Mounting structure of mould clamping block wall

By setting installation ports and connecting sleeves at the bottom of the modular block wall, using connecting bars to position and install it with the foundation structure, and filling the post-cast cavity inside the modular block wall with a post-cast structure, the problem of complex construction in the existing technology is solved, and the rapid and simplified installation of the modular block wall is achieved.

CN224078447UActive Publication Date: 2026-04-03SHANGHAI MOKA INTELLIGENT CONSTRUCTION TECHNOLOGY RESEARCH INSTITUTE +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The existing installation process of precast concrete block walls requires high technical skills from construction workers, is cumbersome, and makes it difficult to achieve one-time molding.

Method used

The installation structure of the modular block wall includes modular blocks, connecting bars, connecting sleeves, and post-cast structure. By setting the installation port and connecting sleeve at the bottom of the modular block wall, the connecting bars are used to position and install it with the foundation structure, and the post-cast structure is used to fill the post-cast cavity inside the modular block wall to achieve integrated installation.

Benefits of technology

The construction process has been simplified, the technical requirements for construction personnel have been reduced, the installation efficiency has been improved, and the rapid forming of modular block walls has been achieved.

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Abstract

The utility model provides a mounting structure of a mould clamping block wall, which belongs to the field of fabricated buildings and comprises a mould clamping block, a first connecting rib, a second connecting rib, a connecting sleeve and a post-pouring structure. A plurality of mould-locking building blocks are stacked and piled up to form a mould-locking building block wall, a post-pouring cavity is vertically formed in the mould-locking building block wall, a mounting opening communicated with the post-pouring cavity is formed in the bottom of the mould-locking building block wall, the connecting sleeve is arranged in the mounting opening, the first connecting rib is inserted into the post-pouring cavity, and the bottom end of the first connecting rib is connected to the top of the connecting sleeve. The top end of the second connecting rib is connected to the bottom of the connecting sleeve; the post-pouring structure is formed in the post-pouring cavity in a pouring mode and at least wraps the connecting sleeve. The mounting opening is formed in the bottom of the die-locking block wall, the connecting sleeve is arranged in the mounting opening, and the die-locking block wall and the foundation structure are positioned, mounted and connected at the mounting opening through the connecting rib, so that the die-locking block wall is simple, convenient, time-saving and labor-saving.
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Description

Technical Field

[0001] This utility model belongs to the field of prefabricated buildings, and in particular relates to an installation structure for a modular block wall. Background Technology

[0002] Concrete moka blocks are blocks made primarily of cement and aggregates, which are formed by mixing with water, mechanical vibration and pressure, and curing. The outer wall of the block has slots, the inner wall has vertical holes, and the top and bottom surfaces have horizontal grooves.

[0003] A precast concrete moka block wall refers to a wall structure made of precast concrete moka blocks in a factory or on-site, which is then assembled into a wall during construction.

[0004] Referring to the "Technical Specification for Application of Concrete Modular Blocks", when installing precast concrete modular blocks, a 20mm thick layer of M20 premixed mortar should be applied to the leveled base surface before the modular blocks are laid. Then, the modular blocks are laid, and finally, the grout is poured into the holes. This installation structure requires high skill from workers and is quite complicated. The technical problem that this utility model aims to solve is how to install the blocks in one go, reduce the technical requirements for construction workers, and improve efficiency.

[0005] It should be noted that the information disclosed in the background section of this utility model is intended only to enhance the understanding of the general background of this utility model, and should not be regarded as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] The purpose of this invention is to provide an easy-to-install modular block wall.

[0007] To achieve the above objectives, this utility model first provides an installation structure for a modular block wall, including modular blocks, a first connecting rib, a second connecting rib, a connecting sleeve, and a post-cast structure; multiple modular blocks are stacked to form a modular block wall, a post-cast cavity is formed within the modular block wall, the bottom of the modular block wall has an installation port communicating with the post-cast cavity, the connecting sleeve is disposed in the installation port, the first connecting rib is inserted into the post-cast cavity and its bottom end is connected to the top of the connecting sleeve, the second connecting rib is fixed to the foundation structure and its top end is connected to the bottom of the connecting sleeve; the post-cast structure is cast into the post-cast cavity and at least covers the connecting sleeve.

