High-temperature sintering equipment for porous wear-resistant film

Abstract

The utility model relates to the technical field of sintering equipment, in particular to high-temperature sintering equipment for a porous wear-resistant membrane, which comprises a bottom plate, the device further comprises a first pump body, a first gas pipe, a second gas pipe, a gas analysis box, a conveying pump and a conveying pipe, the sintering box is installed on the upper end surface of the bottom plate, the first pump body is installed on the upper end surface of the sintering box, and the front end of the first pump body is connected with one end of the first gas pipe; after the first pump body is started, air in the center of the sintering box is extracted through the first air pipe and then injected into the sintering box through the second air pipe, so that a rotary flowing air mode is formed in the sintering box, air originally far away from the sampling mechanism can be sampled when the air is sampled, more representative air samples can be contacted, and the sampling efficiency is improved. The gas analysis is more accurate, the sintering quality and consistency are improved, the capability of monitoring the gas generated in the sintering process is enhanced, meanwhile, the atmosphere distribution can be uniform, and the product quality difference caused by non-uniform temperature and atmosphere is reduced.

Description

Technical Field

[0001] This utility model relates to the field of sintering equipment technology, and in particular to a high-temperature sintering equipment for porous wear-resistant films. Background Technology

[0002] High-temperature sintering equipment for porous wear-resistant films is used to manufacture porous materials and coatings with specific properties, especially those materials that require high-temperature treatment to achieve high strength and wear resistance. To ensure that the material does not oxidize or undergo other adverse reactions during sintering, an atmosphere control mechanism, such as nitrogen, argon, or hydrogen supply, can be connected to provide an inert or reducing atmosphere. For materials that need to be sintered in a vacuum atmosphere, a vacuum pump can be connected to extract air from the furnace to achieve the required vacuum level.

[0003] In common high-temperature sintering equipment, there are stagnant areas of gas inside, also known as dead zones. In these areas, the airflow may be very weak or even completely still, which means that it is impossible to collect samples from these areas and cannot accurately reflect the true atmospheric conditions inside the entire sintering chamber. Setting up a mobile sampling point is not only costly but also ineffective.

[0004] Therefore, to address the issue of not being able to obtain more representative gas samples when collecting and analyzing the internal gases in the aforementioned high-temperature sintering equipment, a porous wear-resistant membrane high-temperature sintering equipment can be designed. Through the configuration of pump body one, gas pipe one, gas pipe two, gas analysis box, delivery pump, and transport pipe, internal airflow can be achieved, ensuring that more representative gas samples can be obtained during sampling. This enhances the monitoring capability of gases generated during the sintering process and also helps to achieve uniform atmosphere distribution, reducing product quality differences caused by temperature and atmosphere inhomogeneity, thus solving the aforementioned problems. Utility Model Content

[0005] To overcome the problem that common high-temperature sintering equipment cannot access more representative gas samples when collecting and analyzing internal gases.

[0006] The technical solution of this utility model is as follows: a high-temperature sintering equipment for porous wear-resistant membranes, including a base plate; it also includes a pump body 1, a gas pipe 1, a gas pipe 2, a gas analysis box, a delivery pump, and a transport pipe. A sintering box is installed on the upper surface of the base plate, and the pump body 1 is installed on the upper surface of the sintering box. One end of the gas pipe 1 is connected to the front end of the pump body 1, and the other end of the gas pipe 1 is connected to the upper surface of the sintering box. One end of the gas pipe 2 is connected to the rear end of the pump body 1, and the other end of the gas pipe 2 is connected to the rear end surface of the sintering box. A fixing plate is welded to the rear end of the base plate, and a gas analysis box is installed on the upper end of the fixing plate. A delivery pump is installed on the front surface of the gas analysis box, and one end of the transport pipe is fixedly connected to the output end of the delivery pump. A cavity plate is fixedly connected to the other end of the transport pipe. The cavity plate is installed on the rear end surface of the sintering box, and the cavity plate and the sintering box are interconnected.

