Electric hydraulic lifting fiber sizing device with heat tracing band
By combining an electro-hydraulic system with a heating belt, the problem of adjusting the depth and temperature of the immersion tank in the fiber sizing equipment is solved, enabling precise collection of slurry and flexible treatment of waste gas, thus improving the practicality of the equipment and the user experience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-04-03
AI Technical Summary
Existing fiber sizing equipment cannot freely adjust the depth of the immersion tank and base, making it difficult to control the sizing temperature. The height of the exhaust gas collection equipment is also not adjustable, affecting product quality and user experience.
An electro-hydraulic system is used to control the lifting and lowering of the immersion tank and mounting base, combined with a heating belt to maintain the slurry temperature. The positions of the guide plate and exhaust hood are adjusted by hydraulic and motor drives to achieve precise slurry collection and flexible exhaust gas treatment.
It enables precise adjustment of immersion depth and temperature, prevents slurry overflow, improves product quality and user experience, and enhances the practicality of the equipment.
Smart Images

Figure CN224077716U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fiber sizing technology, specifically to an electric hydraulic lifting fiber sizing device with a heat tracing cable. Background Technology
[0002] Fiber sizing involves passing raw yarn through a sizing tank and uniformly adsorbing a layer of sizing agent onto the fiber surface. The main components of the sizing agent are determined by the composition of the fiber being sized. Generally, chemical fibers such as PV use more sizing agents, while cotton yarn or rayon often uses starch sizing agents. The main purpose of fiber sizing is to give the fibers cohesion, enhance their abrasion resistance, friction resistance, and antistatic properties, and protect them from damage during subsequent weaving processes. However, existing fiber sizing equipment still has certain shortcomings. First, existing fiber sizing equipment cannot freely raise and lower the immersion tank and base according to usage requirements, making it difficult to adjust the immersion depth of the yarn bundle. During initial operation, the operation of winding carbon fiber is not convenient, and the temperature of the sizing agent in the immersion tank cannot be guaranteed, affecting product quality, and dripping sizing agent may overflow. Second, existing fiber sizing equipment cannot flexibly adjust the height of the exhaust gas collection device, failing to ensure good collection results under different conditions, affecting the practicality of the equipment and the user experience. Therefore, it is necessary to design an electric hydraulic lifting fiber sizing device with a heating tape. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an electric hydraulic lifting fiber sizing device with a heat tracing cable.
[0004] To achieve the above objectives, the technical solution of this utility model is: an electric hydraulic lifting fiber sizing device with a heating tape, comprising a base plate, a first telescopic rod, a mounting base, a first hydraulic cylinder, a second hydraulic cylinder, an immersion tank, a second telescopic rod, a free roller, an immersion roller, a drive roller, and a pressure roller. One end of the first telescopic rod is fixedly connected to the base plate, and the other end is fixedly connected to the bottom of the mounting base. The bottom of the first hydraulic cylinder is fixedly connected to the base plate, and the output end of the first hydraulic cylinder is fixedly connected to the bottom of the mounting base. The second hydraulic cylinder and the second telescopic rod are fixedly connected inside the mounting base. The output end of the second hydraulic cylinder is fixedly connected to the bottom of the immersion tank, and the other end of the second telescopic rod is fixedly connected to the bottom of the immersion tank. A back plate is vertically provided on the base plate. The free roller, the immersion roller, the drive roller, and the pressure roller are all rotatably connected to the back plate and located above the immersion tank.
[0005] Furthermore, heating belts are symmetrically arranged on the inner walls of the front and rear of the immersion tank, a guide plate is slidably connected to the immersion tank, a third hydraulic cylinder is fixedly connected to the outer wall of the immersion tank, a lifting plate is fixedly connected to the output end of the third hydraulic cylinder, and the lifting plate is rotatably connected to the guide plate.
[0006] Furthermore, the mounting base is fixedly connected to a first sliding plate, which is slidably connected to the back plate.
[0007] Furthermore, there are two dip rollers located between the free roller and the drive roller, and the pressure roller is located above the drive roller.
[0008] Furthermore, a fixing frame is fixedly connected to the top of the back plate, and a first motor is fixedly connected to the fixing frame. The output end of the first motor passes through the back plate and is fixedly connected to a drive roller.
