Photovoltaic glass residual material treatment equipment

Abstract

The utility model provides photovoltaic glass residual material treatment equipment, and relates to the technical field of glass treatment equipment, the photovoltaic glass residual material treatment equipment comprises a feeding unit, a material taking unit, a conveying unit, a sampling unit, a crushing unit and a recovery unit, the feeding unit, the material taking unit, the conveying unit, the sampling unit and the crushing unit are connected in sequence, the recycling unit is connected with the crushing unit and located below the crushing unit. The recycling unit comprises a recycling main pipeline, a first blanking branch pipeline and a second blanking branch pipeline, the recycling main pipeline communicates with the crushing unit, the lower end face of the recycling main pipeline is arranged in a forked mode and communicates with the first blanking branch pipeline and the second blanking branch pipeline, and a first adjusting valve is arranged between the recycling main pipeline and the first blanking branch pipeline; a second adjusting valve is arranged between the recycling main pipeline and the second blanking branch pipeline, corresponding crushed material storage vehicles are arranged on the lower end face of the first blanking branch pipeline and the lower end face of the second blanking branch pipeline correspondingly, and the requirement for crushing and collecting glass in a clean workshop can be met through the scheme.

Description

Technical Field

[0001] This disclosure relates to the field of glass processing equipment technology, and in particular to a photovoltaic glass residue processing equipment. Background Technology

[0002] Whether it's crystalline silicon photovoltaic modules or thin-film photovoltaic modules, ultra-clear glass is used as an important protective layer in their structure. This ultra-clear glass not only protects the solar panel from damage but also allows for the collection, transmission, and reflection of sunlight. However, during the manufacturing process of photovoltaic modules, defective glass parts that cannot be repaired may appear. These need to be recycled. Existing technology, Chinese invention patent CN111790723A, discloses a recycling device for complete glass photovoltaic modules. It uses a combined mechanical and thermal decomposition separation method to recycle complete glass photovoltaic modules, achieving thorough separation of individual components within the photovoltaic module. Because the glass is pre-stripped, the difficulty of individual component separation during subsequent recycling is reduced, and no environmentally harmful waste gas is generated. This reduces separation difficulty, lowers operating costs, and achieves a high recycling rate. However, existing recycling equipment cannot achieve dust-free operation and cannot classify and store different materials. Utility Model Content

[0003] One of the technical problems that this disclosure aims to solve is that existing recycling equipment cannot achieve dust-free operation and cannot classify and store different materials.

[0004] To address the aforementioned technical problems, this disclosure provides a photovoltaic glass waste processing device, comprising a feeding unit, a material handling unit, a conveying unit, a sampling unit, a crushing unit, and a recycling unit. The feeding unit, material handling unit, conveying unit, sampling unit, and crushing unit are connected in sequence, and the recycling unit is connected to the crushing unit and located below the crushing unit.

[0005] The recycling unit includes a main recycling pipe, a first discharge branch pipe, and a second discharge branch pipe. The main recycling pipe is connected to the crushing unit. The lower end face of the main recycling pipe is bifurcated and connected to the first discharge branch pipe and the second discharge branch pipe respectively. A first regulating valve is provided between the main recycling pipe and the first discharge branch pipe, and a second regulating valve is provided between the main recycling pipe and the second discharge branch pipe. Corresponding crushed material storage carts are provided on the lower end faces of the first discharge branch pipe and the second discharge branch pipe respectively.

[0006] In some embodiments, the first regulating valve and the second regulating valve have the same structure. The first regulating valve includes a baffle plate and a baffle drive motor. The baffle plate is slidably disposed between the main recovery pipe and the first discharge branch pipe. The baffle drive motor is disposed on the side end of the baffle plate and is drivenly connected to the baffle plate. The movement of the baffle plate controls the opening and closing of the main recovery pipe and the first discharge branch pipe.

[0007] In some embodiments, the end face of the material blocking slide is provided with a transmission rack, and the output end of the material blocking drive motor is provided with a transmission gear. The transmission gear and the transmission rack mesh with each other, and the material blocking drive motor drives the material blocking slide to slide between the main recycling pipe and the first discharge branch pipe.

[0008] In some embodiments, the first regulating valve further includes a pressing roller, which is disposed at the side end of the material blocking slide plate, and the material blocking slide plate is located between the pressing roller and the material blocking drive motor.

[0009] In some embodiments, an end control valve is provided at the end of the first and second material discharge pipes, respectively.