[0007] Preferably, after starting pump body one, air is drawn from the center of the sintering box through air pipe one and then injected back into the sintering box through air pipe two, so that a rotating flow gas pattern is formed inside the sintering box. This allows the gas that was originally far away from the sampling mechanism to be sampled when sampling the gas, and allows for contact with more representative gas samples, making the gas analysis more accurate, improving the sintering quality and consistency, and enhancing the monitoring capability of the gas generated during the sintering process. At the same time, it can evenly distribute the atmosphere and reduce product quality differences caused by uneven temperature and atmosphere.

[0008] Preferably, a nitrogen storage tank, an argon storage tank, and a hydrogen storage tank are installed on the upper surface of the base plate, with the argon storage tank located between the nitrogen storage tank and the hydrogen storage tank, and the nitrogen storage tank located at the front.

[0009] Preferably, one end of a pipe is installed on the upper surface of the nitrogen storage tank, argon storage tank, and hydrogen storage tank, and a gas mixing box is installed on the upper surface of the base plate, with the other ends of the three pipes installed on the upper surface of the gas mixing box.

[0010] Preferably, a second pump body is installed on the right side surface of the gas mixing box, and one end of a second pipe is fixedly connected to the output end of the second pump body. The other end of the second pipe is fixedly connected to the right end surface of the sintering box, and a solenoid valve is installed on the surface of each of the three first pipes.

[0011] Preferably, a controller is installed on the upper surface of the sintering box, and a temperature detection module is installed on the inner top surface of the sintering box.

[0012] Preferably, an exhaust gas treatment box is installed on the upper surface of the base plate, a transport pump is installed on the right surface of the exhaust gas treatment box, one end of a transport pipe is fixedly connected to the output end of the transport pump, and the other end of the transport pipe is connected to the left surface of the sintering box.

[0013] Preferably, a vacuum pump is installed on the upper surface of the sintering box, and an exhaust pipe is fixedly connected to the output end of the vacuum pump.

[0014] Preferably, a sealed door is installed on the front surface of the sintering box, and an observation window is provided on the surface of the sealed door.

[0015] The beneficial effects of this utility model are:

[0016] 1. After starting pump body one, air is drawn from the center of the sintering box through air pipe one and then injected back into the sintering box through air pipe two, so that a rotating gas flow pattern is formed inside the sintering box. This allows the gas that was originally far away from the sampling mechanism to be sampled when sampling the gas, and it can come into contact with more representative gas samples, making the gas analysis more accurate, improving the sintering quality and consistency, and enhancing the ability to monitor the gas generated during the sintering process. At the same time, it can evenly distribute the atmosphere and reduce product quality differences caused by uneven temperature and atmosphere. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of a high-temperature sintering device for porous wear-resistant membranes according to this utility model.

[0018] Figure 2 The diagram shows a three-dimensional structural representation of the sintering box in a high-temperature sintering equipment for porous wear-resistant membranes according to this utility model.

[0019] Figure 3 This is a three-dimensional structural diagram of the gas mixing box in a high-temperature sintering equipment for porous wear-resistant membranes according to this utility model.

[0020] Figure 4 The diagram shows a three-dimensional structural representation of the exhaust gas treatment box in a high-temperature sintering equipment for a porous wear-resistant membrane according to this utility model.

[0021] Figure 5 The diagram shows a three-dimensional structural representation of the exhaust gas treatment box in a high-temperature sintering equipment for porous wear-resistant membranes according to this utility model.