[0009] Furthermore, a second sliding plate is slidably connected to the fixed frame, an exhaust hood is fixedly connected to the second sliding plate, an exhaust extractor is fixedly connected to the exhaust hood, and an exhaust pipe is provided on the exhaust extractor.
[0010] Furthermore, the exhaust hood is slidably connected to the fixed frame, a control box is fixedly connected to the fixed frame, a gear rail is symmetrically fixedly connected to the control box, a gear shaft is meshed on the gear rail, one end of the gear shaft is slidably connected to the control box, and the other end of the gear shaft is fixedly connected to the output end of the second motor, and the second motor is fixedly connected to the second sliding plate.
[0011] The beneficial effects of this utility model are as follows: the output of the first hydraulic cylinder drives the mounting base, the second hydraulic cylinder and the immersion tank to move. The output of the second hydraulic cylinder drives the immersion tank to move. The second hydraulic cylinder can realize the fine adjustment of the height of the immersion tank. The multi-level adjustment makes the adjustment more precise and achieves the function of fine adjustment of the immersion depth. The immersion tank is designed to submerge the immersion rollers and filaments to a certain depth as needed, then stops. A heating belt within the immersion tank heats the slurry, maintaining its temperature. The output of the first motor drives the drive rollers, which, in conjunction with the pressure rollers, move the filaments. When slurry drips from the filaments onto the pressure rollers, it is collected by a guide plate. Depending on the specific situation, the output of the third hydraulic cylinder moves the lifting plate and guide plate. The sliding motion of the guide plate within the immersion tank changes its tilt angle, thus collecting any dripping or splashing slurry back into the immersion tank. The immersion tank and mounting base can be freely raised and lowered according to usage requirements, adjusting the filament immersion depth. This also makes the initial carbon fiber winding operation more convenient. It ensures the temperature of the slurry in the immersion tank, guarantees product quality, and allows for flexible adjustment of the guide plate angle to collect dripping and splashing slurry, preventing overflow. Simultaneously, during production, exhaust hoods and extractors collect waste gas, which is then discharged to the treatment equipment via exhaust pipes. A second motor drives a gear shaft, which moves along a gear track, thereby moving a second sliding plate, exhaust hood, extractor, and exhaust pipe. The second sliding plate ensures stable movement. The system adjusts to a suitable height based on the waste gas collection effect and then stops. The height of the exhaust hood, extractor, and exhaust pipe can be flexibly adjusted to ensure good collection results under different conditions, improving the equipment's practicality and user experience. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 yes Figure 1 Enlarged view of the structure of section A in the middle;
[0014] Figure 3 yes Figure 1 Enlarged view of the structure of section B in the middle;
[0015] Figure 4 This is a schematic diagram showing the position of the second hydraulic cylinder in this utility model;
[0016] Figure 5 This is a schematic diagram of the internal structure of the control box in this utility model.
[0017] In the diagram: 1. Base plate; 2. First telescopic rod; 3. Mounting base; 4. First hydraulic cylinder; 5. Second hydraulic cylinder; 6. Immersion tank; 7. Second telescopic rod; 8. Heating belt; 9. Guide plate; 10. Second motor; 11. Third hydraulic cylinder; 12. Lifting plate; 13. First sliding plate; 14. Back plate; 15. Free roller; 16. Immersion roller; 17. First motor; 18. Drive roller; 19. Pressure roller; 20. Fixing frame; 21. Second sliding plate; 22. Exhaust hood; 23. Ejector; 24. Exhaust pipe; 25. Control box; 26. Gear rail; 27. Gear shaft. Detailed Implementation
[0018] Example:
[0019] like Figures 1 to 5 As shown, an electric hydraulic lifting fiber sizing device with a heating cable includes a base plate 1, a first telescopic rod 2, a mounting base 3, a first hydraulic cylinder 4, a second hydraulic cylinder 5, an immersion tank 6, a second telescopic rod 7, a free roller 15, an immersion roller 16, a drive roller 18, and a pressure roller 19. One end of the first telescopic rod 2 is fixedly connected to the base plate 1, and the other end is fixedly connected to the bottom of the mounting base 3. The bottom of the first hydraulic cylinder 4 is fixedly connected to the base plate 1, and the output end of the first hydraulic cylinder 4 is fixedly connected to the bottom of the mounting base 3. The first hydraulic cylinder 4 is used to drive the mounting base 3 to move. The second hydraulic cylinder 5 and the second telescopic rod 7 are fixedly connected inside the mounting base 3. The output end of the second hydraulic cylinder 5 is fixedly connected to the bottom of the immersion tank 6, and the other end of the second telescopic rod 7 is fixedly connected to the bottom of the immersion tank 6. The second hydraulic cylinder 5 is used to drive the immersion tank 6 to move, achieving fine-tuning of the height. A back plate 14 is vertically provided on the base plate 1. The free roller 15, the immersion roller 16, the drive roller 18, and the pressure roller 19 are all rotatably connected to the back plate 14 and are located above the immersion tank 6.
