Rubber powder mixing device for processing waste tires into regenerated rubber
By introducing a stirring blade and a heating resistance wire into the rubber powder mixing device, the problems of large pieces of rubber being crushed and unevenly mixed were solved, achieving thorough mixing and performance stability of the rubber powder.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-03
AI Technical Summary
Existing rubber powder mixing devices for processing waste tires into recycled rubber cannot effectively crush large pieces of rubber, resulting in uneven mixing and differences in product performance.
A device comprising a mixing tank, a mixing assembly, and a heating resistance wire has been designed. The mixing assembly consists of a first rotating column, a mixing rod, and a mixing blade. The mixing blade crushes large pieces of rubber to ensure uniform mixing, and the heating resistance wire improves mixing efficiency.
This technology enables the effective crushing of large pieces of rubber, ensuring more thorough mixing of rubber powder and resulting in more stable and reliable product performance.
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Figure CN224074719U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of recycled rubber production technology, specifically a rubber powder mixing device for processing waste tires into recycled rubber. Background Technology
[0002] As is well known, rubber powder is short for rubber powder, generally made from waste tires. Common processing methods include: room temperature pulverization, freezing, and room temperature chemical processing. Rubber powder is widely used in sports plastic fields, playgrounds, rubber floor tiles, waterproof membranes, waterproof coatings, modified asphalt for highways, and rubber products.
[0003] A search revealed that Chinese utility model patent CN108638363A discloses a rubber powder mixing device for processing waste tires into recycled rubber. The device includes a mixing chamber and a third connecting rod. A first support rod is welded to the left side of the top of the mixing chamber. A first motor is fixedly mounted on the top of the first support plate. A first connecting rod is welded to the shaft of the first motor. A second connecting rod is welded to the front of the first connecting rod at the end furthest from the first motor. A second support plate is welded to the right side of the top of the mixing chamber. A fixing block is welded to the top of the second support plate. First connecting holes are provided on both the left and right sides of the fixing block. A connecting plate is welded to the left end of the third connecting rod. First connecting grooves are provided on both the front and back of the connecting plate.
[0004] Although the above technical solution solves the problem of excessive mixing time and low mixing efficiency, when large pieces of rubber are introduced into the mixing process, the device cannot crush them, resulting in uneven mixing and variations in the performance of the final product in different parts. Utility Model Content
[0005] Technical problems to be solved
[0006] In order to overcome the problem that existing rubber powder mixing devices for processing waste tires into recycled rubber cannot stir large pieces of rubber, this utility model provides a rubber powder mixing device for processing waste tires into recycled rubber that can crush and stir large pieces of rubber.
[0007] Technical solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a rubber powder mixing device for processing waste tires into recycled rubber, comprising a mixing tank and a mixing assembly. The mixing assembly is installed inside the mixing tank. The mixing assembly includes a first fixed rod, a first rotating column perpendicular to the bottom of the mixing tank, a plurality of mixing rods, and a mixing blade equal to twice the number of the mixing rods. The first fixed rod is fixedly disposed at the top of the mixing tank. One end of the first rotating column is rotatably disposed on the first fixed rod, and the other end of the first rotating column is rotatably disposed at the bottom of the mixing tank. The first rotating column passes through the bottom of the mixing tank. Each of the mixing rods is fixedly disposed on the outer wall of the first rotating column, and the length of each mixing rod is equal to the radius of the mixing tank. Each mixing blade is fixedly disposed on the first rotating column, and the mixing blade is offset from the mixing rod. The length of the mixing blade is equal to the radius of the mixing tank. The mixing drive assembly is installed at the other end of the first rotating column.
[0009] Preferably, it also includes a heating resistance wire, which is installed on the outer wall of the mixing tank. A fixing ring is fixedly provided at the top of the mixing tank, the diameter of which is the same as the diameter of the mixing tank. A protective barrel is fixedly provided at the bottom of the fixing ring.
[0010] Furthermore, the stirring drive assembly includes a first motor, which is mounted at the bottom of the protective tank. A first gear is fixed to the output shaft of the first motor by a key, and a second gear is fixed to the other end of the first rotating column by a key, and the second gear meshes with the first gear.
[0011] Furthermore, it also includes a sealing drive assembly, which is installed on the outer wall of the protective barrel. The sealing drive assembly includes a first fixing plate, which is fixedly disposed on the outer wall of the protective barrel. A second motor is mounted on the first fixing plate by screws. A third gear is fixed on the output shaft of the second motor by a key. A fourth gear is rotatably disposed on the fixing ring, and the fourth gear meshes with the third gear.
