Rotary clamping device for low-speed large-torque permanent magnet synchronous motor stator winding wire arrangement

Abstract

The utility model relates to the technical field of permanent magnet synchronous motor production, in particular to a rotary clamping device for low-speed large-torque permanent magnet synchronous motor stator winding wire arrangement, which comprises a mounting seat, a motor plate, a motor, a driving gear, a shielding ring, a fixing mechanism and a mounting shaft. The motor is mounted at the bottom of the motor plate, the driving gear is mounted at the output end of the motor, the shielding ring is connected with the top of the mounting seat, the mounting shaft is fixedly arranged on the inner side of the bottom of the mounting seat, and the device supports and tensions the inner side of a motor stator winding wound with a copper wire, so that the effect of effectively and stably fixing the stator winding from the inside is achieved; and through rotation of the motor, slow rotation of the stator winding can be controlled, working areas can be rapidly switched, wire arrangement work is facilitated, gear connection positions are effectively shielded, copper wires are prevented from falling and being extruded and damaged by the gear connection positions, workers are prevented from making contact with meshing positions, and the use safety of equipment is improved.

Description

Technical Field

[0001] This utility model relates to the field of permanent magnet synchronous motor manufacturing technology, and in particular to a rotary clamping device for stator winding management of a low-speed, high-torque permanent magnet synchronous motor. Background Technology

[0002] Using a low-speed, high-torque permanent magnet synchronous motor drive system can eliminate the need for an external reducer, reduce intermediate transmission links, improve the safety and reliability of the system, and reduce environmental pollution and spare parts consumption. Low-speed, high-torque permanent magnet synchronous motors are widely used in the machinery equipment manufacturing industry, heavy machinery industry, and other fields.

[0003] During the manufacturing of low-speed, high-torque permanent magnet synchronous motors, copper wire is wound around the stator winding using copper wire winding equipment. After winding, these copper wires need to be manually arranged. During the arrangement process, the arrangement area needs to be changed frequently. Therefore, the stator winding needs to be effectively clamped from the inside during the wire arrangement process to avoid excessive compression caused by external clamping and affecting the wire arrangement work. At the same time, it is also necessary to meet the requirements for switching between wire arrangement areas. Therefore, a rotary clamping device is needed to ensure the clamping effect while facilitating the switching of working areas and reducing the danger of equipment use. Utility Model Content

[0004] This invention addresses the shortcomings of existing technologies by providing a rotary clamping device for managing the stator windings of a low-speed, high-torque permanent magnet synchronous motor.

[0005] This utility model is achieved through the following technical solution:

[0006] A rotary clamping device for stator winding management of a low-speed, high-torque permanent magnet synchronous motor includes a mounting base, a motor plate, a motor, a drive gear, a shielding ring, a fixing mechanism, and a mounting shaft. The motor plate is fixedly disposed on the outside of the mounting base, the motor is mounted on the bottom of the motor plate, the drive gear is mounted on the output end of the motor, the shielding ring is connected to the top of the mounting base, the mounting shaft is fixedly disposed on the inner side of the bottom of the mounting base, and the fixing mechanism is movably connected to the mounting shaft. The fixing mechanism includes a rotating disk, a gear ring, a mounting bracket, a hydraulic cylinder, an inner support seat, and a guide rod. The gear ring is fixedly disposed on the outside of the rotating disk, the mounting bracket is fixedly mounted on the top of the rotating disk, the hydraulic cylinder is mounted on the inner side of one end of the mounting bracket, the inner support seat is fixedly disposed on the telescopic end of the hydraulic cylinder, and the guide rod is fixedly disposed on the inner side of the inner support seat.

[0007] In a preferred embodiment of the present invention, one end of the guide rod passes through and extends into the interior of one side of the mounting bracket, and a guide hole that cooperates with the guide rod is provided on the side of the mounting bracket.

[0008] Since the inner support seat only provides single-point support at the connection point between the hydraulic cylinder and the inner support seat when supporting the inner side of the motor stator winding, the stability of the inner support seat is poor, which affects the support and fixing effect. Setting a guide rod can effectively ensure that the inner support seat runs horizontally and improve the clamping stability.

[0009] In a preferred embodiment of the present invention, a support bar is provided on the top of one side of the inner support seat, a friction groove is provided on the outer side of the support bar of the inner support seat, and a guide card is also provided on the inner side of the inner support seat.

[0010] In a preferred embodiment of this utility model, the inner guide card of the inner support is engaged on the top of the mounting frame, and the top of the mounting frame is provided with a guide slot that cooperates with the guide card.

