Feed additive proportioning and mixing device
By using a dual-shaft design and a rotating internal gear ring in a three-dimensional mixing space, the problem of uneven mixing between additives and feed base materials in existing mixing devices has been solved, achieving a more efficient mixing effect and equipment cleanliness, and improving the nutritional balance of feed and animal health.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-07
AI Technical Summary
Existing mixing devices suffer from uneven mixing of additives and feed base due to their simple stirring operation and limited mixing area. This is especially true when the additives are fine or highly viscous, making it difficult to achieve uniform distribution, which affects the nutritional balance of the feed and the health of the animals.
It adopts a dual-shaft design, including a first stirring blade and a second stirring blade, which, together with the scraper on the vertical rod, form a three-dimensional mixing space. The coordinated rotation of the internal gear ring and the stirring shaft is driven by a servo motor to achieve multi-directional shearing and tumbling, eliminating mixing dead zones. At the same time, the proportioning component enables quantitative delivery and monitoring.
It achieves thorough and uniform mixing of additives and feed base, improves mixing uniformity, reduces residual materials, lowers the risk of cross-contamination, and ensures the balance of feed nutrition and the reliability of equipment.
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Figure CN224086524U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of feed mixing equipment, and particularly relates to a feed additive proportioning and mixing device. BACKGROUND
[0002] In a modern feed production process, the use of additives has become one of the key technologies for improving feed quality, enhancing animal health and promoting production efficiency. Feed additives usually include vitamins, minerals, amino acids, enzyme preparations and various nutritional ingredients. These additives need to be uniformly mixed into the feed base to ensure that each particle can be fully supplied with nutrients.
[0003] The existing mixing device generally adopts a design with only one stirring shaft. Although this structure can complete the basic stirring task to a certain extent, due to the single stirring operation and limited mixing area, the mixing of the additives and the feed base in the stirring process often cannot achieve uniform results. Especially in the case of fine or highly viscous additives, the traditional single-shaft stirring device is difficult to fully disperse and uniformly distribute the additives, resulting in higher additive concentration in some areas and insufficient additives in other areas. This not only affects the nutritional balance of the feed, but also may affect the health and growth of animals.
[0004] Therefore, the application provides a feed additive proportioning and mixing device to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] The application provides a feed additive proportioning and mixing device, which aims to solve the problem of single stirring operation and limited mixing area in the background art, which leads to the mixing of additives and feed base in the stirring process often cannot achieve uniform results.
[0006] To achieve the above purpose, the application provides the following technical solution: a feed additive proportioning and mixing device, comprising a tank body and a cover body installed on the tank body, a plurality of support legs are installed at equal intervals at the lower end of the tank body, a discharge pipe is fixedly installed on the tank body, and two proportioning assemblies are oppositely arranged on the cover body.
[0007] A servo motor is fixedly installed on the cover body, a second gear shaft is arranged on the servo motor, a stirring shaft is connected to the output end of the second gear shaft, and a mixing mechanism is arranged on the cover body.
[0008] The mixing mechanism comprises an inner tooth ring rotatably connected to the cover body, a plurality of vertical rods equidistantly arranged at the lower end of the inner tooth ring, two second stirring blades equidistantly arranged on the vertical rods, a plurality of sleeve seats equidistantly sleeved on the stirring shaft, and a plurality of first stirring blades annularly arranged on the sleeve seats, so that the first stirring blades and the second stirring blades apply shearing and overturning actions on the feed from different directions, breaking the limitation of traditional single-shaft stirring and eliminating mixing dead angles.
[0009] Preferably, the upper end of the stirring shaft is fixedly installed with a second gear shaft, the output end of the servo motor is connected to the upper end of the second gear shaft, the cover body is provided with a gear meshingly connected with the inner tooth ring, the gear is provided with a first gear shaft, and the first gear shaft and the second gear shaft are drivingly connected through a transmission gear belt.
[0010] Preferably, the ratio assembly is composed of a feeding pipe, a flowmeter and an electromagnetic valve, and the flowmeter is located above the electromagnetic valve.
[0011] Preferably, a plurality of fixing blocks are equidistantly installed on the cover body, the fixing blocks serve to reinforce the stability of the cover body and avoid instability caused by the embedded rotation installation of the inner tooth ring.
[0012] Preferably, the lower end of the stirring shaft is fixedly installed with an anti-blocking piece, the anti-blocking piece comprises a circular seat and two material distribution rods, the circular seat is fixedly connected to the lower end of the stirring shaft, the two material distribution rods are symmetrically distributed on the outer wall of the circular seat, and the material distribution rods are integrally formed with the circular seat.