[0012] A further embodiment also includes an iris valve, the bottom of which is fixedly mounted on top of the fourth gear.
[0013] Based on the aforementioned solution, a collection frame is also included, which is fixedly installed on the top of the iris valve.
[0014] Furthermore, based on the aforementioned solution, a collection valve is also included. The collection valve is installed at the bottom of the mixing tank. A slit is provided on the protective tank, and a collection basket is slidably disposed inside the slit. The shape of the collection basket is adapted to the shape of the slit, and a handle is fixedly provided on the collection basket.
[0015] (III) Beneficial Effects
[0016] The rubber powder mixing device for processing waste tires into recycled rubber includes a first rotating rod, a stirring blade, and a stirring rod. The first rotating rod rotates, which drives the stirring blade and the stirring rod to rotate, so that the stirring rod mixes the rubber granules and powder, and the stirring blade crushes large pieces of rubber, so that the rubber granules and powder are mixed more thoroughly, avoiding uneven mixing caused by large pieces of rubber, and making the product performance more stable and reliable. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a partial cross-sectional three-dimensional structural diagram of the present invention;
[0019] Figure 3 This is a three-dimensional structural diagram of the stirring assembly of this utility model;
[0020] Figure 4 This is a three-dimensional structural diagram of the protective barrel and fixing ring of this utility model;
[0021] Figure 5 This is a three-dimensional structural diagram of the heating resistance wire of this utility model;
[0022] Figure 6 This is a three-dimensional structural diagram of the stirring drive component of this utility model;
[0023] Figure 7 This is a three-dimensional structural diagram of the sealing drive assembly of this utility model;
[0024] Figure 8 This is a three-dimensional structural diagram of the iris valve of this utility model;
[0025] Figure 9 This is a three-dimensional structural diagram of the collection frame of this utility model;
[0026] Figure 10 This is a three-dimensional structural diagram of the collection valve of this utility model;
[0027] Figure 11 This is a three-dimensional structural diagram of the cut of this utility model;
[0028] Figure 12 This is a three-dimensional structural diagram of the collection basket and handle of this utility model.
[0029] In the diagram: 1. Mixing tank; 2. Mixing assembly; 3. First fixed rod; 4. First rotating column; 5. Mixing rod; 6. Mixing blade; 7. Mixing drive assembly; 8. Heating resistance wire; 9. Fixing ring; 10. Protective tank; 11. First motor; 12. First gear; 13. Second gear; 14. Sealing drive assembly; 15. First fixed plate; 16. Second motor; 17. Third gear; 18. Fourth gear; 19. Iris valve; 20. Collection frame; 21. Collection valve; 22. Cutout; 23. Collection basket; 24. Handle. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0031] See Figures 1-3 A rubber powder mixing device for processing waste tires into recycled rubber includes a mixing tank 1, which is mainly used to hold the rubber powder that needs to be mixed.
[0032] The stirring assembly 2 and the stirring drive assembly 7.
[0033] The stirring assembly 2 is installed inside the stirring tank 1. The stirring assembly 2 is mainly used to stir rubber powder or rubber granules. The stirring drive assembly 7 is installed at the other end of the first rotating column 4. The stirring drive assembly 7 is mainly used to drive the stirring assembly 2.
[0034] The stirring assembly 2 includes a first fixed rod 3, a first rotating column 4 perpendicular to the bottom of the stirring tank 1, several stirring rods 5, and stirring blades 6, which are twice the number of stirring rods 5.
[0035] The first fixed rod 3 is welded to the top of the mixing tank 1. One end of the first rotating column 4 is rotatably mounted on the first fixed rod 3, and the other end of the first rotating column 4 is rotatably mounted at the bottom of the mixing tank 1. The first rotating column 4 passes through the bottom of the mixing tank 1. Each stirring rod 5 is welded to the outer wall of the first rotating column 4. In this embodiment, twelve stirring rods 5 are preferably provided, and the length of each stirring rod 5 is equal to the radius of the mixing tank 1. The stirring rods 5 are mainly used to stir and mix the rubber granules. Each stirring blade 6 is welded to the first rotating column 4. Since the number of stirring blades 6 is twice the number of stirring rods 5, twenty-four stirring blades 6 are preferably provided in this embodiment. The stirring blades 6 are staggered with the stirring rods 5, and the length of the stirring blades 6 is equal to the radius of the mixing tank 1. Since the stirring rods 5 and stirring blades 6 are fixed on the first rotating rod, when the first rotating column 4 is rotated, the first rotating column 4 rotates, driving the stirring blades 6 and stirring rods 5 to rotate, so that the stirring rods 5 mix the rubber granules, and the stirring blades 6 crush large pieces of rubber, so that the rubber granules are mixed more thoroughly.
