Integrated high-precision automatic pressing and lifting device

Abstract

The utility model discloses an integrated high-precision automatic pressing and lifting device which comprises a conveying line, a side plate and a movable plate. Supporting legs are arranged at the bottom of the conveying line, and connecting plates are arranged on the side edges of the supporting legs. The side plate is arranged on one side of the connecting plate; the top plate is arranged at the top of the side plate; the bottle is accurately clamped and fixed through the clamping mechanism, the lifting handle is accurately pressed by matching with the suction cup pressing head, and the situation that the lifting handle is not pressed in place due to fatigue or unskilled technology during manual operation is avoided; automation is achieved in the whole pressing and lifting process, all links from bottle conveying, positioning and clamping to handle pressing are closely connected, a large amount of manual intervention is not needed, time is saved, and the production efficiency is remarkably improved; and through the adjustable design of the movable plate and the positioning plate, the device can adapt to bottles of different specifications and shapes, the equipment adjusting cost is reduced, and the equipment universality and flexibility are improved.

Description

Technical Field

[0001] This utility model relates to the field of bottle handle clamping technology, specifically an integrated high-precision automatic clamping and lifting device. Background Technology

[0002] Large mineral water bottles are usually made into a cylindrical shape for ease of manufacturing, storage and transportation. The top of the cylindrical bottle is sealed with a stopper. Such bottles are generally thick and inconvenient to hold with one hand. Therefore, a handle is often attached to the neck of the bottle for people to carry.

[0003] In existing technologies, manual handle pressing in traditional production processes has many drawbacks. On the one hand, it requires high levels of professional skills and proficiency from production personnel, resulting in high labor intensity. As working hours increase, personnel's physical strength declines, making it easy for handle pressing to fail, thus compromising product quality. On the other hand, due to frequent manual operation and numerous human contacts with the product, the risk of foreign matter contamination increases significantly. These problems directly lead to persistently high product defect rates, continuously rising production costs, and seriously impacting the company's production efficiency and economic benefits.

[0004] In light of this, we have launched an integrated high-precision automatic pressing and lifting device. Utility Model Content

[0005] The purpose of this invention is to provide an integrated, high-precision, automatic pressing and lifting device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated high-precision automatic pressing and lifting device, comprising: a conveyor line, a side plate, and a movable plate;

[0007] The bottom of the conveyor line is provided with a support leg, which is used to support the conveyor line. The bottom of the support leg is provided with anti-slip texture, and the side of the support leg is provided with a connecting plate.

[0008] The side plate is disposed on one side of the connecting plate and is fixedly disposed between the side plate and the connecting plate. A top plate is disposed on the top of the side plate and is fixedly disposed between the top plate and the side plate.

[0009] The movable plate is set on the surface of the side plate and can slide on the surface of the side plate. A positioning plate is set on one side of the movable plate and the positioning plate is fixedly set with the movable plate. A bottle is set on the top of the conveyor line.

[0010] The side plate is provided with a clamping mechanism. The cylinder of the clamping mechanism drives the slide rail and the clamping block to move, so that the clamping block and the positioning plate work together to clamp and fix the bottle.

[0011] Preferably, the clamping mechanism includes a fixed plate connected to the side of the side plate, the fixed plate and the side plate are fixedly connected, the cylinder is connected to the top of the fixed plate by screws, the slide rail is connected to the output end of the cylinder, and the clamping block is connected to the surface of the slide rail.

[0012] Preferably, a concave frame is provided on the top of the top plate, and the concave frame is fixedly connected to the top plate. A hydraulic cylinder is connected to the bottom of the concave frame by screws. A suction cup head is connected to the output end of the hydraulic cylinder. A limit block is connected to one side of the top of the top plate, and the limit block is fixedly connected to the top plate.

[0013] Preferably, an integrated frame is connected to the top side of the top plate, and a handle is provided inside the integrated frame.

[0014] Preferably, a limiting plate is connected to the side of the conveyor line, and the limiting plate is fixedly connected to the frame of the conveyor line.