[0010] In some embodiments, the feeding unit includes a feeding rack, a feeding lifting mechanism, a feeding clamping mechanism, and a scanning mechanism. The feeding lifting mechanism and the scanning mechanism are respectively disposed on the feeding rack, and the feeding clamping mechanism is disposed on the feeding lifting mechanism.

[0011] In some embodiments, the material handling unit includes a sampling robotic arm and a vacuum suction cup, wherein the vacuum suction cup is disposed at the output end of the sampling robotic arm.

[0012] In some embodiments, the conveying unit includes conveying rollers and a conveying lifting frame. A plurality of conveying rollers are arranged and rotated at intervals. The conveying lifting frame is located at the intervals between the plurality of conveying rollers.

[0013] In some embodiments, the crushing unit includes a negative pressure dust removal mechanism, a feed hopper, a reamer mechanism, and a discharge pipe. The reamer mechanism is located at the lower end of the feed hopper, and the discharge pipe is located at the lower end of the reamer mechanism. The negative pressure dust removal mechanism is connected to the feed hopper, and the lower end of the discharge pipe is connected to the main recovery pipe.

[0014] The photovoltaic glass residue processing equipment provided by this disclosure, through the above technical solution, has the following beneficial effects:

[0015] Firstly, in this solution, the feeding unit and the picking unit work together to pick up and place waste glass panels one by one onto the conveying unit. The conveying unit transports the waste glass panels. When the waste glass panels are transported to the sampling unit, it is determined whether to cut and sample them according to production needs. If cutting and sampling are required, the sampling unit performs the sampling operation. If cutting and sampling are not required, the waste glass panels are directly transported to the crushing unit, where they are crushed. The crushed glass material falls into the recycling unit, where it is sorted and recycled.

[0016] Secondly, the recycling unit in this solution includes a main recycling pipeline, a first discharge branch pipeline, and a second discharge branch pipeline. The main recycling pipeline is connected to the crushing unit. The lower end of the main recycling pipeline branches off and connects to the first discharge branch pipeline and the second discharge branch pipeline respectively. A first regulating valve is installed between the main recycling pipeline and the first discharge branch pipeline, and a second regulating valve is installed between the main recycling pipeline and the second discharge branch pipeline. Corresponding scrap storage carts are installed at the lower end of the first discharge branch pipeline and the second discharge branch pipeline. The first regulating valve and the second regulating valve are opened and closed according to different types of photovoltaic glass scrap, so that the photovoltaic glass scrap can enter the corresponding scrap storage cart. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this disclosure or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a structural block diagram of a photovoltaic glass waste processing equipment;

[0019] Figure 2 This is a schematic diagram of the feeding unit in a photovoltaic glass waste processing equipment;

[0020] Figure 3 This is a schematic diagram of the material handling unit in a photovoltaic glass waste processing equipment;

[0021] Figure 4 This is a schematic diagram of the conveying unit in a photovoltaic glass waste processing equipment;

[0022] Figure 5 This is a schematic diagram of the crushing unit in a photovoltaic glass waste processing equipment;

[0023] Figure 6 This is a schematic diagram of the recycling unit in a photovoltaic glass waste processing equipment;

[0024] Figure 7 This is a 3D view of the recycling unit in a photovoltaic glass waste processing equipment;

[0025] Figure 8 yes Figure 7 Enlarged structural diagram at point A;

[0026] Figure 9 This is the first operating status of the recycling unit in the photovoltaic glass waste processing equipment;

[0027] Figure 10 This is the second operating state of the recycling unit in the photovoltaic glass waste processing equipment.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Feeding unit; 11. Feeding rack; 12. Feeding lifting mechanism; 13. Feeding clamping mechanism; 14. Scanning mechanism; 2. Retrieving unit; 21. Sampling robotic arm; 22. Vacuum suction cup; 3. Conveying unit; 31. Conveying roller; 32. Conveying lifting frame; 4. Sampling unit; 5. Crushing unit; 51. Negative pressure dust removal mechanism; 52. Feed hopper; 53. Reamer mechanism; 54. Discharge pipe; 6. Recycling unit; 61. Main recycling pipe; 62. First discharge branch pipe; 63. Second discharge branch pipe; 64. First regulating valve; 641. Material blocking slide plate; 642. Material blocking drive motor; 643. Transmission rack; 644. Transmission gear; 645. Pressing roller; 65. Second regulating valve; 66. End control valve. Detailed Implementation

[0030] The embodiments of this disclosure will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the embodiments and the accompanying drawings are used to illustrate the principles of this disclosure by way of example, but should not be used to limit the scope of this disclosure. This disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0031] These embodiments are provided to make the disclosure thorough and complete, and to fully express the scope of the disclosure to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions, and values ​​set forth in these embodiments should be interpreted as exemplary only and not as limiting.

