Carpet edge folding device
By designing a carpet folding device, which utilizes components such as conveyor belts, pressing mechanisms, and rollers to automate carpet flattening and folding, the problem of low efficiency and inconsistent results of manual operation is solved, thereby improving the efficiency and appearance consistency of carpet production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-03
AI Technical Summary
In existing technologies, the carpet folding process relies on manual operation, which results in low efficiency, high labor intensity, and inconsistent folding effects, affecting the consistency of product appearance.
A carpet folding device was designed, including a conveyor belt, a pressing mechanism, a guide plate, and rollers. The pressing plate and carpet are controlled by a knob, and the roller spacing is adjusted by a cylinder to achieve automated carpet flattening and folding.
It improves the efficiency and consistency of carpet folding, reduces labor intensity, and ensures a smooth carpet surface and accurate folding.
Smart Images

Figure CN224077762U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of folding devices, and in particular to a carpet folding device. Background Technology
[0002] As a floor covering widely used in residences, hotels, conference rooms and other places, carpets involve multiple stages in their processing. Among them, edge folding is an important step to ensure that the edges of the carpet are beautiful, durable and prevent fraying.
[0003] The current method involves manually folding and pressing the folds. This method is inefficient and labor-intensive. Furthermore, manual folding and pressing can lead to inconsistent folding results, which affects work efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a carpet folding device to solve the problems mentioned in the background art.
[0005] The technical solution adopted in this utility model is:
[0006] A carpet folding device includes a workbench with a conveyor belt on top and an equipment box on one side. The equipment box contains a pressing mechanism, which includes a pressure plate. The pressure plate is located on the top of one side of the conveyor belt, and a baffle is fixedly connected to the bottom of the pressure plate. A first guide plate is located on one side of the pressure plate, and a second guide plate is located at the bottom of the first guide plate. Rollers are located on one side of both the second guide plate and the first guide plate.
[0007] In some embodiments, a knob is provided on one side of the equipment box, a transmission rod is fixedly connected to one end of the knob, a first conical tooth is fixedly connected to the surface of the transmission rod, a second conical tooth is meshed with the surface of the first conical tooth, a lead screw is fixedly connected to the bottom of the second conical tooth, a lower pressure block is meshed with the surface of the lead screw, and the bottom of the lower pressure block is fixedly connected to the pressure plate.
[0008] In some embodiments, the first guide plate and the second guide plate are fixedly connected to an outward-extending plate on the side near the pressure plate.
[0009] In some embodiments, an adjustment frame is provided on one side of the equipment box, and an adjustment cavity is provided inside the adjustment frame. The adjustment cavity is fixedly connected to the telescopic end of the cylinder, and a base is fixedly connected to the bottom of the cylinder. The top of the base is located inside the adjustment cavity.
[0010] In some embodiments, an arc block is fixedly connected at the connection between the pressure plate and the baffle.
[0011] In some embodiments, the workbench is provided with a raised edge block on the side near the baffle, and the top of the raised edge block is provided with a raised edge slope.
[0012] In some embodiments, the roller surface is provided with anti-slip texture.
[0013] In some embodiments, a guide channel is formed between the first guide plate and the second guide plate.
[0014] In some embodiments, the width of the pressure plate is six centimeters.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] When in use, place the carpet on the conveyor belt and push it to the baffle for initial positioning. After manually folding the carpet, turn the knob to move the pressure plate down and flatten the carpet. Then, the carpet is guided by the first guide plate and the second guide plate and enters the roller shaft for further flattening. This process is convenient to operate and ensures stable carpet transmission and good flattening effect. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure in this application;
[0019] Figure 2 This is a schematic diagram of the equipment box structure in this application;
[0020] Figure 3 This is a schematic diagram of the pressing mechanism in this application.
[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the adjustment frame in this application.
[0022] Reference numerals: 1. Workbench; 101. Conveyor belt; 102. Edge-curving block; 2. Equipment box; 3. Pressing mechanism; 301. Knob; 302. Transmission rod; 303. First conical tooth; 3031. Second conical tooth; 304. Lead screw; 305. Pressing block; 306. Pressure plate; 307. Baffle; 308. Arc block; 4. Adjusting frame; 401. Adjusting cavity; 402. Cylinder; 403. Base; 404. Roller; 5. First guide plate; 501. Second guide plate; 502. Outer extension plate. Detailed Implementation
[0023] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0025] Currently, in existing technology, after carpet production, the edges need to be sealed manually. The process involves laying the carpet flat on a workbench, applying glue to the edges with a brush or spray gun, folding the edges inwards to bond them to the carpet body, and then sewing them together. However, manual folding results in significant width variations, affecting the consistency of the product's appearance.
