Acid-alkali tank area feed port valve group
By designing the inlet valve assembly for the acid and alkali tank area and utilizing components such as corrosion-resistant pumps and electric ball valves, the problems of easy leakage during manual connection of acid and alkali solutions and the need for transport vehicles to carry their own pumps were solved, thus achieving automatic control and safe acid and alkali transportation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-04-03
AI Technical Summary
During the unloading of acid and alkali solutions, there are issues such as the risk of leakage due to manual connection and the need for transport vehicles to carry their own delivery pumps.
A valve assembly for the inlet of an acid and alkali tank area was designed, including an inlet tank, a corrosion-resistant pump, a first valve, a base, and a support. By combining the corrosion-resistant pump with an electric ball valve, an electromagnetic flow meter, and a wireless connection module, remote control of acid and alkali flow and automatic shut-off can be achieved, avoiding leakage due to manual connection.
It eliminates the need for transport vehicles to carry their own delivery pumps, automatically controls acid and alkali flow, reduces the risk of leakage, and improves the safety and convenience of operation.
Smart Images

Figure CN224077056U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of acid and alkali tank valve groups, and in particular to an acid and alkali tank inlet valve group. Background Technology
[0002] Acids and alkalis are frequently used in industrial production and processing. These solutions are usually transported to the factory by tanker trucks and then pumped into acid and alkali tanks using acid and alkali pumps. However, issues arise during the unloading process, such as the risk of leakage from manual connections, the need for transport vehicles to carry their own pumps, the inability to remotely shut down the systems, and metering problems. Utility Model Content
[0003] The purpose of this utility model is to provide a valve assembly for the feed inlet of acid and alkali tank areas. This device is intended to solve the problems encountered during the unloading of acid and alkali tanks, such as easy leakage due to manual connection and the need for transport vehicles to carry their own delivery pumps.
[0004] This utility model provides an inlet valve assembly for an acid and alkali tank area, including an inlet tank, a corrosion-resistant pump, a first valve, a base, and a support. The support is fixedly installed on the upper surface of the base, and the inlet tank is fixedly installed on the base. One end of the first valve is connected to the outer surface of the inlet tank via a pipe. The other end of the first valve is connected to the inlet of the corrosion-resistant pump. The outlet of the corrosion-resistant pump is connected via a pipe. One end of the second valve is fixedly connected to one end of a bend. The other end of the bend is fixedly connected to one end of a rubber connector. The other end of the rubber connector is fixedly connected to one end of a third valve. The other end of the third valve is fixedly connected to the inlet of an electric ball valve. The outlet of the electric ball valve is fixedly connected to one end of an electromagnetic flowmeter via a flange. The electric ball valve includes a wireless connection module and a control module. The electromagnetic flowmeter is wirelessly connected to the electromagnetic electric ball valve. The other end of the electromagnetic flowmeter is fixedly connected to one end of a discharge tee via a flange. The first end of the discharge tee is fixedly connected to the electromagnetic flowmeter, and the second end of the discharge tee is connected to the acid and alkali tank via a pipe.
[0005] As a further optimization, the third end of the discharge tee is fixedly connected to the discharge pipe, and a fourth valve is fixedly provided on the discharge pipe. A fourth manual ball valve is also fixedly provided on the discharge pipe.
[0006] As a further optimization, the two ends of the first valve, the second valve, and the third valve are all fixedly connected by flanges.
[0007] As a further optimization, the electromagnetic flowmeter is fixedly mounted on the bracket, and the part of the bend that connects to the rubber connector is also fixedly mounted on the bracket.
[0008] As a further optimization, a connecting device is fixedly provided on the second end of the feeding tee.
[0009] As a further optimization, the motor inside the electric ball valve is a servo motor.
[0010] As a further optimization, the rubber connector is a corrosion-resistant rubber connector.
[0011] As a further optimization, a feed inlet is fixedly provided on the upper surface of the feed tank.
[0012] As a further optimization, the first valve, the second valve, and the third valve are all manual ball valves.
[0013] As a further optimization, the base is fixedly equipped with multiple casters at its bottom.
[0014] This utility model provides an improved inlet valve assembly for acid and alkali tank areas, which has the following improvements and advantages compared with the prior art:
[0015] Firstly, the transport vehicle does not need to carry its own delivery pump. The corrosion-resistant pump can directly discharge the acid or alkali in the feed tank through components such as bends and finally through the discharge tee to the acid or alkali tank.
