Disc buckle cross rod cleaning device

Abstract

The utility model provides a plate buckle cross rod cleaning device, and relates to the technical field of building construction plate buckle scaffolds. The disc buckle cross rod cleaning device comprises a feeding system, a cleaning system and a discharging and stacking system. The feeding system is used for storing to-be-cleaned disc buckle transverse rods, the rear end of the feeding system is connected with the cleaning system, and single to-be-repaired disc buckle transverse rods are sequentially fed. The front end of the cleaning system is connected with the feeding system, the rear end of the cleaning system is connected with the discharging and stacking system, and the cleaning work of the to-be-repaired disc buckle cross rod is achieved; and the discharging and stacking system is used for collecting, storing and stacking the cleaned disc buckle cross rods.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of building construction disc buckle scaffold, especially a disc buckle cross bar cleaning device. BACKGROUND

[0002] In recent years, with the development of the construction industry, the use of construction turnover materials is more and more common, which makes the disc buckle scaffold widely used in construction engineering. With the increase of the use of disc buckle scaffold, the disc buckle cross bar is prone to adhere to impurities such as concrete in the use of the construction site, affecting the turnover use of the disc buckle.

[0003] The traditional disc buckle cross bar manual cleaning efficiency is low and the labor intensity is large, so a disc buckle cross bar cleaning device is developed to improve the work efficiency and reduce the labor intensity. SUMMARY

[0004] (I) Technical problem to be solved

[0005] The technical problem to be solved by the utility model is that the disc buckle cross bar cleaning device is used to replace manual disc buckle cross bar cleaning, improve the work efficiency and reduce the labor intensity.

[0006] (II) Technical scheme

[0007] To solve the above technical problems, the utility model provides a disc buckle cross bar cleaning device, characterized by comprising: a feeding system, a cleaning system and a discharging and stacking system; the feeding system is used for storing the disc buckle cross bar to be cleaned, and the rear end is connected with the cleaning system to realize the sequential feeding of the single disc buckle cross bar to be cleaned; the cleaning system is connected with the feeding system at the front end and connected with the discharging and stacking system at the rear end to realize the cleaning work of the disc buckle cross bar to be cleaned; the discharging and stacking system is used for collecting and storing the cleaned disc buckle cross bar and stacking. The cleaning system comprises: a power mechanism, a cleaning mechanism, a collection box and a frame B; the power mechanism is composed of a motor B, a chain wheel A and a chain D, the motor B adopts a 3kw three-phase asynchronous motor, the chain wheel A is made of 45 steel, and the whole is installed in the frame B and connected with the cleaning mechanism through the chain D; the cleaning mechanism is composed of a roller A, a roller B, a roller C, a shaft A, a shaft B, a shaft C, a cylinder A, a cylinder B, a guide rail, a chain wheel B and a chain wheel C, and the whole is installed and fixed on the frame B to play the role of cleaning concrete; the collection box is welded by a 50mm*50mm*3mm square tube and a 3mm thick steel plate, and is located below the cleaning mechanism to collect the garbage falling after cleaning; the frame B is welded by a 50mm*50mm*3mm square tube, and is used for bearing and installing the whole cleaning device to ensure the normal operation of the device.

[0008] Preferably, the feeding system is composed of frame A, motor A, chain A, transmission shaft A, chain B, chain C, wheel A and wheel B, the motor A drives the transmission shaft A to rotate through the chain A, thereby driving the chain B to move, the wheel A and the wheel B rotate synchronously through the chain C, and a single disc buckle cross rod is driven to move forward through the convex teeth on the wheel.

[0009] Preferably, the roller A, the roller B and the roller C are all made of 45# steel, have a diameter of 150 mm and a length of 410 mm, the roller surface has a groove with a depth of 5 mm, the shaft A, the shaft B and the shaft C are all made of 45# steel, the roller A is installed on the shaft A through a key, the shaft A is installed on a rectangular frame connected to the cylinders A and B through a bearing seat, the rectangular frame can move up and down along a guide rail, the roller B and the roller C are installed on the shaft B and the shaft C through keys respectively, the shaft B and the shaft C are fixed on the frame B through bearing seats, the sprocket B and the sprocket C are made of 45# steel and are installed on the shaft B and the shaft C through keys.

[0010] Preferably, the discharging and stacking system is composed of a mechanical hand, an electromagnetic chuck and a transmission mechanism, and is used for conveying the cleaned cross rod and stacking.

