 contacts the top of limiting ring 65. Through the cooperation of limiting ring 65 and filter screen 66, the water entering water tank 2 can be filtered by filter screen 66. When filter screen 66 becomes dirty after long-term use, it can be pulled to the top to replace filter screen 66.

[0032] Working principle: First, push handle 7 to move components such as connecting frame 1 and mixing tank 3 to the desired position. Then, pour concrete raw materials into mixing tank 3. Larger concrete blocks will be intercepted by screen 56. These larger concrete blocks can then be smashed onto conical cutter 57 for crushing. Next, add water into mixing tank 3. Water can also be poured into cylinder 63, where it will be filtered by filter screen 66. The filtered water will then enter water tank 2. Finally, start motor 51. The output of motor 51 drives connecting rod 52 to rotate, and the rotation of connecting rod 52 drives arc... The curved plate 53 and the mixing block 54 rotate. The rotation of the mixing block 54 can mix the concrete inside the mixing bucket 3. When the curved plate 53 rotates, it can not only mix the concrete, but also prevent the concrete from sticking to the inner wall of the mixing bucket 3. When the concrete is too hard during mixing, the water pump 61 can be started. The water pump 61 can draw water from the water tank 2 and deliver it to the water outlet pipe 62. The water outlet pipe 62 then delivers the water inside to the mixing bucket 3, thereby achieving the optimal dilution of the concrete. Finally, the valve 9 can be opened to discharge the concrete inside the mixing bucket 3, thus achieving the advantages of pouring.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A grouting device for concrete processing, comprising a connecting frame (1), characterized in that: A water tank (2) is fixedly installed on the top of the inner wall of the connecting frame (1). A mixing bucket (3) is fixedly installed inside the connecting frame (1). Rollers (4) are provided at the four corners of the bottom of the connecting frame (1). The rollers (4) and the connecting frame (1) are rotatably installed. A mixing component (5) for mixing concrete is provided inside the mixing bucket (3). A conveying component (6) for conveying water is provided inside the water tank (2). A handle (7) is fixedly installed on the front side of the connecting frame (1).

2. The grouting device for concrete processing according to claim 1, characterized in that: The stirring assembly (5) includes a motor (51), the bottom of the motor (51) and the top of the mixing tank (3) are fixedly installed, a connecting rod (52) is fixedly installed at the output end of the motor (51), the bottom of the connecting rod (52) extends into the interior of the mixing tank (3), an arc plate (53) is fixedly installed at the bottom of the connecting rod (52), a stirring block (54) is fixedly installed on the surface of the arc plate (53), and a threaded guide roller (58) is fixedly installed at the bottom of the arc plate (53).

3. A grouting device for concrete processing according to claim 2, characterized in that: The top of the mixing tank (3) is connected to a feeding hopper (55), which is located on the back of the motor (51). A screen (56) is fixedly installed inside the feeding hopper (55), and a conical cutter (57) is fixedly installed on the top of the screen (56).

4. A grouting device for concrete processing according to claim 1, characterized in that: The conveying assembly (6) includes a water pump (61), the bottom of which is fixedly installed on the bottom of the inner wall of the water tank (2). One end of the water pump (61) is connected to a water outlet pipe (62), the top of which extends through to the top of the water tank (2), and the back of which extends through to the interior of the mixing tank (3).

5. A grouting device for concrete processing according to claim 1, characterized in that: A cylinder (63) is fixedly installed on the front side of the top of the inner wall of the water tank (2), and a water inlet groove (64) is opened at the bottom of the cylinder (63).

6. A grouting device for concrete processing according to claim 5, characterized in that: A limiting ring (65) is fixedly installed inside the cylinder (63), and a filter screen (66) is provided inside the cylinder (63). The bottom of the filter screen (66) is in contact with the top of the limiting ring (65).

7. A grouting device for concrete processing according to claim 1, characterized in that: The bottom of the mixing tank (3) is connected to a discharge pipe (8), and the surface of the discharge pipe (8) is connected to a valve (9).