[0016] Secondly, the electric ball valve includes a wireless connection module and a control module. The flow rate of acid or alkali is set by an electromagnetic flow meter. Once the set flow rate is reached, a wireless signal is sent to the electric ball valve to close it. Alternatively, the electric ball valve can be actively closed and opened by an external controller. Attached Figure Description
[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0019] Figure 2 This utility model Figure 1 Enlarged diagram of part A in the middle;
[0020] Explanation of reference numerals in the attached figures:
[0021] 1-Discharge tee; 2-Electromagnetic flow meter; 3-Electric ball valve; 4-Third valve; 5-Rubber connector; 6-Bracket; 7-Corrosion resistant pump; 8-Second valve; 9-First valve; 10-Feed tank; 11-Bend; 12-Electromagnetic flow meter; 13-Fourth valve; 14-Discharge pipe. Detailed Implementation
[0022] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] Please see Figure 1-2This utility model provides a technical solution: an inlet valve assembly for an acid / alkali tank area, comprising an inlet tank 10, a corrosion-resistant pump 7, a first valve 9, a base 12, and a support 6. The inlet tank 10 is used for temporary storage during acid or alkali unloading. The support 6 is fixedly installed on the upper surface of the base 12 and serves as the support for the valve assembly. The inlet tank 10 is fixedly installed on the base 12. One end of the first valve 9 is connected to the outer surface of the inlet tank 10 via a pipe, and the other end of the first valve 9 is connected to the inlet of the corrosion-resistant pump 7. The inlet tank 10 and the corrosion-resistant pump 7 are connected by a pipe, and a first valve 9 is installed on the pipe. Valve 9 is manually opened during operation. First valve 9, second valve 8, and third valve 4 are opened. Acid or alkali in feed tank 10 passes through corrosion-resistant pump 7. The outlet of corrosion-resistant pump 7 is connected to one end of second valve 8 via a pipe. The other end of second valve 8 is fixedly connected to one end of bend pipe 11. A rubber connector 5 is connected to the outlet of corrosion-resistant pump 7 via bend pipe 11. When discharging acid or alkali into an acid / alkali tank, the final outlet height of this valve assembly needs to exceed the acid / alkali tank height. Therefore, bend pipe 11 is positioned upwards and fixed on bracket 6. The bend of bend pipe 11 is positioned higher than the required discharge point in the acid / alkali tank. The other end of bend pipe 11 is fixedly connected to one end of rubber connector 5. One end of the rubber connector 5 is fixedly connected to one end of the third valve 4. The other end of the third valve 4 is fixedly connected to the inlet end of the electric ball valve 3. The outlet end of the electric ball valve 3 is fixedly connected to one end of the electromagnetic flowmeter 2 via a flange. The electric ball valve 3 includes a wireless connection module and a control module. The electromagnetic flowmeter 2 is wirelessly connected to the electromagnetic electric ball valve 3. The other end of the rubber connector 5 is fixedly connected to the third valve 4, the electric ball valve 3, and the electromagnetic flowmeter 2 in sequence via a flange. The electromagnetic flowmeter 2 is fixedly mounted on the bracket 6. The pump body will vibrate during operation and the hydraulic flow of acid or alkali. A rubber connector 5 is added between the bend 11 and the third valve 4. To mitigate leakage caused by vibration, acid or alkali flows through electromagnetic flowmeter 2. The flow rate of acid or alkali can be set by the electromagnetic flowmeter. Once the set flow rate is reached, a wireless signal is sent to electric ball valve 3 to close it. Alternatively, the electric ball valve 3 can be actively closed and opened by an external controller. The other end of electromagnetic flowmeter 2 is fixedly connected to one end of discharge tee 1 via a flange. The first end of discharge tee 1 is fixedly connected to electromagnetic flowmeter 2, and the second end of discharge tee 1 is connected to the acid or alkali tank via a pipeline. The end of discharge tee 1 that is fixedly connected to electromagnetic flowmeter 2 is the first end. The second end of discharge tee 1 is set horizontally and discharges material into the acid or alkali tank during operation.
[0026] In some embodiments, the third end of the discharge tee 1 is fixedly connected to the discharge pipe 14, and a fourth valve 13 is fixedly provided on the discharge pipe 14. When the work is finished, the valve group is closed, and there will be acid or alkali residue in the pipeline. Acid or alkali is corrosive and can be discharged by opening the fourth valve 13. Finally, the first valve 9, the second valve 8 and the third valve 4 are manually closed.
[0027] In some embodiments, the two ends of the first valve 9, the second valve 8, and the third valve 4 are all fixedly connected by flanges to enhance sealing.
[0028] In some embodiments, the electromagnetic flowmeter 2 is fixedly mounted on the bracket 6, and the portion of the bend 11 connected to the rubber connector 5 is fixedly mounted on the bracket 6.
[0029] In some embodiments, a connecting device is fixedly provided on the second end of the feeding tee 1.
[0030] In some embodiments, the motor inside the electric ball valve 3 is a servo motor, which has fast response and strong stability.
[0031] In some embodiments, the rubber connector 5 is a corrosion-resistant rubber connector.
[0032] In some embodiments, an inlet is fixedly provided on the upper surface of the feed tank 10 to facilitate the gravity flow of acid and alkali into the feed tank 10.