[0015] Preferably, the top of the bottle is connected to a bottle mouth, and the bottle mouth and the bottle are integrally formed. The surface of the bottle mouth is connected to an annular portion, and the annular portion and the bottle mouth are integrally formed.

[0016] Preferably, the bottom of the top plate is connected to a photoelectric detector for detecting bottles. The photoelectric detector is an Omron E3Z-D61 or Keyence FS-N18N. When the bottle moves to the designated position with the conveyor line, the photoelectric detector detects whether the bottle has reached the predetermined position by emitting and receiving light. Once the bottle is detected, the photoelectric detector will send a signal, which will be transmitted to the control system of the conveyor line. After receiving the signal, the control system will control the conveyor line to stop working. When the conveyor line needs to be restarted, it is usually necessary to manually reset the entire system, or after completing the corresponding processing, the system logic control will automatically send an start signal to the drive device of the conveyor line to restart its operation.

[0017] Preferably, the surface of the movable plate is provided with a sliding groove, and the sliding groove and the movable plate are integrally formed. The surface of the sliding groove is connected with a bolt, and the bolt passes through the sliding groove and extends into the interior of the side plate. Loosening the bolt allows the movable plate to move within the range of the sliding groove, thereby changing the position of the positioning plate. After adjustment, tightening the bolt fixes the movable plate in the new position, ensuring that the positioning plate can fit well with different bottles.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] (1) The bottle is precisely clamped and fixed by the clamping mechanism, and the handle is accurately pressed by the suction cup head. This avoids the situation where the handle is not pressed in place due to fatigue or lack of skill during manual operation. At the same time, the position and timing of each action are precisely controlled by components such as photoelectric detectors and limit blocks to ensure that the handle can be pressed stably and accurately in the preset position of the bottle, which improves the consistency and stability of the product, reduces the product defect rate, and ensures product quality.

[0020] (2) The entire pressing process is automated. From bottle conveying, positioning, clamping to handle pressing, each link is closely connected. No large amount of manual intervention is required, which saves time, reduces waiting time between production links, effectively increases output per unit time, and significantly improves production efficiency.

[0021] (3) The adjustable design of the movable plate and the positioning plate enables the device to adapt to bottles of different specifications and shapes. When changing product models, enterprises only need to make simple adjustments to the position of the positioning plate without having to repurchase the entire set of equipment, which reduces the equipment adjustment cost, improves the versatility and flexibility of the equipment, and enables the device to better meet diverse production needs. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the top plate, integrated frame, and handle structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the clamping block of this utility model.

[0025] In the diagram: 1. Side plate; 2. Top plate; 3. Concave frame; 4. Integrated frame; 5. Hydraulic cylinder; 6. Suction cup pressure head; 7. Photoelectric detector; 8. Bottle mouth; 9. Annular part; 10. Bottle; 11. Positioning plate; 12. Movable plate; 13. Bolt; 14. Slide groove; 15. Limiting plate; 16. Conveyor line; 17. Support leg; 18. Connecting plate; 19. Clamping block; 20. Cylinder; 21. Fixing plate; 22. Handle; 23. Limiting block; 24. Slide rail. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-3 This utility model provides a technical solution: an integrated high-precision automatic pressing and lifting device, including: a conveyor line 16, a support leg 17 at the bottom of the conveyor line 16, and a connecting plate 18 on the side of the support leg 17;

[0028] Side plate 1, the side plate 1 is disposed on one side of the connecting plate 18, and a top plate 2 is disposed on the top of the side plate 1;

[0029] Movable plate 12, the movable plate 12 is disposed on the surface of side plate 1, a positioning plate 11 is disposed on one side of the movable plate 12, and a bottle 10 is disposed on the top of the conveyor line 16;

[0030] The side plate 1 is provided with a clamping mechanism. The cylinder 20 of the clamping mechanism drives the slide rail 24 and the clamping block 19 to move, so that the clamping block 19 and the positioning plate 11 work together to clamp and fix the bottle 10.