[0022] Explanation of reference numerals in the attached diagram: 1. Base plate; 2. Sintering box; 3. Fixing plate; 4. Gas analysis box; 5. Transfer pump; 6. Transfer pipe; 7. Cavity plate; 8. Pump body one; 9. Gas pipe one; 10. Gas pipe two; 11. Controller; 12. Vacuum pump; 13. Exhaust pipe; 14. Sealed door; 15. Observation window; 16. Waste gas treatment box; 17. Transport pump; 18. Transport pipe; 19. Nitrogen storage box; 20. Argon storage box; 21. Hydrogen storage box; 22. Pipe one; 23. Solenoid valve; 24. Gas mixing box; 25. Pump body two; 26. Pipe two; 27. Temperature detection module. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please see Figures 1-5 This utility model provides an embodiment: a high-temperature sintering equipment for porous wear-resistant films, including a base plate 1; it also includes a pump body 8, a gas pipe 9, a gas pipe 10, a gas analysis box 4, a delivery pump 5, and a transport pipe 6. A sintering box 2 is installed on the upper surface of the base plate 1, and the pump body 8 is installed on the upper surface of the sintering box 2. One end of the gas pipe 9 is connected to the front end of the pump body 8, and the other end of the gas pipe 9 is connected to the upper surface of the sintering box 2. One end of the gas pipe 10 is connected to the rear end of the pump body 8, and the other end of the gas pipe 10 is connected to the rear end surface of the sintering box 2. A fixing plate 3 is welded to the rear end of the base plate 1, and a gas analysis box 4 is installed on the upper end of the fixing plate 3. A delivery pump 5 is installed on the front surface of the gas analysis box 4, and the delivery pump 5 delivers... One end of the conveying pipe 6 is fixedly connected to the outlet, and the other end of the conveying pipe 6 is fixedly connected to the cavity plate 7. The cavity plate 7 is installed on the rear end surface of the sintering box 2. The cavity plate 7 and the sintering box 2 are interconnected. After the pump body 8 is started, air is drawn from the center of the sintering box 2 through the gas pipe 9 and injected back into the sintering box 2 through the gas pipe 10. This creates a rotating gas flow pattern inside the sintering box 2, which allows the gas that was originally far away from the sampling mechanism to be sampled when sampling the gas. This allows for contact with more representative gas samples, making the gas analysis more accurate, improving the sintering quality and consistency, and enhancing the monitoring capability of the gas generated during the sintering process. At the same time, it can evenly distribute the atmosphere and reduce product quality differences caused by uneven temperature and atmosphere.

[0025] Please see Figures 1-5In this embodiment, a nitrogen storage tank 19, an argon storage tank 20, and a hydrogen storage tank 21 are installed on the upper surface of the base plate 1. The argon storage tank 20 is located between the nitrogen storage tank 19 and the hydrogen storage tank 21, with the nitrogen storage tank 19 at the front. The nitrogen storage tank 19, argon storage tank 20, and hydrogen storage tank 21 are used to store different types of protective gases, nitrogen, argon, and hydrogen, respectively. These gases are crucial for atmosphere control during the sintering process, ensuring that the material does not oxidize or undergo other adverse reactions during sintering. One end of a pipe 22 is installed on the upper surface of each of the nitrogen storage tank 19, argon storage tank 20, and hydrogen storage tank 21. A gas mixing tank 24 is installed on the upper surface of the base plate 1, and the other ends of the three pipes 22 are installed on the upper surface of the gas mixing tank 24. Each storage tank 21 has a pipe 22 installed on one end of its upper surface. The pipe 22 guides the gas from each storage tank to the gas mixing tank 24. The gas mixing tank 24 receives and precisely mixes the gases from the three gas storage tanks to create an atmosphere suitable for the specific sintering process. A pump body 25 is installed on the right side surface of the gas mixing tank 24. One end of the pipe 26 is fixedly connected to the output end of the pump body 25. The other end of the pipe 26 is fixedly connected to the right side surface of the sintering box 2. A solenoid valve 23 is installed on the surface of each of the three pipes 22. The pump body 25 is responsible for drawing the mixed gas from the gas mixing tank 24 and delivering it to the sintering box 2 through the pipe 26. The solenoid valve 23 is used to precisely control the flow rate of each gas, so that the proportion of different gases entering the gas mixing tank 24 can be adjusted as needed.