[0011] Similar to the guide rods mentioned above, the guide card set on the inner side of the inner support is locked in the guide slot at the top of the mounting bracket. This effectively guides the movement of the inner support while preventing it from tilting under stress, thus ensuring effective support inside the motor stator winding.

[0012] In a preferred embodiment of the present invention, a mounting hole is provided on the outer side of the mounting base, one end of the drive gear passes through and extends into the interior of one side of the mounting base, and the drive gear cooperates with the gear ring.

[0013] When the motor starts, the drive gear rotates the gear ring, which in turn rotates the fixed stator winding, thus enabling the switching of processing areas and facilitating the copper wire arrangement work.

[0014] In a preferred embodiment of the present invention, a connecting ring is provided at the bottom of the rotating disk, the bottom connecting ring of the rotating disk is movably connected to the mounting shaft, and a shielding ring is provided on the outer side of the top of the toothed ring.

[0015] The beneficial effects of this utility model are:

[0016] This low-speed, high-torque permanent magnet synchronous motor stator winding wire management rotary clamping device supports and tensions the inner side of the motor stator winding with copper wire, thereby effectively and stably fixing the stator winding from the inside. Furthermore, the stator winding can be slowly rotated by the motor rotation, allowing for quick switching of the working area and facilitating wire management. The gear connection position is effectively shielded, preventing the copper wire from falling and being squeezed and damaged by the gear connection position. At the same time, it also prevents workers from coming into contact with the meshing position, improving the safety of equipment use. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the rotary clamping device for stator winding management of a low-speed, high-torque permanent magnet synchronous motor according to the present invention.

[0018] Figure 2This is a schematic diagram of the mounting base structure of the rotary clamping device for stator winding management of a low-speed, high-torque permanent magnet synchronous motor according to this utility model.

[0019] Figure 3 This is a schematic diagram of the fixing mechanism of the rotary clamping device for stator winding management of a low-speed, high-torque permanent magnet synchronous motor according to this utility model.

[0020] In the diagram: 1. Mounting base; 2. Motor plate; 3. Motor; 4. Drive gear; 5. Covering ring; 6. Fixing mechanism; 61. Rotating disk; 62. Gear ring; 63. Mounting bracket; 64. Hydraulic cylinder; 65. Inner support seat; 66. Guide rod; 7. Mounting shaft. Detailed Implementation

[0021] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.

[0022] like Figure 1-3 The rotating clamping device for stator winding management of a low-speed, high-torque permanent magnet synchronous motor, shown, includes a mounting base 1, a motor plate 2, a motor 3, a drive gear 4, a shielding ring 5, a fixing mechanism 6, and a mounting shaft 7. The motor plate 2 is fixedly disposed on the outside of the mounting base 1, the motor 3 is mounted on the bottom of the motor plate 2, the drive gear 4 is mounted on the output end of the motor 3, the shielding ring 5 is connected to the top of the mounting base 1, the mounting shaft 7 is fixedly disposed on the inner side of the bottom of the mounting base 1, and the fixing mechanism 6 is movably connected to the mounting shaft 7. The fixing mechanism 6 includes a rotating disk 61, a gear ring 62, a mounting bracket 63, a hydraulic cylinder 64, an inner support seat 65, and a guide rod 66. The gear ring 62 is fixedly disposed on the outside of the rotating disk 61, the mounting bracket 63 is fixedly mounted on the top of the rotating disk 61, the hydraulic cylinder 64 is mounted on the inner side of one end of the mounting bracket 63, the inner support seat 65 is fixedly disposed on the telescopic end of the hydraulic cylinder 64, and the guide rod 66 is fixedly disposed on the inner side of the inner support seat 65.

[0023] Specifically, one end of the guide rod 66 passes through and extends into the interior of one side of the mounting bracket 63. The side of the mounting bracket 63 has a guide hole that mates with the guide rod 66. A support bar is provided on the top of one side of the inner support seat 65. A friction groove is provided on the outer side of the support bar of the inner support seat 65. A guide card is also provided on the inner side of the inner support seat 65. The guide card on the inner side of the inner support seat 65 is locked onto the top of the mounting bracket 63. A guide slot that mates with the guide card is provided on the top of the mounting bracket 63. An installation hole is provided on the outer side of the mounting base 1. One end of the drive gear 4 passes through and extends into the interior of one side of the mounting base 1. The drive gear 4 mates with the gear ring 62. A connecting ring is provided at the bottom of the rotating disk 61. The connecting ring at the bottom of the rotating disk 61 is movably connected to the mounting shaft 7. A shielding ring 5 is provided on the outer side of the top of the gear ring 62.

