Cyclone impurity removal classifier for aluminum ash
The design incorporates a detachable top cylinder and conical cylinder structure, along with an adjustable overflow pipe, which solves the cleaning and splash prevention issues of the aluminum ash slag cyclone separator, thereby improving the sorting effect and practicality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-04-07
AI Technical Summary
Existing aluminum ash slag cyclone separators cannot separate and clean impurities on the inner wall, the overflow pipe position is not adjustable, and there is a lack of splash-proof structure, which affects the impurity removal and separation effect and the practicality of the device.
The design incorporates a detachable upper cylinder and conical cylinder structure, allowing for internal wall cleaning by loosening the connecting bolts with nuts; the overflow pipe is height-adjustable; and the combination of dampers and springs facilitates the replacement of the splash guard, improving the cleanliness and practicality of the device.
It achieves effective cleaning of the inside of the sorter, improves the impurity removal and sorting effect, prevents splashing, and enhances the practicality and efficiency of the device.
Smart Images

Figure CN224086991U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of separator technology, specifically relating to an aluminum ash slag cyclone separator for removing impurities. Background Technology
[0002] A hydrocyclone separator is a common separation and classification device, often based on the principle of centrifugal sedimentation. When the two-phase mixture to be separated enters the hydrocyclone tangentially from its periphery under a certain pressure, it generates intense three-dimensional elliptical strong rotating shear turbulence. Due to the size difference between coarse and fine particles, they experience different magnitudes of centrifugal force, centripetal buoyancy, and fluid drag. Under centrifugal sedimentation, most of the coarse particles are discharged through the underflow outlet of the hydrocyclone, while most of the fine particles are discharged through the overflow pipe, thus achieving the purpose of separation and classification.
[0003] Most existing aluminum ash slag hydrocyclone separators are one-piece designs, making it impossible to disassemble the separator to clean the impurities adhering to the inner wall. In addition, most of them have non-adjustable overflow pipes, which affects the impurity removal and separation effect to some extent. Since the bottom of the conical cylinder is prone to splashing, most devices do not have a protective structure, making them impractical. The problem that this device addresses is how to effectively clean the inside of the separator, improve the impurity removal and separation effect, prevent splashing, and improve the practicality of the device. Utility Model Content
[0004] To address the problems mentioned in the background art, this utility model provides an aluminum ash slag cyclone separator, which solves the problems of how to effectively clean the inside of the separator, improve the impurity removal and separation effect, prevent splashing, and improve the practicality of the device.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum ash slag hydrocyclone separator, comprising an upper flow cylinder and a conical cylinder. A first connecting plate is fixedly installed at the bottom of the upper flow cylinder, and a second connecting plate is fixedly installed at the top of the conical cylinder. A connecting block is fixedly installed on the surface of the second connecting plate, and a rotating rod is rotatably installed on the inner side of the connecting block. A fixing plate is fixedly installed on the surface of the first connecting plate, and a clearance hole is formed on the surface of the fixing plate. A connecting bolt is fixedly installed on the surface of the rotating rod, and a nut is threaded onto the surface of the connecting bolt. A positioning tube is fixedly installed at the top of the upper flow cylinder, and the inner side of the positioning tube... An overflow pipe is installed on the movable part of the tube. Side grooves are opened on both sides of the overflow pipe. Slide rails are fixedly installed on both sides of the positioning tube. Movable blocks are slidably installed on the surface of the slide rails. Insertion rods are fixedly installed on the surface of the movable blocks and are engaged with the side grooves. A feed pipe is fixedly installed on the surface of the upper flow cylinder. A base plate is fixedly installed at the bottom of the conical cylinder. An annular groove is opened on the surface of the base plate. A splash guard is movably installed on the surface of the annular groove. A vertical plate is fixedly installed below the base plate. A damper is fixedly installed on the surface of the vertical plate. A spring is fixedly installed on the outside of the damper, and one end of the spring is movably connected to the splash guard.
[0006] Preferably, a connecting plate is fixedly installed on one side of the upper flow cylinder, and an mounting plate is fixedly installed on the surface of the connecting plate.
[0007] Preferably, a docking plate is fixedly installed at one end of the feed pipe, and the surface of the docking plate is provided with a connection hole.
[0008] Preferably, a limiting block is fixedly installed on the surface of the slide rail, and two limiting blocks are symmetrically arranged on the surface of the slide rail.
[0009] Preferably, a handle is fixedly installed on the top of the movable block, and the surface of the handle is provided with anti-slip grooves.
[0010] Preferably, the surface of the nut is provided with pressing grooves, and multiple pressing grooves are provided, and the multiple pressing grooves are arranged in a circle on the surface of the nut.