[0008] Preferably, the modular block includes a first modular block and a second modular block, with a plurality of first modular blocks formed at the bottom of the modular block wall, and the second modular blocks stacked on the first modular blocks; the mounting opening is provided on the first modular block.

[0009] Preferably, the first mold block includes a first mold block body and a first outer leaf plate. The first mold block body has a first post-pouring cavity. The mounting port communicating with the first post-pouring cavity is formed on the outer surface of the first mold block body. The first outer leaf plate is connected to the first mold block body and forms a first insulation cavity between the first mold block body and the first mold block body.

[0010] Preferably, the second mold block includes a second mold block body and a second outer leaf plate. The second mold block body has a second post-pouring cavity. The second outer leaf plate is connected to the second mold block body and forms a second insulation cavity with the second mold block body. The position of the second post-pouring cavity corresponds to the position of the first post-pouring cavity to form the post-pouring cavity. The position of the second insulation cavity corresponds to the position of the first insulation cavity to form an insulation cavity.

[0011] Preferably, the first outer leaf plate is connected to the first mold block body through a first thermal insulation component, and the second outer leaf plate is connected to the second mold block body through a second thermal insulation component.

[0012] Preferably, it also includes a thermal insulation layer, which is disposed within the thermal insulation cavity.

[0013] Preferably, the first modular block body includes a first horizontal segment and two first vertical segments, with the two first vertical segments arranged side-by-side and spaced apart from the first horizontal segment; the second modular block body includes two second horizontal segments and two second vertical segments, with the two second vertical segments arranged side-by-side and spaced apart from the two first horizontal segments.

[0014] Preferably, a plurality of the first modular block bodies are arranged in a row at least along the width direction of the modular block wall, and a plurality of the second modular block bodies are stacked on top of each other along the height direction of the modular block wall.

[0015] Preferably, it also includes a post-cast formwork, which is temporarily supported at the installation opening.

[0016] Preferably, it also includes structural reinforcement bars, which are arranged in the post-cast cavity.

[0017] The technical effects achieved by the above-mentioned technical solution of this utility model are derived from one or more of the following combinations:

[0018] This solution involves setting an installation port at the bottom of the modular block wall, installing a connecting sleeve inside the installation port, and positioning and connecting the modular block wall to the foundation structure at the installation port using connecting bars. Then, the post-cast structure is used to fill the post-cast cavity inside the modular block wall, while simultaneously installing the modular block wall to the foundation structure. The entire structure is operated at the bottom of the modular block wall and is integrated with the post-cast structure, which is simple, convenient, and saves time and effort.

[0019] The first and second precast blocks are prefabricated in the factory and stacked on site to form a wall. The prefabrication is highly advanced, and together with the outer leaf plate structure, they can form a self-insulating system. The overall structure is assembled and pre-installed by positioning the first and second connecting bars, and then cast and installed as a whole. Attached Figure Description

[0020] Figure 1 The diagram illustrates the structure of this utility model.

[0021] Figure 2 This diagram illustrates the structure of the modular block wall in this invention.

[0022] Figure 3 This is a side view of the modular block wall in this utility model.

[0023] Figure 4 This diagram illustrates the assembly of the first connecting rib and the second connecting rib in this utility model.

[0024] Figure 5 This diagram illustrates the structure of the first modular block in this invention.

[0025] Figure 6 This diagram illustrates the structure of the second modular block in this invention.