[0031] The clamping mechanism includes a fixed plate 21 connected to the side of the side plate 1, the fixed plate 21 and the side plate 1 are fixedly arranged, the cylinder 20 is connected to the top of the fixed plate 21 by screws, the slide rail 24 is connected to the output end of the cylinder 20, and the clamping block 19 is connected to the surface of the slide rail 24.

[0032] A concave frame 3 is provided on the top of the top plate 2. The concave frame 3 is fixedly installed with the top plate 2. A hydraulic cylinder 5 is connected to the bottom of the concave frame 3. The hydraulic cylinder 5 is connected to the bottom of the concave frame 3 by screws. A suction cup head 6 is connected to the output end of the hydraulic cylinder 5. A limit block 23 is connected to one side of the top of the top plate 2. The limit block 23 is fixedly installed with the top plate 2.

[0033] An integrated frame 4 is connected to one side of the top of the top plate 2, and a handle 22 is provided inside the integrated frame 4.

[0034] The side of the conveyor line 16 is connected to a limiting plate 15, and the limiting plate 15 is fixedly connected to the frame of the conveyor line 16.

[0035] The bottle 10 is connected to a bottle mouth 8 at the top, and the bottle mouth 8 and the bottle 10 are integrally formed. The surface of the bottle mouth 8 is connected to an annular part 9, and the annular part 9 and the bottle mouth 8 are integrally formed.

[0036] The bottom of the top plate 2 is connected to a photoelectric detector 7 for detecting bottles 10. The photoelectric detector 7 is an Omron E3Z-D61 or Keyence FS-N18N. When the bottle 10 moves to the designated position with the conveyor line 16, the photoelectric detector 7 detects whether the bottle 10 has reached the predetermined position by emitting and receiving light. Once the bottle 10 is detected, the photoelectric detector 7 will send a signal, which will be transmitted to the control system of the conveyor line 16. After receiving the signal, the control system will control the conveyor line 16 to stop working. When the conveyor line 16 needs to be restarted, it is usually necessary to manually reset the entire system, or after completing the corresponding processing, the system logic control will automatically send an start signal to the drive device of the conveyor line 16 to restart its operation.

[0037] The surface of the movable plate 12 is provided with a sliding groove 14, which is integrally formed with the movable plate 12. The surface of the sliding groove 14 is connected with a bolt 13, which passes through the sliding groove 14 and extends into the interior of the side plate 1. Loosening the bolt 13 allows the movable plate 12 to move within the range of the sliding groove 14, thereby changing the position of the positioning plate 11. After adjustment, tightening the bolt 13 fixes the movable plate 12 in the new position, ensuring that the positioning plate 11 can fit well with different bottles 10.

[0038] Specifically, during use, the conveyor line 16 is responsible for conveying the bottle 10 along the preset track. The limiting plate 15 on the side of the conveyor line 16 restricts the lateral position of the bottle 10, ensuring that the bottle 10 will not deviate during the conveying process and will always move along the correct path. When the bottle 10 moves to the designated position with the conveyor line 16, the photoelectric detector 7 located at the bottom of the top plate 2 starts to work. It detects whether the bottle 10 has reached the predetermined position by emitting and receiving light. Once the bottle 10 is detected, it will send a signal to control the conveyor line 16 to stop working.

[0039] The signal emitted by the photoelectric detector 7 triggers the clamping mechanism to work. The cylinder 20 in the clamping mechanism is installed on the top of the fixed plate 21. The fixed plate 21 is connected to the side of the side plate 1. After the cylinder 20 is started, its output end drives the slide rail 24 to move along the set direction. The clamping block 19 is connected to the surface of the slide rail 24, so the clamping block 19 will move synchronously with the slide rail 24. When the clamping block 19 moves to the position that cooperates with the positioning plate 11, the two work together to clamp the bottle 10 tightly from both sides, so that it remains stable during the subsequent pressing and lifting operation and will not shake or shift.