[0032] It should be noted that, in the description of this disclosure, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0033] Furthermore, the terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after the word, and do not exclude the possibility of encompassing other elements as well.

[0034] It should also be noted that, in the description of this disclosure, unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this disclosure depending on the specific circumstances. When a particular device is described as being located between a first device and a second device, an intermediary device may or may not be present between the particular device and the first or second device.

[0035] All terms used in this disclosure have the same meaning as understood by one of ordinary skill in the art to which this disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.

[0036] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.

[0037] like Figure 1-10As shown, a photovoltaic glass waste processing device includes a feeding unit 1, a picking unit 2, a conveying unit 3, a sampling unit 4, a crushing unit 5, and a recycling unit 6. The feeding unit 1, picking unit 2, conveying unit 3, sampling unit 4, and crushing unit 5 are connected in sequence. The recycling unit 6 is connected to the crushing unit 5 and is located below the crushing unit 5. Waste glass panels are piled in the feeding unit 1. The feeding unit 1 and the picking unit 2 work together to pick up and place the waste glass panels one by one onto the conveying unit 3. The conveying unit 3 transports the waste glass panels. When the waste glass panels are transported to the sampling unit 4, it is determined whether to cut and sample them according to production needs. If cutting and sampling are required, the sampling unit 4 performs the sampling operation. If cutting and sampling are not required, the waste glass panels are directly transported to the crushing unit 5, where the waste glass panels are crushed. The crushed glass material falls into the recycling unit 6, where it is sorted and recycled.

[0038] In some embodiments, the feeding unit 1, the picking unit 2, the conveying unit 3, the sampling unit 4 and the crushing unit 5 can be respectively set in a two-story building, and the recycling unit 6 can be set in a one-story building. This design can improve the structural integrity of the photovoltaic glass waste processing equipment, and also make it easier for staff to transport the crushed waste glass panels in the recycling unit 6.

[0039] In some embodiments, the feeding unit 1 includes a feeding rack 11, a feeding lifting mechanism 12, a feeding clamping mechanism 13, and a scanning mechanism 14. The feeding lifting mechanism 12 and the scanning mechanism 14 are respectively disposed on the feeding rack 11, and the feeding clamping mechanism 13 is disposed on the feeding lifting mechanism 12. The feeding rack 11 is used to stack and store photovoltaic glass residues. The feeding lifting mechanism 12 drives the feeding clamping mechanism 13 to clamp the top photovoltaic glass residue. The scanning mechanism 14 scans and positions the photovoltaic glass residue to obtain and record material information.

[0040] In the above embodiments, the feeding lifting mechanism 12 can be a screw lifting mechanism in the prior art, the feeding clamping mechanism 13 can be a pneumatic clamping mechanism, an electric clamping mechanism or a vacuum suction cup in the prior art, and the scanning mechanism 14 can be a grating scanning mechanism in the prior art.

[0041] In some embodiments, the material handling unit 2 includes a sampling robotic arm 21 and a vacuum suction cup 22. The vacuum suction cup 22 is disposed at the output end of the sampling robotic arm 21. The sampling robotic arm 21 in this embodiment can be a six-axis robotic arm in the prior art. The six-axis robotic arm drives the vacuum suction cup 22 to pick up and adsorb photovoltaic glass residues one by one.

[0042] In some embodiments, the conveying unit 3 includes conveying rollers 31 and a conveying lifting frame 32. Several conveying rollers 31 are provided and rotated at intervals. The conveying lifting frame 32 is located at the intervals of the several conveying rollers 31. The several conveying rollers 31 are driven by a motor. In use, the photovoltaic glass residue is placed on the raised conveying lifting frame 32 by the material picking unit 2. Then the conveying lifting frame 32 descends to place the photovoltaic glass residue on the several conveying rollers 31. At this time, the conveying rollers 31 rotate synchronously to move and transport the photovoltaic glass residue.

[0043] In some embodiments, the crushing unit 5 includes a negative pressure dust removal mechanism 51, a feeding hopper 52, a reamer mechanism 53, and a discharge pipe 54. The reamer mechanism 53 is located at the lower end of the feeding hopper 52, and the discharge pipe 54 is located at the lower end of the reamer mechanism 53. The negative pressure dust removal mechanism 51 is connected to the feeding hopper 52, and the lower end of the discharge pipe 54 is connected to the main recycling pipe 61. Photovoltaic glass scraps enter the reamer mechanism 53 through the feeding hopper 52. The reamer mechanism 53 crushes the photovoltaic glass scraps, and the negative pressure dust removal mechanism 51 adsorbs the dust generated during the crushing process. The crushed glass fragments enter the discharge pipe 54 for discharge.