[0036] First, refer to Figures 4-5 In this embodiment, a heating resistance wire 8 is also included. The heating resistance wire 8 is installed on the outer wall of the mixing tank 1. The heating resistance wire 8 is mainly used to heat the rubber granule powder, making the raw materials easier to mix. A fixing ring 9 is welded to the top of the mixing tank 1. The diameter of the fixing ring 9 is the same as the diameter of the mixing tank 1. A protective barrel 10 is welded to the bottom of the fixing ring 9. The fixing ring 9 is mainly used to fix the protective barrel 10 and provide an installation platform for the protective barrel 10. The protective barrel 10 is mainly used to protect the heating resistance wire 8 and prevent workers from being burned due to overheating of the device.
[0037] Then, refer to Figure 6 In this embodiment, the stirring drive assembly 7 includes a first motor 11, which is installed at the bottom of the protective tank 10. A first gear 12 is fixed to the output shaft of the first motor 11 by a key. Since the first gear 12 is fixed to the output shaft of the first motor 11, the rotation of the first motor 11 drives the first gear 12 to rotate. The other end of the first rotating column 4 is fixed to a second gear 13 by a key, and the second gear 13 meshes with the first gear 12. The first motor 11 drives the first gear 12 to rotate, and the rotation of the first gear 12 drives the second gear 13 to rotate.
[0038] Secondly, see Figures 7-8In this embodiment, a sealing drive assembly 14 is also included. The sealing drive assembly 14 is installed on the outer wall of the protective barrel 10 and is mainly used to control the opening and closing of the iris valve 19. The sealing drive assembly 14 includes a first fixing plate 15, which is welded to the outer wall of the protective barrel 10. A second motor 16 is installed on the first fixing plate 15 by screws. The first fixing plate 15 is mainly used to fix the second motor 16 and provide an installation platform for the second motor 16. A third gear 17 is fixed on the output shaft of the second motor 16 by a key. The third gear 17 is fixed on the output shaft of the second motor 16. When the second motor 16 rotates, the second motor 16 drives the third gear 17 to rotate. A fourth gear 18 is rotatably arranged on the fixing ring 9. The fourth gear 18 meshes with the third gear 17. The rotation of the third gear 17 drives the fourth gear 18, which meshes with the third gear 17, to rotate.
[0039] It also includes an iris valve 19, the bottom of which is fixedly installed on the top of the fourth gear 18. The iris valve 19 is mainly used to control the feed port of the device. When feeding, the iris valve 19 is opened to allow the raw material to enter the mixing tank 1. When mixing, the iris valve 19 is closed to prevent the raw material from splashing out and being wasted.
[0040] See again Figure 9 In this embodiment, a collection frame 20 is also included. The collection frame 20 is welded to the top of the iris valve 19. The collection frame 20 is mainly used to facilitate the workers to pour the raw materials into the mixing tank 1 and prevent the waste of raw materials when pouring.
[0041] Finally, see Figures 10-12 In this embodiment, a collection valve 21 is also included. The collection valve 21 is installed at the bottom of the mixing tank 1. The collection valve 21 is a solenoid valve. By controlling the opening and closing of the solenoid valve, the mixed raw materials are discharged. A cut 22 is provided on the protective tank 10. A collection basket 23 is slidably arranged inside the cut 22. The cut 22 is mainly used to provide an installation position for the collection basket 23. The collection basket 23 is mainly used to collect the mixed raw materials discharged by the solenoid valve. The shape of the collection basket 23 is adapted to the shape of the cut 22. A handle 24 is welded on the collection basket 23. The handle 24 is mainly used to assist the operator in sliding the collection basket 23, making it convenient for the operator to collect the mixed raw materials.