[0040] The handle 22 is pre-installed in the integrated frame 4 on one side of the top plate 2. After the bottle 10 is fixed, the hydraulic cylinder 5 at the bottom of the concave frame 3 starts to move. The output end of the hydraulic cylinder 5 pushes the suction head 6 down. The suction head 6 descends into the top plate 2 and is located below the suction head 6. The limiting block 23 is used to restrict the movement of the handle 22. The suction force of the suction head 6 is used to hold the handle 22. Then, the hydraulic cylinder 5 drives the suction head 6 down again, so that the handle 22 moves towards the bottle 10. The limiting block 23 on one side of the top plate 2 plays a limiting role to ensure that the suction head 6 does not exceed a reasonable range when it descends, and ensures that the handle 22 can be accurately pressed into the appropriate position on the bottle 10 (i.e., below the annular part 9 below the bottle mouth 8).

[0041] The movable plate 12 has a groove 14 on its surface and is connected to the side plate 1 by bolts 13. If the position of the positioning plate 11 needs to be adjusted to accommodate bottles 10 of different sizes or shapes, the bolts 13 can be loosened to allow the movable plate 12 to move within the range of the groove 14, thereby changing the position of the positioning plate 11. After the adjustment is completed, the bolts 13 are tightened to fix the movable plate 12 in the new position, ensuring that the positioning plate 11 can fit well with different bottles 10 and complete the clamping and fixing operation.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated high-precision automatic pressing and lifting device, characterized in that, Include: The bottom of the conveying line (16) is provided with a support leg (17), and the side of the support leg (17) is provided with a connecting plate (18); The side plate (1) is arranged on one side of the connecting plate (18), and the top of the side plate (1) is provided with a top plate (2); The movable plate (12) is arranged on the surface of the side plate (1), one side of the movable plate (12) is provided with a positioning plate (11), and the top of the conveying line (16) is provided with a bottle (10); The side of the side plate (1) is provided with a clamping mechanism, the cylinder (20) of the clamping mechanism drives the sliding rail (24) and the clamping block (19) to move, so that the clamping block (19) cooperates with the positioning plate (11) to clamp and fix the bottle (10).

2. The integrated high-precision automatic pressing and lifting device according to claim 1, characterized in that, The clamping mechanism includes a fixed plate (21) connected to the side of the side plate (1), the cylinder (20) is connected to the top of the fixed plate (21), the sliding rail (24) is connected to the output end of the cylinder (20), and the clamping block (19) is connected to the surface of the sliding rail (24).

3. The integrated high-precision automatic pressing and lifting device according to claim 1, characterized in that, The top of the top plate (2) is provided with a concave frame (3), the bottom of the concave frame (3) is connected with a hydraulic cylinder (5), the output end of the hydraulic cylinder (5) is connected with a suction cup pressure head (6), and one side of the top of the top plate (2) is connected with a limiting block (23).

4. The integrated high-precision automatic pressing and lifting device according to claim 1, characterized in that, The top of the top plate (2) is connected with an integrated frame (4), and the inside of the integrated frame (4) is provided with a handle (22).

5. The integrated high-precision automatic pressing and lifting device according to claim 1, characterized in that, The side of the conveying line (16) is connected with a limiting plate (15).

6. The integrated high-precision automatic pressing and lifting device according to claim 1, characterized in that, The top of the bottle (10) is connected with a bottle mouth (8), and the surface of the bottle mouth (8) is connected with an annular part (9).

7. The integrated high-precision automatic pressing and lifting device according to claim 1, characterized in that, The bottom of the top plate (2) is connected with a photoelectric detector (7) for detecting the bottle (10).

8. The integrated high-precision automatic pressing and lifting device according to claim 1, characterized in that, The surface of the movable plate (12) is provided with a sliding groove (14), the surface of the sliding groove (14) is connected with a bolt (13), and the bolt (13) extends to the inside of the side plate (1) after penetrating the sliding groove (14).

Images