[0011] (Three) beneficial effects

[0012] The technical problem to be solved by the disc buckle cross rod cleaning device is that when the disc buckle cross rod needs to be cleaned, the traditional cleaning method needs manual cleaning, which is time-consuming and labor-intensive, seriously affects the turnover use of the disc buckle, and thus affects the construction progress. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is a three-dimensional view of the disc buckle cross rod cleaning device according to an embodiment of the utility model;

[0014] Figure 2 is a schematic view of the installation spacing of the roller B and the roller C in the cleaning mechanism according to an embodiment of the utility model;

[0015] Figure 3 is a three-dimensional view of the feeding system according to an embodiment of the utility model;

[0016] Figure 4 is a three-dimensional view of the cleaning system according to an embodiment of the utility model;

[0017] Figure 5 is a three-dimensional view of the discharging and stacking system according to an embodiment of the utility model. DETAILED DESCRIPTION

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0019] In the diagram: 1. Frame A, 2. Motor A, 3. Chain A, 4. Drive shaft A, 5. Chain B, 6. Motor B, 7. Sprocket A, 8. Chain D, 9. Sprocket C, 10. Sprocket B, 11. Frame B, 12. Cylinder A, 13. Cylinder B, 14. Guide rail, 15. Robotic arm, 16. Electromagnetic chuck, 17. Chain E, 18. Drive shaft B, 19. Sprocket D, 20. Frame C, 21. Cylinder C, 22. Collection box, 23. Chain C, 24. Dial wheel A, 25. Dial wheel B, 26. Motor C, 27. Chain F, 28. Roller A, 29. Shaft A, 30. Roller B, 31. Shaft B, 32. Shaft C, and 33. Roller C.

[0020] The specific working principle is as follows:

[0021] A disc buckle crossbar cleaning device is used in which the crossbars to be cleaned are placed parallel to each other on chain B of the feeding system. Chain B is arranged in horizontal pairs. The crossbars move forward under the drive of the chain and are moved into the gap between rollers B and C by the action of dial wheels A and B. The cleaning system is started. Roller A moves downward along the guide rail under the push of cylinders A and B, squeezing the crossbars to be cleaned. The crossbars to be cleaned are squeezed between rollers A, B and C. Rollers B and C rotate under the drive of the motor. The crossbars to be cleaned are cleaned by the rolling and squeezing principle between the three rollers. After cleaning, roller A rises and cylinder C pops the crossbars onto the transmission mechanism of the unloading and stacking system. After a certain number are reached, an electromagnetic chuck picks up the crossbars and a robot arm stacks them.

[0022] The above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. All equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.

Claims

1. A cleaning device for a disc buckle crossbar, characterized in that, The disc buckle crossbar cleaning device includes: a feeding system, a cleaning system, and a unloading and stacking system; the feeding system is used to store the disc buckle crossbars to be cleaned, and its rear end is connected to the cleaning system to realize the sequential feeding of single disc buckle crossbars to be repaired; the cleaning system is connected to the feeding system at the front end and to the unloading and stacking system at the rear end to realize the cleaning work of the disc buckle crossbars to be repaired; the unloading and stacking system is used to collect and store the cleaned disc buckle crossbars and stack them; the cleaning system includes: a power mechanism, a cleaning mechanism, a collection box (22), and a frame B (11); the power mechanism consists of a motor B (6), a sprocket A (7), and a chain D (8). The motor B (6) is a 3kw three-phase asynchronous motor, and the sprocket A (7) is made of 45 steel. The entire assembly is installed on the frame B (11). 1) Inside, it is connected to the cleaning mechanism via chain D (8); the cleaning mechanism consists of roller A (28), roller B (30), roller C (33), shaft A (29), shaft B (31), shaft C (32), cylinder A (12), cylinder B (13), guide rail (14), sprocket B (10) and sprocket C (9), and is installed and fixed on the frame B (11) as a whole, which plays the role of cleaning concrete; the collection box (22) is welded from 50mm*50mm*3mm square tube and 3mm thick steel plate, located below the cleaning mechanism, and is used to collect the garbage that falls after cleaning; the frame B (11) is welded from 50mm*50mm*3mm square tube, and is used to support and install the entire cleaning device to ensure the normal operation of the device.

2. The disc buckle crossbar cleaning device as described in claim 1, characterized in that, The feeding system consists of a frame A (1), a motor A (2), a chain A (3), a drive shaft A (4), a chain B (5), a chain C (23), a dial wheel A (24), and a dial wheel B (25). The motor A (2) drives the drive shaft A (4) to rotate through the chain A (3), thereby driving the chain B (5) to move. The dial wheel A (24) and the dial wheel B (25) rotate synchronously through the chain C (23), and the single disc buckle bar moves forward by the convex teeth on the dial wheel.

3. The disc buckle crossbar cleaning device as described in claim 1, characterized in that, The rollers A (28), B (30), and C (33) are all made of 45# steel, with a diameter of 150mm and a length of 410mm. The roller surfaces have grooves with a depth of 5mm. The shafts A (29), B (31), and C (32) are all made of 45# steel. Roller A (28) is mounted on shaft A (29) by a key. Shaft A (29) is mounted on the rectangular frame connected to cylinders A (12) and B (13) by a bearing seat. The rectangular frame can move up and down along the guide rail (14). Rollers B (30) and C (33) are mounted on shafts B (31) and C (32) by keys, respectively. Shafts B (31) and C (32) are fixed on the frame B (11) by bearing seats. The sprockets B (10) and C (9) are made of 45# steel and are mounted on shafts B (31) and C (32) by keys.

4. The disc buckle crossbar cleaning device as described in claim 1, characterized in that, The material unloading and palletizing system consists of a robot (15), an electromagnetic chuck (16), and a transmission mechanism, and is used to transport the cleaned crossbars and palletize them.

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