[0026] like Figure 1-4 As shown, this utility model embodiment provides a carpet folding device, including a workbench 1, a conveyor belt 101 on the top of the workbench 1, an equipment box 2 on one side of the workbench 1, a pressing mechanism 3 inside the equipment box 2, the pressing mechanism 3 including a pressure plate 306, a pressure plate 306 on the top of one side of the conveyor belt 101, a baffle 307 fixedly connected to the bottom of the pressure plate 306, a first guide plate 5 on one side of the pressure plate 306, a second guide plate 501 on the bottom of the first guide plate 5, and rollers 404 on one side of the second guide plate 501 and the first guide plate 5.
[0027] In use, the carpet is placed on the conveyor belt 101, and then the operator pushes the carpet towards the baffle 307, which initially positions and blocks the carpet. Then, one end of the carpet is manually folded as needed; this folded portion is the upper part of the folded edge. At this time, the operator turns the knob 301, which drives the transmission rod 302 to rotate. The first conical tooth 303 on the transmission rod 302 rotates accordingly. Since the first conical tooth 303 meshes with the second conical tooth 3031, the second conical tooth 3031 rotates around its own axis, thereby driving the screw 304 fixedly connected to the bottom to rotate. The lower pressure block 305 on the surface of the screw 304 moves up and down with the rotation of the screw 304. The bottom of the lower pressure block 305 is fixedly connected to the pressure plate 306, thereby driving the pressure plate 306 to move downwards, flattening the carpet. The carpet then enters the roller 404 through the guide channel formed between the first guide plate 5 and the second guide plate 501, thus flattening the carpet.
[0028] The staff first pushes the carpet towards the baffle 307 for initial positioning, ensuring the accuracy of the carpet's position during subsequent processing. Manually folding one end of the carpet allows for flexible adjustment of the folding start state according to actual needs. Turning the knob 301 causes the pressure plate 306 to press down, controlling the pressure on the carpet and effectively flattening it to ensure a smooth surface. The carpet passes through the guide channel formed by the first guide plate 5 and the second guide plate 501, as well as inside the roller 404, further ensuring the stability and flattening effect of the carpet during transport.
[0029] Furthermore, a knob 301 is provided on one side of the equipment box 2. A transmission rod 302 is fixedly connected to one end of the knob 301. A first conical tooth 303 is fixedly connected to the surface of the transmission rod 302. A second conical tooth 3031 is meshed with the surface of the first conical tooth 303. A lead screw 304 is fixedly connected to the bottom of the second conical tooth 3031. A lower pressure block 305 is meshed with the surface of the lead screw 304. The bottom of the lower pressure block 305 is fixedly connected to the pressure plate 306.
[0030] The operator can adjust the pressing height of the pressure plate 306 simply by turning the knob 301, which can accommodate the folding requirements of carpets of different thicknesses. Through the transmission of the conical teeth and the lead screw 304, relatively precise adjustment can be achieved to ensure that the pressure plate 306 applies appropriate pressure to the carpet and ensures the folding effect.
[0031] Furthermore, an outwardly extending plate 502 is fixedly connected to the side of the first guide plate 5 and the second guide plate 501 near the pressure plate 306.
[0032] During the carpet folding process, when the carpet enters the area between the first guide plate 5 and the second guide plate 501, the outer extension plate 502 will first contact the carpet. The outer extension plate 502 allows the carpet to have a smoother transition when it first enters the guide plate area, guiding the carpet to gradually move towards the center area of the first guide plate 5 and the second guide plate 501, and then fold along the shape of the guide plate. The presence of the outer extension plate 502 can prevent the carpet from getting stuck or wrinkled when entering the guide plate area.
[0033] Furthermore, an adjustment frame 4 is provided on one side of the equipment box 2. An adjustment cavity 401 is provided inside the adjustment frame 4. The adjustment cavity 401 is fixedly connected to the telescopic end of the cylinder 402. A base 403 is fixedly connected to the bottom of the cylinder 402. The top of the base 403 is located inside the adjustment cavity 401.