[0033] In some embodiments, the first valve 9, the second valve 8, and the third valve 4 are all manual ball valves, which are simple and convenient to replace.
[0034] In some embodiments, the base 12 is provided with a plurality of casters at its bottom for easy movement.
[0035] Working principle: The bracket 6 is fixedly installed on the base 12, serving as the support for the valve assembly. The feed tank 10 is used for temporary storage during acid or alkali unloading. A pipeline connects the feed tank 10 and the corrosion-resistant pump 7, with a first valve 9 installed on the pipeline. During operation, the first valve 9, the second valve 8, and the third valve 4 are manually opened. The acid or alkali in the feed tank 10 passes through the corrosion-resistant pump 7. At the outlet end of the corrosion-resistant pump 7, a rubber connector 5 is connected via a bend 11. When unloading acid or alkali into the acid / alkali tank, the final outlet height of the valve assembly needs to exceed that of the acid / alkali tank. Therefore, the bend 11 is upward-facing and fixed on the bracket 6. The bend of the bend 11 is positioned at a height higher than the required unloading point. At the location of the acid and alkali tank, the electric ball valve 3 includes a wireless connection module and a control module. The other end of the rubber connector 5 is fixedly connected to the third valve 4, the electric ball valve 3 and the electromagnetic flow meter 2 in sequence through a flange. The electromagnetic flow meter 2 is fixedly installed on the bracket 6. Acid or alkali flows through the electromagnetic flow meter 2. The flow rate of acid or alkali can be set by the electromagnetic flow meter. After the set flow rate is reached, a wireless signal is sent to the electric ball valve 3 to close the electric ball valve 3. The electric ball valve 3 can also be actively closed and opened by an external controller. The discharge tee 1 is fixedly connected to the electromagnetic flow meter 2 at the first end. The second end of the discharge tee 1 is set horizontally. When the second end of the discharge tee 1 is working, it discharges material into the acid and alkali tank.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. An acid and caustic tank farm feedwell valve package, characterized by: The utility model relates to a kind of acid and alkali feeding device, including feed tank (10), corrosion-resistant pump (7), first valve (9), pedestal (12) and support (6), the support (6) is fixedly installed on the upper surface of pedestal (12), the feed tank (10) is fixedly installed on pedestal (12), one end of first valve (9) is connected on the outer surface part of feed tank (10) by pipe material, the other end of first valve (9) is connected corrosion-resistant pump (7) inlet end, the outlet end of corrosion-resistant pump (7) is connected one end of second valve (8) by pipeline, the other end of second valve (8) is fixedly connected one end of elbow pipe (11), the other end of elbow pipe (11) is fixedly connected one end of rubber connector (5), the other end of rubber connector (5) is fixedly connected one end of third valve (4), the other end of third valve (4) is fixedly connected with the import end of electric ball valve (3), the outlet end of electric ball valve (3) is fixedly connected with one end of electromagnetic flowmeter (2) by flange, and electric ball valve (3) includes wireless connection module and control module, and electromagnetic flowmeter (2) is wirelessly connected with electromagnetic electric ball valve (3), the other end of electromagnetic flowmeter (2) is fixedly connected with one end of discharge tee (1) by flange, the first end of discharge tee (1) is fixedly connected with electromagnetic flowmeter (2), and the second end of discharge tee (1) is connected with acid and alkali tank by pipeline.
2. A valve cluster for an acid or caustic tank farm inlet according to claim 1, wherein, The third end of discharge tee (1) is fixedly connected with discharge pipe (14), and fourth valve (13) is fixedly arranged on part of discharge pipe (14).
3. An acid and caustic tank farm inlet valve group according to claim 1, characterized in that, The two ends of first valve (9), second valve (8) and third valve (4) are fixedly connected by flange.
4. A valve cluster for an acid or caustic tank farm inlet according to claim 1, wherein, The electromagnetic flowmeter (2) is fixedly installed on the support (6), and the part of elbow pipe (11) connected with rubber connector (5) is fixedly installed on the support (6).
5. An acid and caustic tank farm inlet valve cluster as defined in claim 1 wherein, The second end of discharge tee (1) is fixedly provided with a connecting device.
6. A valve cluster for an acid or caustic tank farm inlet according to claim 1, wherein, The motor in the electric ball valve (3) is a servo motor.
7. A valve cluster for an acid or caustic tank farm inlet according to claim 1 wherein, The rubber connector (5) is a corrosion-resistant rubber connector.
8. A valve cluster for an acid or caustic tank farm inlet according to claim 1 wherein, The upper surface of feed tank (10) is fixedly provided with a feed inlet.
9. A valve cluster for an acid or caustic tank farm inlet according to claim 1 wherein, The first valve (9), second valve (8) and third valve (4) are all manual ball valves.
10. The acid and caustic tank farm inlet valve cluster of claim 1, wherein, The bottom of the pedestal (12) is fixedly provided with a plurality of universal wheels.