[0026] Please see Figures 1-5In this embodiment, a controller 11 is installed on the upper surface of the sintering chamber 2, and a temperature detection module 27 is installed on the inner top surface of the sintering chamber 2. The controller 11 serves as the central control unit of the entire device, responsible for managing operations such as gas ratio adjustment, temperature control, and vacuum adjustment, ensuring that the sintering process proceeds according to preset parameters. The temperature detection module 27 monitors the temperature changes inside the sintering chamber 2 in real time and feeds the data back to the controller 11 for precise control of the heating process and maintenance of the required sintering temperature. A waste gas treatment box 16 is installed on the upper surface of the bottom plate 1, and a transport pump 17 is installed on the right end surface of the waste gas treatment box 16. One end of a transport pipe 18 is fixedly connected to the output end of the transport pump 17, and the other end of the transport pipe 18 is connected to the left end surface of the sintering chamber 2. The waste gas treatment box 16 is mainly used to collect and treat the sintering process. The waste gas generated during the process is extracted by the transport pump 17 and transported to the waste gas treatment box 16 for treatment. A vacuum pump 12 is installed on the upper surface of the sintering box 2. The output end of the vacuum pump 12 is fixedly connected to the exhaust pipe 13. The vacuum pump 12 is used to extract air from the sintering box 2 to create the required vacuum environment. It is suitable for materials that need to be sintered under oxygen-free conditions. A sealed box door 14 is installed on the front surface of the sintering box 2. An observation window 15 is opened on the surface of the sealed box door 14. The sealed box door 14 provides a safe and closed working environment to prevent external impurities from entering the sintering box 2 and affecting the process. The observation window 15 is located on the sealed box door 14. The operator can monitor the internal condition of the sintering box 2 through the observation window 15 without opening the box door, which is convenient for real-time monitoring and adjustment of process parameters.

[0027] During operation, after starting pump 8, air is drawn from the center of sintering chamber 2 through air pipe 9 and then injected back into sintering chamber 2 through air pipe 10. This creates a rotating gas flow pattern inside sintering chamber 2, allowing for the sampling of gases that were originally far from the sampling mechanism. This results in more representative gas samples, making gas analysis more accurate, improving sintering quality and consistency, enhancing the monitoring capability of gases generated during sintering, and ensuring uniform atmosphere distribution. This reduces product quality differences caused by temperature and atmosphere inhomogeneity. (Nitrogen storage tank 19...) Argon storage tank 20 and hydrogen storage tank 21 are used to store different types of protective gases, nitrogen, argon, and hydrogen, respectively. These gases are crucial for atmosphere control during the sintering process, ensuring that the material does not oxidize or undergo other adverse reactions. Pipeline 22 guides the gases from each storage tank to gas mixing tank 24. Gas mixing tank 24 is responsible for receiving and precisely mixing the gases from the three storage tanks to create atmosphere conditions suitable for specific sintering process requirements. Pump 25 is responsible for extracting the mixed gas from gas mixing tank 24 and transporting it through pipeline 26. The gas is fed into the sintering chamber 2. The solenoid valve 23 is used to precisely control the flow rate of each gas, so that the proportion of different gases entering the gas mixing chamber 24 can be adjusted as needed. The controller 11, as the central control unit of the entire device, is responsible for managing operations such as gas ratio adjustment, temperature control, and vacuum adjustment to ensure that the sintering process is carried out according to preset parameters. The temperature detection module 27 monitors the temperature change in the sintering chamber 2 in real time and feeds the data back to the controller 11 so as to accurately control the heating process and maintain the required sintering temperature. The waste gas treatment chamber 16 is mainly used to collect and treat the waste gas generated during the sintering process. The transport pump 17 is used to extract the waste gas in the sintering chamber 2 and transport it to the waste gas treatment chamber 16 for treatment. The vacuum pump 12 is used to extract the air in the sintering chamber 2 to create the required vacuum environment, which is suitable for materials that need to be sintered under oxygen-free conditions. The sealed chamber door 14 provides a safe and closed working environment to prevent external impurities from entering the sintering chamber 2 and affecting the process. The observation window 15 is located on the sealed chamber door 14. The operator can monitor the situation inside the sintering chamber 2 through the observation window 15 without opening the chamber door, which is convenient for real-time monitoring and adjustment of process parameters.