[0026] The components are as follows: 1. Modular block; 100. Installation port; 101. Post-cast cavity; 102. Insulation cavity; 11. First modular block; 111. Main body of the first modular block; 1110. First post-cast cavity; 1111. First horizontal section; 1112. First vertical section; 112. First outer leaf plate; 1120. First insulation cavity; 113. First thermal insulation component; 12. Second modular block; 121. Main body of the second modular block; 1210. Second post-cast cavity; 1211. Second horizontal section; 1212. Second vertical section; 122. Second outer leaf plate; 1220. Second insulation cavity; 123. Second thermal insulation component; 2. Connecting sleeve; 3. First connecting rib; 4. Second connecting rib; 5. Post-cast structure; 6. Insulation layer; 7. Foundation structure. Detailed Implementation

[0027] The following description is provided to enable those skilled in the art to implement and use the present invention and to incorporate it into specific application contexts. Various modifications and uses in different applications will be readily apparent to those skilled in the art, and the general principles defined herein are applicable to a wide range of embodiments. Therefore, the present invention is not limited to the embodiments given herein, but should be granted the broadest scope consistent with the principles and novel features disclosed herein.

[0028] In the following detailed description, numerous specific details are set forth to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that practice of the present invention is not necessarily limited to these specific details. In other words, well-known structures and devices are shown in block diagram form without detailed representation to avoid obscuring the present invention.

[0029] Readers should note all documents and references submitted concurrently with this specification and open to public inspection, the contents of which are incorporated herein by reference. Unless otherwise expressly stated, all features disclosed in this specification (including any appended claims, abstracts, and drawings) may be replaced by alternative features for the same, equivalent, or similar purposes. Therefore, unless explicitly stated otherwise, each disclosed feature is merely one example of a set of equivalent or similar features.

[0030] Note that, where used, the markings left, right, front, back, top, bottom, front, back, clockwise, and counterclockwise are merely for convenience and do not imply any specific fixed direction. In fact, they are used to reflect the relative position and / or orientation between different parts of an object. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] Note that, in practice, "further," "preferably," "even further," and "more preferably" are simply starting points for describing another embodiment based on the foregoing embodiments. The combination of the content following "further," "preferably," "even further," or "more preferably" with the foregoing embodiments constitutes the complete configuration of another embodiment. Any combination of several "further," "preferably," "even further," or "more preferably" settings following the same embodiment can form yet another embodiment.

[0033] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. It should be noted that the aspects described below with reference to the accompanying drawings and specific embodiments are merely exemplary and should not be construed as limiting the scope of protection of the present invention in any way.

[0034] Please see Figures 1-6 This embodiment provides an installation structure for a modular block wall, including a modular block 1, a first connecting rib 3, a second connecting rib 4, a connecting sleeve 2, and a post-cast structure 5; multiple modular blocks 1 are stacked to form a modular block wall, and the modular block wall vertically forms a post-cast cavity 101. The bottom of the modular block wall has an installation opening 100 communicating with the post-cast cavity 101. The connecting sleeve 2 is disposed in the installation opening 100. The first connecting rib 3 is inserted into the post-cast cavity 101 and its bottom end is connected to the top of the connecting sleeve 2. The second connecting rib 4 is fixed to the foundation structure 7 and its top end is connected to the bottom of the connecting sleeve 2. The post-cast structure 5 is cast into the post-cast cavity 101 and at least covers the connecting sleeve 2.

[0035] In this embodiment, the basic structure 7 is the main building structure to be installed in the modular block wall, such as floor slabs, structural beams, foundations, and abutments. In this embodiment, the bottom of the second connecting bar 4 can be fixed to the structural reinforcement within the basic structure 7. Taking a precast structural beam as an example, the bottom of the second connecting bar 4 is welded to the structural reinforcement within the structural beam and can be integrally cast with the precast structural beam. There are multiple second connecting bars 4, arranged at intervals along the width of the modular block wall, with their positions corresponding to the post-cast cavity 101 of the modular block 1.

[0036] In this embodiment, there are multiple modular blocks 1, but they can be structurally divided into two categories. For ease of description, the types of modular blocks 1 are defined as two, specifically including first modular blocks 11 and second modular blocks 12. Multiple first modular blocks 11 are formed at the bottom of the modular block wall, and second modular blocks 12 are stacked on top of the first modular blocks 11. The mounting opening 100 is located on the first modular blocks 11. Specifically, multiple first modular block bodies 111 form at least one row along the width direction of the modular block wall, and multiple second modular block bodies 121 are stacked on top along the height direction of the modular block wall.