[0042] Working principle:
[0043] The rubber powder mixing device for processing waste tires into recycled rubber is used as follows: First, the device is placed in the desired location. Then, the worker pours the raw materials into the mixing tank 1 through the collection frame 20. The heating resistance wire 8 is then activated, heating the mixing tank 1, which in turn heats the raw materials. Once the appropriate temperature is reached, the second motor 16 is activated. The second motor 16 drives the third gear 17, which in turn drives the fourth gear 18, which meshes with the third gear 17. The fourth gear 18 then closes the iris valve 19 to prevent material from splashing out during mixing and causing waste. The first motor 11 rotates, driving the first gear 12 to rotate. Because the first gear 12 meshes with the second gear 13, the rotation of the first gear 12 drives the rotation of the second gear 13, which in turn drives the first rotating rod to rotate. Since the stirring rod 5 and the stirring blade 6 are fixed on the first rotating rod, when the first rotating rod rotates, it drives the stirring blade 6 and the stirring rod 5 to rotate, causing the stirring rod 5 to mix the rubber granules and powder, and the stirring blade 6 to crush large pieces of rubber. Then, the solenoid valve is activated to open and discharge the mixed raw materials. After the discharge is complete, the worker pulls the handle 24 to remove the collection basket 23 and collect the mixed raw materials.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rubber powder mixing device for processing waste tires into reclaimed rubber, characterized by, Comprise: The stirring barrel (1); The stirring assembly (2) is installed inside the stirring barrel (1), the stirring assembly (2) comprises a first fixed rod (3), a first rotating column (4) perpendicular to the bottom of the stirring barrel (1), a plurality of stirring rods (5) and a plurality of stirring knives (6) which are twice the number of the stirring rods (5), the first fixed rod (3) is fixedly arranged at the top of the stirring barrel (1), one end of the first rotating column (4) is rotatably arranged on the first fixed rod (3), and the other end of the first rotating column (4) is rotatably arranged at the bottom of the stirring barrel (1), the first rotating column (4) penetrates the bottom of the stirring barrel (1), each of the stirring rods (5) is fixedly arranged on the outer wall of the first rotating column (4), and the length of each of the stirring rods (5) is equal to the radius of the stirring barrel (1), each of the stirring knives (6) is fixedly arranged on the first rotating column (4), and the stirring knives (6) are arranged in a staggered manner with the stirring rods (5), the length of the stirring knives (6) is equal to the radius of the stirring barrel (1); And The stirring drive assembly (7) is installed at the other end of the first rotating column (4).
2. The rubber powder mixing device for processing waste tires into reclaimed rubber according to claim 1, wherein It also includes a heating resistance wire (8) installed on the outer wall of the stirring barrel (1), a fixed ring (9) is fixedly arranged at the top of the stirring barrel (1), the diameter of the fixed ring (9) is the same as the diameter of the stirring barrel (1), and a protection barrel (10) is fixedly arranged at the bottom of the fixed ring (9).
3. The rubber powder mixing apparatus for processing waste tires into reclaimed rubber according to claim 2, wherein The stirring drive assembly (7) comprises a first motor (11) installed at the bottom of the protection barrel (10), a first gear (12) fixed on the output shaft of the first motor (11) through a key, a second gear (13) fixed at the other end of the first rotating column (4) through a key, and the second gear (13) is engaged with the first gear (12).
4. The rubber powder mixing apparatus for processing waste tires into reclaimed rubber according to claim 2, wherein It also includes a sealing drive assembly (14) installed on the outer wall of the protection barrel (10), the sealing drive assembly (14) comprises a first fixed plate (15) fixedly arranged on the outer wall of the protection barrel (10), a second motor (16) installed on the first fixed plate (15) through a screw, a third gear (17) fixed on the output shaft of the second motor (16) through a key, a fourth gear (18) rotatably arranged on the fixed ring (9), and the fourth gear (18) is engaged with the third gear (17).
5. The rubber powder mixing apparatus for processing waste tires into reclaimed rubber according to claim 4, wherein It also includes an iris valve (19) fixedly installed at the top of the fourth gear (18).
6. The rubber powder mixing apparatus for processing waste tires into reclaimed rubber according to claim 5, wherein It also includes a collection frame (20) fixedly arranged at the top of the iris valve (19).
7. The rubber powder mixing device for processing waste tires into reclaimed rubber according to claim 2, characterized in that, Also included is a collecting valve (21) installed at the bottom of the stirring barrel (1), a cutout (22) is opened on the protective barrel (10), a collecting basket (23) is slidably arranged inside the cutout (22), the shape of the collecting basket (23) is adapted to the shape of the cutout (22), and a handle (24) is fixedly arranged on the collecting basket (23).
Citation Information
Patent Citations
Rubber powder mixing device for processing reclaimed rubber from waste tires
CN108638363A