[0034] The telescopic end of cylinder 402 is fixedly connected to the adjusting cavity 401. When cylinder 402 operates, its telescopic end drives the adjusting cavity 401 to move up and down. The adjusting frame 4 is integrated with the adjusting cavity 401, so the adjusting frame 4 also moves up and down accordingly, thereby adjusting the distance between rollers 404 to meet the different requirements of roller spacing for different thicknesses and materials. The roller 404 is model FKM-IR-100x500-SS.
[0035] Furthermore, an arc block 308 is fixedly connected at the connection between the pressure plate 306 and the baffle 307. When the pressure plate 306 presses down to fold the carpet, the arc block 308 at the connection between the pressure plate 306 and the baffle 307 will contact the carpet first, improving the folding quality of the carpet.
[0036] Furthermore, a curling block 102 is provided on the side of the workbench 1 near the baffle 307. The top of the curling block 102 is provided with a curling slope. When the carpet moves on the conveyor belt 101 to a position near the baffle 307, it will come into contact with the curling slope at the top of the curling block 102.
[0037] Furthermore, the surface of the roller 404 is provided with anti-slip texture, which can improve the traction of the roller 404 on the carpet, making the carpet more stable during the folding process.
[0038] Furthermore, a guide channel is formed between the first guide plate 5 and the second guide plate 501. The guide channel can ensure that the carpet maintains the correct shape and position during the folding process, thereby improving the accuracy and consistency of the folding.
[0039] Furthermore, the width of the pressure plate 306 is six centimeters.
[0040] Its width allows the pressure plate 306 to effectively cover a folded edge area of six centimeters, and in actual operation, staff can flexibly adjust the effective range of the folding edge according to the specific needs of carpet folding.
[0041] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A carpet hemming device, comprising a workbench (1), characterized in that, The top of the workbench (1) is provided with a conveyor belt (101), and a device box (2) is provided on one side of the workbench (1). The inside of the device box (2) is provided with a pressing mechanism (3). The pressing mechanism (3) includes a pressure plate (306). The top of one side of the conveyor belt (101) is provided with a pressure plate (306). The bottom of the pressure plate (306) is fixedly connected with a baffle (307). One side of the pressure plate (306) is provided with a first guide plate (5). The bottom of the first guide plate (5) is provided with a second guide plate (501). The second guide plate (501) and one side of the first guide plate (5) are provided with rollers (404).
2. The carpet folding device according to claim 1, characterized in that, A knob (301) is provided on one side of the equipment box (2). A transmission rod (302) is fixedly connected to one end of the knob (301). A first conical tooth (303) is fixedly connected to the surface of the transmission rod (302). A second conical tooth (3031) is meshed with the surface of the first conical tooth (303). A lead screw (304) is fixedly connected to the bottom of the second conical tooth (3031). A lower pressure block (305) is meshed with the surface of the lead screw (304). The bottom of the lower pressure block (305) is fixedly connected to the pressure plate (306).
3. A carpet hemming device according to claim 1, characterized in that, The first guide plate (5) and the second guide plate (501) are fixedly connected to an outwardly extending plate (502) on the side near the pressure plate (306).
4. A carpet hemming device according to claim 1, characterized in that, An adjustment frame (4) is provided on one side of the equipment box (2). An adjustment cavity (401) is provided inside the adjustment frame (4). The adjustment cavity (401) is fixedly connected to the telescopic end of the cylinder (402). A base (403) is fixedly connected to the bottom of the cylinder (402). The top of the base (403) is located inside the adjustment cavity (401).
5. A carpet hemming device according to claim 1, characterized in that, An arc block (308) is fixedly connected at the connection between the pressure plate (306) and the baffle (307).
6. A carpet hemming device according to claim 1, characterized in that, The workbench (1) has a raised edge block (102) on the side near the baffle (307), and the top of the raised edge block (102) has a raised edge slope.
7. A carpet hemming device according to claim 1, characterized in that, The roller (404) has anti-slip texture on its surface.
8. A carpet hemming device according to claim 1, characterized in that, A guide channel is formed between the first guide plate (5) and the second guide plate (501).
9. A carpet hemming device according to claim 1, characterized in that, The width of the pressure plate (306) is six centimeters.