[0037] Furthermore, please combine Figure 2 and Figure 5 The first molded block 11 includes a first molded block body 111 and a first outer leaf plate 112. The first molded block body 111 has a first post-pouring cavity 1110, and an installation port 100 communicating with the first post-pouring cavity 1110 is formed on the outer surface of the first molded block body 111. The first outer leaf plate 112 is connected to the first molded block body 111 and forms a first thermal insulation cavity 1120 between the two. Furthermore, the first outer leaf plate 112 and the first molded block body 111 are connected by a first thermal insulation component 113.

[0038] As a preferred embodiment of this example, Figure 5 As shown, the first molded block body 111 is a double-T shaped body, including a first horizontal section 1111 and two first vertical sections 1112. The two first vertical sections 1112 are arranged side by side and spaced apart from the first horizontal section 1111. The first outer leaf plate 112 is connected to the first horizontal section 1111 of the double-T shaped body through a first thermal insulation component 113. The first outer leaf plate 112 and the first horizontal section 1111 are horizontally spaced apart, forming the first thermal insulation cavity 1120 in the middle. The first vertical sections 1112 of the double-T shaped body are set outwards, and a first post-cast cavity 1110 is formed between the first vertical sections 1112. The first post-cast cavities 1110 of the first molded block 11 are positioned to connect the first connecting rib 3 and the second connecting rib 4 to the connecting sleeve 2. Preferably, the first thermal insulation component 113 is made of FRP material to form thermal insulation and avoid cold bridging.

[0039] For further details, please refer to Figure 2 and Figure 6 The second molded block 12 includes a second molded block body 121 and a second outer leaf plate 122. The second molded block body 121 has a second post-cast cavity 1210. The second outer leaf plate 122 is connected to the second molded block body 121 and forms a second insulation cavity 1220 between them. The position of the second post-cast cavity 1210 corresponds to the position of the first post-cast cavity 1110, forming a post-cast cavity 101. The position of the second insulation cavity 1220 corresponds to the position of the first insulation cavity 1120, forming an insulation cavity 102. Furthermore, the second outer leaf plate 122 is connected to the second molded block body 121 by a second thermal insulation component 123.

[0040] As a preferred embodiment of this example, Figure 6As shown, the second modular block body 121 is a Type II body, including two second horizontal sections 1211 and two second vertical sections 1212. The two second vertical sections 1212 are arranged side by side between the two first horizontal sections 1111. The positions of the two second vertical sections 1212 can be aligned with the positions of the two first vertical sections 1112 of the first modular block 11, thereby maintaining the formation of a post-cast cavity 101 between the first post-cast cavity 1110 and the second post-cast cavity 1210, and facilitating the vertical insertion of the second connecting rib 4 inside. Similarly, with the arrangement of the first outer leaf plate 112, the second outer leaf plate 122 is connected to the second horizontal section 1211 of the Type II body through the second thermal insulation component 123. The second outer leaf plate 122 and the second horizontal section 1211 are horizontally spaced apart, forming the second thermal insulation cavity 1220 in between. The first insulation cavity 1120 and the second insulation cavity 1220 then form an insulation cavity 102. Furthermore, the wall of this modular block 1 also includes an insulation layer 6, which is disposed in the insulation cavity 102. The insulation layer 6 can be an insulation board, and is preferably an insulation board formed of foamed material.

[0041] As a preferred embodiment of this invention, this embodiment also includes a post-cast formwork (not shown). This post-cast formwork is temporarily supported at the installation opening 100 to facilitate the pouring of the post-cast structure 5. The formwork can be removed after the pouring is completed. Furthermore, the post-cast structure 5 is the post-cast concrete, which also includes structural reinforcement bars, which are placed in the post-cast cavity 101.