[0013] Preferably, a scraper is fixedly installed on the side of each vertical rod away from the second stirring blade and serves to scrape the inner wall of the tank body, the vertical rod is fixedly connected with the inner tooth ring through bolts, the scraper moves closely to the inner wall of the tank body, effectively removes sticky materials adhered to the tank wall, reduces residues, facilitates equipment cleaning, and reduces the risk of cross contamination.
[0014] The mixing device is provided with the first stirring blades and the second stirring blades, the first stirring blades are annularly distributed on the sleeve seats, and the second stirring blades are arranged on the vertical rods, so as to form a three-dimensional mixing space with upper-layer dispersion and lower-layer overturning, to realize layered stirring of additives with different densities and further improve mixing uniformity.
[0015] The mixing device is provided with the scrapers on the vertical rods, the scrapers move closely to the inner wall of the tank body when the vertical rods rotate with the inner tooth ring, and when there is no feed in the tank body in the later period, clean water can be poured in to perform scraping and cleaning operation on the inner wall of the tank body by using the scrapers. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural schematic view of a feed additive ratio and mixing device.
[0017] Figure 2 is a structural schematic view of the first stirring blade;
[0018] Figure 3 is a structural schematic view of the vertical rod;
[0019] Figure 4 is a structural schematic view of the inner tooth ring;
[0020] Figure 5 is a structural schematic view of the scraper.
[0021] In the figure:
[0022] 1, tank body; 2, cover body; 21, fixed block; 3, support leg; 4, discharge pipe; 5, servo motor; 6, proportioning assembly; 7, mixing mechanism; 71, stirring shaft; 72, sleeve seat; 73, first stirring blade; 74, anti-blocking piece; 75, inner tooth ring; 76, gear; 761, first tooth shaft; 77, second tooth shaft; 8, transmission tooth belt; 9, vertical rod; 91, scraper; 92, second stirring blade. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] The present embodiment provides a feed additive proportioning and mixing device, as shown in the figure, the mixing device comprises a tank body 1 and a cover body 2 installed on the tank body 1, a plurality of support legs 3 are installed equidistantly at the lower end of the tank body 1, a discharge pipe 4 is fixedly installed on the tank body 1, and two proportioning assemblies 6 are oppositely arranged on the cover body 2. Figures 1-5
[0025] A servo motor 5 is fixedly installed on the cover body 2, a second tooth shaft 77 is arranged on the servo motor 5, a stirring shaft 71 is connected to the output end of the second tooth shaft 77, and a mixing mechanism 7 is arranged on the cover body 2.
[0026] The mixing mechanism 7 comprises an inner tooth ring 75 rotatably connected to the cover body 2, a plurality of vertical rods 9 are equidistantly arranged at the lower end of the inner tooth ring 75, two second stirring blades 92 are equidistantly arranged on the vertical rod 9, a plurality of sleeve seats 72 are equidistantly sleeved on the stirring shaft 71, and a plurality of first stirring blades 73 are annularly arranged on the sleeve seat 72.
[0027] Specifically, by setting the inner tooth ring 75 on the cover 2, when the servo motor 5 is started, it will drive the stirring shaft 71 to rotate with the first stirring blade 73 to stir the feed in the tank body 1, at the same time, the first stirring blade 73 on the stirring shaft 71 and the vertical rod 9 at the lower end of the inner tooth ring 75 and the second stirring blade 92 form a double stirring system, ensuring that the additives and feed base are fully and uniformly mixed.
[0028] The upper end of the stirring shaft 71 is fixedly installed with a second gear shaft 77, the output end of the servo motor 5 is connected with the upper end of the second gear shaft 77, the cover 2 is provided with a gear 76 engaged with the inner tooth ring 75, the gear 76 is provided with a first gear shaft 761, and the first gear shaft 761 is in transmission connection with the second gear shaft 77 through the transmission tooth belt 8.
[0029] More specifically, the servo motor 5 drives the stirring shaft 71 to rotate through the second gear shaft 77 and the transmission tooth belt 8, at the same time, the gear 76 is engaged with the inner tooth ring 75, driving the inner tooth ring 75 to rotate, so that the first stirring blade 73 and the second stirring blade 92 apply shear and overturning action to the feed from different directions, breaking the limitations of traditional single-shaft stirring and eliminating the mixing dead angle.
[0030] The proportioning assembly 6 is composed of a feed pipe, a flowmeter and an electromagnetic valve, and the flowmeter is located above the electromagnetic valve.
[0031] Further, the flowmeter is located above the electromagnetic valve, which can monitor the material flow in the feed pipe in real time, and the electromagnetic valve accurately controls the on-off of the material according to the control signal, and the two cooperate to realize the quantitative delivery of the feed additive, ensuring that each component is mixed according to the preset ratio, and improving the nutritional balance of the feed.