[0011] Preferably, a fixing block is fixedly installed at the bottom of the base plate, and the top of the vertical plate is fixedly connected to the bottom of the fixing block, and a fastening bolt is threaded on the surface of the fixing block.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] By loosening the connecting bolts by turning the nut, the upper flow cylinder and the conical cylinder are separated, thereby effectively cleaning the impurities attached to their inner walls and ensuring the cleanliness of the device. The movement of the movable block on the slide rail can drive the insertion rod and the side groove to engage and disengage, making it easy to adjust the height of the overflow pipe according to the usage situation, so as to improve the impurity removal and sorting effect of aluminum ash slag. The use of dampers and springs facilitates clamping and replacement of splash guards, improving the efficiency of the device. This device is highly practical. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is an internal sectional view of the upper flow tube of this utility model;
[0017] Figure 3 This is an enlarged schematic diagram of the plug-in rod of this utility model;
[0018] Figure 4 This is an enlarged schematic diagram of the connecting bolt of this utility model;
[0019] Figure 5 This is an enlarged schematic diagram of the splash guard of this utility model.
[0020] In the diagram: 1. Upstream cylinder; 2. Conical cylinder; 3. First connecting plate; 4. Second connecting plate; 5. Connecting block; 6. Rotating rod; 7. Fixing plate; 8. Connecting bolt; 9. Nut; 10. Positioning tube; 11. Overflow pipe; 12. Side groove; 13. Slide rail; 14. Movable block; 15. Handle; 16. Insert rod; 17. Feed pipe; 18. Base plate; 19. Splash guard; 20. Vertical plate; 21. Damper; 22. Spring; 23. Connecting plate; 24. Mounting plate; 25. Butt joint plate; 26. Limiting block; 27. Anti-slip groove; 28. Pressing groove; 29. Fixing block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5This utility model provides the following technical solution: an aluminum ash slag cyclone separator, comprising an upper flow cylinder 1 and a conical cylinder 2. A first connecting plate 3 is fixedly installed at the bottom of the upper flow cylinder 1, and a second connecting plate 4 is fixedly installed at the top of the conical cylinder 2. A connecting block 5 is fixedly installed on the surface of the second connecting plate 4, and a rotating rod 6 is rotatably installed on the inner side of the connecting block 5. A fixing plate 7 is fixedly installed on the surface of the first connecting plate 3, and a clearance hole is opened on the surface of the fixing plate 7. A connecting bolt 8 is fixedly installed on the surface of the rotating rod 6, and a nut 9 is threaded on the surface of the connecting bolt 8. A positioning tube 10 is fixedly installed at the top of the upper flow cylinder 1, and an overflow pipe 11 is movably installed inside the positioning tube 10. Side grooves 12 are provided on both sides of the 10. Slide rails 13 are fixedly installed on both sides of the positioning tube 10. Movable blocks 14 are slidably installed on the surface of the slide rails 13. Insertion rods 16 are fixedly installed on the surface of the movable blocks 14 and are engaged with the side grooves 12. Feed pipes 17 are fixedly installed on the surface of the upper flow cylinder 1. A bottom plate 18 is fixedly installed at the bottom of the conical cylinder 2. An annular groove is provided on the surface of the bottom plate 18. A splash guard 19 is movably installed on the surface of the annular groove. A vertical plate 20 is fixedly installed below the bottom plate 18. A damper 21 is fixedly installed on the surface of the vertical plate 20. A spring 22 is fixedly installed on the outside of the damper 21, and one end of the spring 22 is movably connected to the splash guard 19.
[0023] By loosening the connecting bolt 8 by turning the nut 9, the upper flow cylinder 1 is separated from the conical cylinder 2, thereby effectively cleaning the impurities attached to its inner wall and ensuring the cleanliness of the device. The movement of the movable block 14 on the slide rail 13 can drive the insertion rod 16 to engage and disengage with the side groove 12, making it easy to adjust the height of the overflow pipe 11 according to the usage situation, so as to improve the impurity removal and sorting effect of aluminum ash slag. The use of the damper 21 and the spring 22 facilitates the clamping and replacement of the splash guard 19, improving the efficiency of the device and making it highly practical. The connection plate 23 is fixedly installed on one side of the upper flow cylinder 1, and the surface of the connection plate 23 is fixedly installed with the mounting plate 24, which facilitates better installation of the device or docking with the sorting unit according to the usage situation. The docking plate 25 is fixedly installed at one end of the feed pipe 17, and the surface of the docking plate 25 is provided with a connection hole, which facilitates the connection of the external conveying pipe through the connection hole to ensure effective feeding and increase efficiency. To enhance the structural integrity of the device, a handle 15 is fixedly installed on the top of the movable block 14. The surface of the handle 15 has anti-slip grooves 27, which makes it easier for the user to push and pull the movable block 15 and increases the friction of the handle 15 surface, making it less likely to slip. The surface of the nut 9 has pressing grooves 28, which makes it easier for the user to tighten the nut 9 and increases the comfort of using the device. The surface of the slide rail 13 is fixedly installed with a limit block 26, which helps to limit the movement range of the movable block 14 and prevent collision and wear. The bottom of the base plate 18 is fixedly installed with a fixing block 29. The surface of the fixing block 29 is threaded with fastening bolts, which facilitates a more stable installation of the vertical plate 20 and increases its installation stability, ensuring the normal operation of the damper 21 and spring 22 and increasing the protection of the device. All electrical equipment in this device is powered by an external power source.