[0042] The technical effects achieved by the above-mentioned technical solution of this utility model are derived from one or more of the following combinations:

[0043] This solution involves setting an installation port 100 at the bottom of the modular block wall, and installing a connecting sleeve 2 inside the installation port 100. The modular block wall is positioned and connected to the foundation structure 7 at the installation port 100 via connecting bars. Then, the post-cast structure 5 is used to fill the post-cast cavity 101 inside the modular block wall, and the modular block wall is installed with the foundation structure at the same time. The entire structure is operated at the bottom of the modular block wall and is integrated with the post-cast structure 5, which is simple, convenient and saves time and effort.

[0044] The first and second precast blocks 11 and 12 are prefabricated in the factory and stacked on site to form a wall. The prefabrication degree is high, and together with the outer leaf plate structure, they can form a self-insulating system. The overall structure is assembled and pre-installed by positioning the first connecting bar 3 and the second connecting bar 4, and then cast and installed as a whole.

[0045] Furthermore, the present invention has been described in detail above with reference to the accompanying drawings and embodiments. Those skilled in the art can make various modifications to the present invention based on the above description. Therefore, certain details in the embodiments should not be construed as limiting the present invention, and the scope of protection of the present invention shall be defined by the appended claims.

Claims

1. A mounting structure of a modular block wall, characterized by, The module card block, the first connecting rib, the second connecting rib, the connecting sleeve and the post-cast structure are included; a plurality of the module card blocks are stacked to form a module card block wall, a post-cast cavity is formed in the module card block wall, the module card block wall has a mounting port communicating with the post-cast cavity at the bottom, the connecting sleeve is arranged in the mounting port, the first connecting rib is inserted into the post-cast cavity and connected to the top of the connecting sleeve at the bottom end, and the second connecting rib is fixed to the foundation structure and connected to the bottom of the connecting sleeve at the top end; the post-cast structure is cast in the post-cast cavity and at least covers the connecting sleeve.

2. The mounting structure of claim 1, wherein: The module card block includes a first module card block and a second module card block, a plurality of the first module card blocks are formed at the bottom of the module card block wall, and the second module card block is stacked on the first module card block; the mounting port is arranged in the first module card block.

3. The mounting structure of claim 2, wherein: The first module card block includes a first module card block body and a first outer leaf plate, the first module card block body has a first post-cast cavity, the first module card block body has the mounting port communicating with the first post-cast cavity on the surface, and the first outer leaf plate is connected to the first module card block body and forms a first thermal insulation cavity between the first module card block body.

4. The mounting structure of claim 3, wherein: The second module card block includes a second module card block body and a second outer leaf plate, the second module card block body has a second post-cast cavity, and the second outer leaf plate is connected to the second module card block body and forms a second thermal insulation cavity between the second module card block body; the second post-cast cavity corresponds to the first post-cast cavity to form the post-cast cavity, and the second thermal insulation cavity corresponds to the first thermal insulation cavity to form a thermal insulation cavity.

5. The mounting structure of claim 4, wherein: The first outer leaf plate and the first module card block body are connected by a first thermal insulation member, and the second outer leaf plate and the second module card block body are connected by a second thermal insulation member.

6. The mounting structure of claim 4, wherein: A thermal insulation layer is further included and arranged in the thermal insulation cavity.

7. The mounting structure of claim 4, wherein: The first module card block body includes one first horizontal section and two first vertical sections, and the two first vertical sections are vertically arranged with a spacing between the first horizontal section; the second module card block body includes two second horizontal sections and two second vertical sections, and the two second vertical sections are vertically arranged with a spacing between the two first horizontal sections.

8. The mounting structure of claim 7, wherein: A plurality of the first module card block bodies form a row at least along the wall width direction of the module card block wall, and a plurality of the second module card block bodies are stacked in layers along the wall height direction of the module card block wall.

9. The mounting structure of claim 1, wherein: A post-cast formwork is further included and temporarily supported in the mounting port.

10. The mounting structure of claim 1, wherein: A structural rib is further included and arranged in the post-cast cavity.