[0032] A plurality of fixing blocks 21 are installed on the cover 2 at equal intervals.
[0033] Further, the fixing blocks 21 serve to reinforce the stability of the cover 2, avoiding the problem of instability caused by the embedded rotation installation of the inner tooth ring 75.
[0034] The lower end of the stirring shaft 71 is fixedly installed with an anti-blocking piece 74, which is composed of a circular seat and two material distribution rods, the circular seat is fixedly connected with the lower end of the stirring shaft 71, and the two material distribution rods are symmetrically distributed on the outer wall of the circular seat and are integrally formed with the circular seat.
[0035] It should be noted that the anti-blocking piece 74 at the lower end of the stirring shaft 71 is designed through the circular seat and the material distribution rod, which can effectively break the material accumulation at the bottom of the tank body 1 during stirring, especially for sticky or large-grained feed, the material distribution rod can disperse the accumulated material, avoiding the blockage of the discharge port, ensuring the smooth discharge of the mixed feed, and improving the practicability and reliability of the equipment.
[0036] The vertical rod 9 is fixedly installed with a scraper 91 on the side away from the second stirring blade 92, and the vertical rod 9 is fixedly connected with the inner tooth ring 75 through bolts.
[0037] It is worth mentioning that the vertical rod 9 is fixedly installed with a scraper 91 on the side away from the second stirring blade 92, and the vertical rod 9 is fixedly connected with the inner tooth ring 75 through bolts.
[0038] In use, the inner tooth ring 75 provided on the cover 2 can rotate, and when the servo motor 5 is started, it will drive the stirring shaft 71 to rotate with the first stirring blade 73 to stir the feed in the tank body 1. At the same time, the first stirring blade 73 on the stirring shaft 71 and the vertical rod 9 and the second stirring blade 92 at the lower end of the inner tooth ring 75 form a double stirring system, ensuring that the additive and the feed base material are fully and uniformly mixed. At the same time, the vertical rod 9 is fixedly installed with a scraper 91 on the side away from the second stirring blade 92, and the vertical rod 9 is fixedly connected with the inner tooth ring 75 through bolts.
[0039] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacements or changes to the technical solution and concept of the present application within the technical scope disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A feed additive proportioning and mixing device, comprising a tank (1) and a cover (2) installed on the tank (1), wherein a plurality of support legs (3) are equidistantly installed at the lower end of the tank (1), a discharge pipe (4) is fixedly installed on the tank (1), and two proportioning components (6) are arranged opposite to each other on the cover (2). A servo motor (5) is fixedly installed on the cover (2), a second gear shaft (77) is provided on the servo motor (5), a stirring shaft (71) is connected to the output end of the second gear shaft (77), and a mixing mechanism (7) is provided on the cover (2). Its features are: The mixing mechanism (7) includes an internal toothed ring (75) rotatably connected to the cover (2). Several vertical rods (9) are equidistantly arranged at the lower end of the internal toothed ring (75). Two second stirring blades (92) are equidistantly arranged on the vertical rods (9). Several sleeves (72) are equidistantly fitted on the stirring shaft (71). Several first stirring blades (73) are arranged in a ring on the sleeves (72).
2. The feed additive formulation and mixing device according to claim 1, characterized in that: The upper end of the stirring shaft (71) is fixedly installed with a second gear shaft (77). The output end of the servo motor (5) is connected to the upper end of the second gear shaft (77). The cover (2) is provided with a gear (76) that meshes with the inner gear ring (75). The gear (76) is provided with a first gear shaft (761). The first gear shaft (761) and the second gear shaft (77) are connected by a transmission belt (8).
3. The feed additive formulation and mixing device according to claim 1, characterized in that: The proportioning component (6) consists of a feed pipe, a flow meter and a solenoid valve, with the flow meter located above the solenoid valve.
4. The feed additive proportioning and mixing device according to claim 1, characterized in that: Several fixing blocks (21) are installed at equal intervals on the cover (2).
5. The feed additive formulation and mixing device according to claim 2, characterized in that: An anti-blocking component (74) is fixedly installed at the lower end of the stirring shaft (71). The anti-blocking component (74) consists of a round seat and two material distribution rods. The round seat is fixedly connected to the lower end of the stirring shaft (71). The two material distribution rods are symmetrically distributed on the outer wall of the round seat. The material distribution rods are integrally formed with the round seat.
6. The feed additive proportioning and mixing device according to claim 1, characterized in that: The vertical rod (9) is fixedly installed with scraper blades (91) on the side away from the second stirring blade (92) to scrape the material from the inner wall of the tank (1). The vertical rod (9) and the inner toothed ring (75) are fixedly connected by bolts.