[0020] Heating bands 8 are symmetrically arranged on the inner walls of the front and rear of the immersion tank 6. A guide plate 9 is slidably connected to the immersion tank 6. A third hydraulic cylinder 11 is fixedly connected to the outer wall of the immersion tank 6. A lifting plate 12 is fixedly connected to the output end of the third hydraulic cylinder 11. The lifting plate 12 is rotatably connected to the guide plate 9. The third hydraulic cylinder 11 is used to drive the lifting plate 12 to move, thereby driving the guide plate 9 to slide and realize the tilt angle adjustment.
[0021] The mounting base 3 is fixedly connected to a first sliding plate 13, which is slidably connected to the back plate 14. The first sliding plate 13 can support the mounting base 3.
[0022] There are two dip rollers 16, located between the free roller 15 and the drive roller 18, and the pressure roller 19 is located above the drive roller 18.
[0023] A fixing frame 20 is fixedly connected to the top of the back plate 14. A first motor 17 is fixedly connected to the fixing frame 20. The output end of the first motor 17 passes through the back plate 14 and is fixedly connected to a drive roller 18. The first motor 17 is used to drive the drive roller 18 to rotate. The pressure roller 19 is used to cooperate with the drive roller 18 to move the filament bundle.
[0024] A second sliding plate 21 is slidably connected to the fixed frame 20. An exhaust hood 22 is fixedly connected to the second sliding plate 21. An exhaust extractor 23 is fixedly connected to the exhaust hood 22. An exhaust pipe 24 is provided on the exhaust extractor 23. The exhaust hood 22 is used to collect exhaust gas in conjunction with the exhaust extractor 23, and the exhaust pipe 24 is used to transport exhaust gas.
[0025] The exhaust hood 22 is slidably connected to the fixed frame 20. A control box 25 is fixedly connected to the fixed frame 20. Gear rails 26 are symmetrically fixedly connected to the control box 25. Gear shafts 27 are meshed on the gear rails 26. One end of the gear shaft 27 is slidably connected to the control box 25, and the other end of the gear shaft 27 is fixedly connected to the output end of the second motor 10. The second motor 10 is fixedly connected to the second sliding plate 21. The second motor 10 is used to drive the gear shaft 27 to rotate.
[0026] In practical use, the output of the first hydraulic cylinder 4 drives the mounting base 3, the second hydraulic cylinder 5, and the immersion tank 6 to move. The output of the second hydraulic cylinder 5 drives the immersion tank 6 to make fine adjustments to its height. As needed, the immersion tank 6 stops after immersing the immersion roller 16 and the filament bundle to a certain depth. The heating belt 8 set in the immersion tank 6 heats the slurry in the immersion tank 6 to maintain the slurry temperature. The output of the first motor 17 drives the drive roller 18 to move, and in conjunction with the pressure roller 19, the filament bundle moves. When the slurry on the filament bundle drips at the pressure roller 19, it is collected by the guide plate 9. Depending on the specific situation, the output of the third hydraulic cylinder 11 drives the lifting plate 12 and the guide plate 9 to move. The guide plate 9 slides in the immersion tank 6, changing the tilt angle of the guide plate 9, thereby collecting the dripping and splashing slurry into the immersion tank 6. This utility model device can freely raise and lower the immersion tank 6 and mounting base 3 according to usage requirements, thereby adjusting the immersion depth of the filament bundle. It also makes the carbon wire winding operation more convenient during initial operation, ensures the slurry temperature in the immersion tank 6, guarantees product quality, and allows for flexible adjustment of the angle of the guide plate 9 to collect dripping and splashing slurry, preventing slurry overflow. During production, the exhaust hood 22, in conjunction with the extractor 23, collects exhaust gas and discharges it to the processing equipment through the exhaust pipe 24. Simultaneously, the output of the second motor 10 drives the gear shaft 27 to move along the gear rail 26, thereby moving the second sliding plate 21, exhaust hood 22, extractor 23, and exhaust pipe 24. The second sliding plate 21 ensures the stability of the movement. The device stops at a suitable height based on the exhaust gas collection effect, allowing for flexible adjustment of the height of the exhaust hood 22, extractor 23, and exhaust pipe 24 to ensure good collection results under different conditions, improving the practicality of the equipment and the user experience.