[0028] Through the above steps, after starting pump 8, air is drawn from the center of sintering chamber 2 through air pipe 9 and then injected back into sintering chamber 2 through air pipe 10. This creates a rotating gas flow pattern inside sintering chamber 2, allowing for the sampling of gases that were originally far from the sampling mechanism. This provides access to more representative gas samples, making gas analysis more accurate, improving sintering quality and consistency, and enhancing the monitoring capability of gases generated during sintering. It also ensures uniform atmosphere distribution, reducing product quality differences caused by uneven temperature and atmosphere. This solves the problem common in high-temperature sintering equipment where it is impossible to access more representative gas samples when collecting and analyzing internal gases.

Claims

1. A high temperature sintering apparatus for porous wear resistant films comprising a base plate (1); characterised in that: Also includes a pump body (8), air pipe (9), air pipe (10), exhaust gas treatment box (16), transport pump (17) and transport pipe (18), the upper end surface of the bottom plate (1) is installed with sintering box (2), the upper end surface of the sintering box (2) is installed with pump body (8), the front end of the pump body (8) is connected with one end of the air pipe (9), the other end of the air pipe (9) is connected to the upper end surface of the sintering box (2), the rear end of the pump body (8) is connected with one end of the air pipe (10), the other end of the air pipe (10) is connected to the rear end surface of the sintering box (2), the rear end of the bottom plate (1) is welded with the fixed plate (3), the upper end of the fixed plate (3) is installed with the gas analysis box (4), the front side surface of the gas analysis box (4) is installed with the delivery pump (5), the output end of the delivery pump (5) is fixedly connected with one end of the delivery pipe (6), the other end of the delivery pipe (6) is fixedly connected with the cavity plate (7), the cavity plate (7) is installed on the rear end surface of the sintering box (2), and the cavity plate (7) and the sintering box (2) are connected in a through manner.

2. A high temperature sintering apparatus for a porous wear-resistant film according to claim 1, characterized by: The upper end surface of the bottom plate (1) is installed with a nitrogen storage tank (19), an argon storage tank (20) and a hydrogen storage tank (21), the argon storage tank (20) is located between the nitrogen storage tank (19) and the hydrogen storage tank (21), and the nitrogen storage tank (19) is located at the most front.

3. A high temperature sintering apparatus for a porous wear-resistant film according to claim 2, characterized in that: The upper end surface of the nitrogen storage tank (19), the argon storage tank (20) and the hydrogen storage tank (21) is installed with one end of a pipeline (22), the upper end surface of the bottom plate (1) is installed with a gas mixing box (24), and the other end of the three pipelines (22) is installed on the upper end surface of the gas mixing box (24).

4. A high temperature sintering apparatus for a porous wear-resistant film according to claim 3, characterized in that: The right side surface of the gas mixing box (24) is installed with a pump body (25), the output end of the pump body (25) is fixedly connected with one end of a pipeline (26), the other end of the pipeline (26) is fixedly connected to the right end surface of the sintering box (2), and the surface of the three pipelines (22) is installed with an electromagnetic valve (23).

5. A high temperature sintering apparatus for a porous wear-resistant film according to claim 4, characterized by: The upper end surface of the sintering box (2) is installed with a controller (11), and the inner top surface of the sintering box (2) is installed with a temperature detection module (27).

6. A high temperature sintering apparatus for a porous wear-resistant film according to claim 3, characterized by: The upper end surface of the bottom plate (1) is installed with an exhaust gas treatment box (16), the right end surface of the exhaust gas treatment box (16) is installed with a transport pump (17), the output end of the transport pump (17) is fixedly connected with one end of a transport pipe (18), and the other end of the transport pipe (18) is connected to the left end surface of the sintering box (2).

7. A high temperature sintering apparatus for a porous wear-resistant film according to claim 6, characterized by: The upper end surface of the sintering box (2) is installed with a vacuum pump (12), and the output end of the vacuum pump (12) is fixedly connected with an exhaust pipe (13).

8. A high temperature sintering apparatus for a porous wear-resistant film according to claim 7, characterized by: The front side surface of the sintering box (2) is installed with a sealing box door (14), and the surface of the sealing box door (14) is provided with an observation window (15).

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