[0024] In one aspect of this embodiment, a connecting plate 23 is fixedly installed on one side of the upper flow cylinder 1, and an mounting plate 24 is fixedly installed on the surface of the connecting plate 23. This facilitates better installation of the device or docking with the sorter group according to the usage. A docking plate 25 is fixedly installed on one end of the feed pipe 17, and a connecting hole is provided on the surface of the docking plate 25. This facilitates the connection of an external conveying pipe through the connecting hole to ensure effective feeding and increases the integrity of the device structure.
[0025] In one aspect of this embodiment, a handle 15 is fixedly installed on the top of the movable block 14. The surface of the handle 15 is provided with an anti-slip groove 27, which makes it easier for the user to push and pull the movable block 15 through the handle 15 and increases the friction of the surface of the handle 15, making it less likely to slip. The surface of the nut 9 is provided with a pressing groove 28, which makes it easier for the user to tighten the nut 9 and increases the comfort of using the device.
[0026] In one aspect of this embodiment, the setting of a limit block 26 fixedly installed on the surface of the slide rail 13 facilitates the limitation of the movement range of the movable block 14 and prevents collision and wear. The setting of a fixing block 29 fixedly installed on the bottom of the base plate 18 and the setting of fastening bolts threaded on the surface of the fixing block 29 facilitates a more stable installation of the vertical plate 20, increases its installation stability, ensures the normal operation of the damper 21 and the spring 22, and increases the protection of the device.
[0027] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A hydrocyclone separator for removing impurities from aluminum ash slag, comprising an upper flow cylinder (1) and a conical cylinder (2), characterized in that: A first connecting plate (3) is fixedly installed at the bottom of the upper flow cylinder (1), and a second connecting plate (4) is fixedly installed at the top of the conical cylinder (2). A connecting block (5) is fixedly installed on the surface of the second connecting plate (4), and a rotating rod (6) is rotatably installed on the inner side of the connecting block (5). A fixing plate (7) is fixedly installed on the surface of the first connecting plate (3), and a clearance hole is opened on the surface of the fixing plate (7). A connecting bolt (8) is fixedly installed on the surface of the rotating rod (6), and a nut (9) is threaded on the surface of the connecting bolt (8). A positioning tube (10) is fixedly installed at the top of the upper flow cylinder (1), and an overflow pipe (11) is movably installed inside the positioning tube (10). Side grooves (12) are opened on both sides of the overflow pipe (11). Slide rails (13) are fixedly installed on both sides of the 0). Movable blocks (14) are slidably installed on the surface of the slide rails (13). A plug rod (16) is fixedly installed on the surface of the movable blocks (14), and the plug rod (16) is engaged with the side groove (12). A feed pipe (17) is fixedly installed on the surface of the upper flow cylinder (1). A base plate (18) is fixedly installed at the bottom of the conical cylinder (2). An annular groove is opened on the surface of the base plate (18). A splash guard (19) is movably installed on the surface of the annular groove. A vertical plate (20) is fixedly installed below the base plate (18). A damper (21) is fixedly installed on the surface of the vertical plate (20). A spring (22) is fixedly installed on the outside of the damper (21), and one end of the spring (22) is movably connected to the splash guard (19).
2. The aluminum ash slag hydrocyclone separator according to claim 1, characterized in that: A connecting plate (23) is fixedly installed on one side of the upper flow cylinder (1), and an mounting plate (24) is fixedly installed on the surface of the connecting plate (23).
3. The aluminum ash slag hydrocyclone separator according to claim 1, characterized in that: A docking plate (25) is fixedly installed at one end of the feed pipe (17), and a connection hole is provided on the surface of the docking plate (25).
4. The aluminum ash slag hydrocyclone separator according to claim 1, characterized in that: Limiting blocks (26) are fixedly installed on the surface of the slide rail (13), and two limiting blocks (26) are symmetrically arranged on the surface of the slide rail (13).
5. The aluminum ash slag hydrocyclone separator according to claim 1, characterized in that: A handle (15) is fixedly installed on the top of the movable block (14), and the surface of the handle (15) is provided with anti-slip grooves (27).
6. The aluminum ash slag hydrocyclone separator according to claim 1, characterized in that: The surface of the nut (9) is provided with pressing grooves (28), and there are multiple pressing grooves (28), which are arranged in a circle on the surface of the nut (9).
7. The aluminum ash slag hydrocyclone separator according to claim 1, characterized in that: A fixing block (29) is fixedly installed at the bottom of the base plate (18), and the top of the vertical plate (20) is fixedly connected to the bottom of the fixing block (29). Fastening bolts are threaded on the surface of the fixing block (29).