[0024] In this embodiment, the motor stator winding that needs to be arranged for copper wire is first placed on the top of the mounting bracket 63. Then, the hydraulic cylinder 64 is controlled to retract, causing the inner support 65 fixed at the extension end of the hydraulic cylinder 64 to move backward. The support bar on the top side of the inner support 65 contacts the inner side of the stator winding. Since the top of the rotating disk 61 is uniformly arranged with three fixing mechanisms 6 in a ring shape, the stator winding can be automatically positioned and fixed. The back of the inner support 65 is provided with a guide card and a guide rod 66. The guide card is locked in the guide slot at the top of the mounting bracket 63, thus ensuring that the inner support 65 moves horizontally in a vertical state, ensuring the support and fixing effect on the stator winding.

[0025] Furthermore, during wire processing, the worker turns on the motor 3 to slowly rotate the drive gear 4 at its output end. The drive gear 4 meshes with the toothed ring 62 on the outer side of the rotating disk 61, thereby causing the rotating disk 61 to slowly rotate around the connection position between the bottom connecting ring and the mounting shaft 7, realizing the switching of processing areas. A shielding ring 5 is installed on the top of the mounting base 1 by screws to cover the meshing position of the drive gear 4 and the toothed ring 62 and the top of the toothed ring 62, preventing the falling copper wire from getting caught in the meshing position, and at the same time preventing the worker from contacting the meshing position and causing injury, thus improving the safety of equipment use.

[0026] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.

[0027] In the description of the embodiments of this utility model, unless otherwise expressly specified and limited, the terms "installed," "connected," "linked," "set up," "equipped with," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A rotating clamping device for stator winding of low-speed large-torque permanent magnet synchronous motor, comprising a mounting seat (1), a motor plate (2), a motor (3), a driving gear (4), a shielding ring (5), a fixing mechanism (6), and a mounting shaft (7), characterized in that: The motor plate (2) is fixedly arranged outside the mounting seat (1), the motor (3) is installed at the bottom of the motor plate (2), the drive gear (4) is installed at the output end of the motor (3), the shielding ring (5) is connected with the top of the mounting seat (1), the mounting shaft (7) is fixedly arranged inside the bottom of the mounting seat (1), and the fixing mechanism (6) is movably connected with the mounting shaft (7). The fixing mechanism (6) comprises a rotating disc (61), a gear ring (62), a mounting frame (63), an oil cylinder (64), an inner support base (65) and a guide rod (66), the gear ring (62) is fixedly arranged outside the rotating disc (61), the mounting frame (63) is fixedly installed at the top of the rotating disc (61), the oil cylinder (64) is installed at one end inside the mounting frame (63), the inner support base (65) is fixedly arranged at the telescopic end of the oil cylinder (64), and the guide rod (66) is fixedly arranged inside the inner support base (65).

2. The rotary chucking device for stator winding of low-speed large-torque permanent magnet synchronous motor according to claim 1, characterized in that: One end of the guide rod (66) penetrates and extends to one side inside the mounting frame (63), and a guide hole matched with the guide rod (66) is formed in the side surface of the mounting frame (63).

3. The rotary chucking device for stator winding of low-speed large-torque permanent magnet synchronous motor according to claim 1, characterized in that: A support strip is arranged at the top of one side of the inner support base (65), a friction groove is formed in the outer side of the support strip of the inner support base (65), and a guide card is further arranged inside the inner support base (65).

4. The rotary chucking device for stator winding of low-speed large-torque permanent magnet synchronous motor according to claim 3, characterized in that: The guide card inside the inner support base (65) is clamped on the top of the mounting frame (63), and a guide card groove matched with the guide card is formed in the top of the mounting frame (63).

5. The rotary chucking device for stator winding of low-speed large-torque permanent magnet synchronous motor according to claim 1, characterized in that: A mounting hole is formed in the outer side of the mounting seat (1), one end of the drive gear (4) penetrates and extends to one side inside the mounting seat (1), and the drive gear (4) is matched with the gear ring (62).

6. The rotary chucking device for stator winding of low-speed large-torque permanent magnet synchronous motor according to claim 1, characterized in that: A connecting ring is arranged at the bottom of the rotating disc (61), the connecting ring at the bottom of the rotating disc (61) is movably connected with the mounting shaft (7), and the shielding ring (5) is arranged outside the top of the gear ring (62).

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