[0027] The embodiments described above are merely preferred solutions of this utility model and are not intended to limit this utility model in any way. Other variations and modifications are possible without departing from the technical solutions described in the claims.
[0028] In the description of this utility model, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
Claims
1. An electro-hydraulic lifting fiber sizing device with a heat tracing band, characterized in that: The utility model relates to a kind of immersion roller washing machine, including bottom plate (1), first telescopic rod (2), mounting seat (3), first hydraulic cylinder (4), second hydraulic cylinder (5), immersion tank (6), second telescopic rod (7), free roller (15), immersion roller (16), driving roller (18) and press roller (19), one end of the first telescopic rod (2) is fixedly connected bottom plate (1), the other end is fixedly connected mounting seat (3) bottom, the bottom of the first hydraulic cylinder (4) is fixedly connected bottom plate (1), the output end of the first hydraulic cylinder (4) is fixedly connected mounting seat (3) bottom, mounting seat (3) inside is fixedly connected second hydraulic cylinder (5) and second telescopic rod (7), the output end of the second hydraulic cylinder (5) is fixedly connected in immersion tank (6) bottom, the other end of the second telescopic rod (7) is fixedly connected immersion tank (6) bottom, vertical backboard (14) is equipped on the bottom plate (1), and free roller (15), immersion roller (16), driving roller (18) and press roller (19) are all rotationally connected on backboard (14), and located above immersion tank (6).
2. An electro-hydraulic lifting fibre sizing device with a heating band according to claim 1, characterized in that: Symmetrically, heating band (8) is provided on the front and rear inner walls of the immersion tank (6), and a guide plate (9) is slidably connected to the immersion tank (6). A third hydraulic cylinder (11) is fixedly connected to the outer wall of the immersion tank (6), and the output end of the third hydraulic cylinder (11) is fixedly connected to a lifting plate (12). The lifting plate (12) is rotationally connected to the guide plate (9).
3. An electrically powered hydraulic lifting fibre sizing device with a heat tracing band according to claim 1, characterized in that: The mounting seat (3) is fixedly connected to a first sliding plate (13), which is slidably connected to the backboard (14).
4. An electrically powered hydraulic lifting fibre sizing device with a heat tracing band according to claim 1, characterized in that: The immersion roller (16) is two and located between the free roller (15) and the driving roller (18), and the press roller (19) is located above the driving roller (18).
5. An electrically powered hydraulic lifting fibre sizing device with a heat tracing band according to claim 1, characterized in that: The backboard (14) is fixedly connected to a fixed frame (20) at the top, and the first motor (17) is fixedly connected to the fixed frame (20). The output end of the first motor (17) penetrates the backboard (14) and is fixedly connected to the driving roller (18).
6. An electro-hydraulic lifting fibre sizing device with a heating band according to claim 5, characterized in that: The fixed frame (20) is slidably connected to a second sliding plate (21), and the exhaust hood (22) is fixedly connected to the second sliding plate (21). The exhaust hood (22) is fixedly connected to an air extractor (23), and the air extractor (23) is provided with an exhaust pipe (24).
7. An electrically powered hydraulic raising fibre sizing device with a heat tracing band according to claim 6, characterized in that: The exhaust hood (22) is slidably connected to the fixed frame (20), and the fixed frame (20) is fixedly connected to a control box (25). The control box (25) is symmetrically fixedly connected to a toothed rail (26), and the toothed rail (26) is meshingly connected to a toothed shaft (27). One end of the toothed shaft (27) is slidably connected to the control box (25), and the other end of the toothed shaft (27) is fixedly connected to the output end of the second motor (10). The second motor (10) is fixedly connected to the second sliding plate (21).