[0044] The negative pressure dust removal mechanism 51 in the above embodiments can be a negative pressure dust removal device in the prior art, and the reamer mechanism 53 can be a commonly used reamer mechanism in the prior art, which is used for glass breaking operations.

[0045] In some embodiments, the recycling unit 6 includes a main recycling pipe 61, a first discharge branch pipe 62, and a second discharge branch pipe 63. The main recycling pipe 61 is connected to the crushing unit 5. The lower end face of the main recycling pipe 61 forms a branch and is connected to the first discharge branch pipe 62 and the second discharge branch pipe 63 respectively. A first regulating valve 64 is provided between the main recycling pipe 61 and the first discharge branch pipe 62, and a second regulating valve 65 is provided between the main recycling pipe 61 and the second discharge branch pipe 63. The lower end faces of the first discharge branch pipe 62 and the second discharge branch pipe 63 are respectively provided with corresponding scrap storage carts. The first regulating valve 64 and the second regulating valve 65 are opened and closed according to different types of photovoltaic glass scrap, so that the photovoltaic glass scrap can enter the corresponding scrap storage cart.

[0046] In some embodiments, the first regulating valve 64 and the second regulating valve 65 have the same structure. The first regulating valve 64 includes a baffle plate 641 and a baffle drive motor 642. The baffle plate 641 is slidably disposed between the main recycling pipe 61 and the first discharge branch pipe 62. The baffle drive motor 642 is disposed on the side end of the baffle plate 641 and is connected to the baffle plate 641 in a transmission manner. The movement of the baffle plate 641 controls the opening and closing of the main recycling pipe 61 and the first discharge branch pipe 62.

[0047] In some embodiments, the end face of the material blocking slide plate 641 is provided with a transmission rack 643, and the output end of the material blocking drive motor 642 is provided with a transmission gear 644. The transmission gear 644 and the transmission rack 643 mesh with each other, and the material blocking drive motor 642 drives the material blocking slide plate 641 to slide between the main recycling pipe 61 and the first discharge branch pipe 62.

[0048] In some embodiments, the first regulating valve 64 further includes a pressing roller 645, which is disposed at the side end of the baffle plate 641. The baffle plate 641 is located between the pressing roller 645 and the baffle drive motor 642. The pressing roller 645 presses the baffle plate 641 against the baffle drive motor 642, thereby improving the structural stability of the first regulating valve 64 and the second regulating valve 65.

[0049] In some embodiments, an end control valve 66 is provided at the end of the first material discharge pipe 62 and the second material discharge pipe 63, and the on / off state of the first material discharge pipe 62 and the second material discharge pipe 63 is controlled by the provided end control valve 66.

[0050] The embodiments of this disclosure have now been described in detail. To avoid obscuring the concept of this disclosure, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.

[0051] While specific embodiments of this disclosure have been described in detail by way of examples, those skilled in the art should understand that the examples are for illustrative purposes only and not intended to limit the scope of this disclosure. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this disclosure. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner.

Claims

1. A photovoltaic glass waste processing equipment, characterized in that, It includes a feeding unit (1), a material taking unit (2), a conveying unit (3), a sampling unit (4), a crushing unit (5), and a recycling unit (6). The feeding unit (1), the material taking unit (2), the conveying unit (3), the sampling unit (4), and the crushing unit (5) are connected in sequence. The recycling unit (6) is connected to the crushing unit (5) and is located below the crushing unit (5). The recycling unit (6) includes a main recycling pipe (61), a first discharge branch pipe (62), and a second discharge branch pipe (63). The main recycling pipe (61) is connected to the crushing unit (5). The lower end face of the main recycling pipe (61) is bifurcated and connected to the first discharge branch pipe (62) and the second discharge branch pipe (63) respectively. A first regulating valve (64) is provided between the main recycling pipe (61) and the first discharge branch pipe (62). A second regulating valve (65) is provided between the main recycling pipe (61) and the second discharge branch pipe (63). The lower end faces of the first discharge branch pipe (62) and the second discharge branch pipe (63) are respectively provided with corresponding crushed material storage vehicles.

2. The photovoltaic glass waste processing equipment according to claim 1, characterized in that, The first regulating valve (64) and the second regulating valve (65) have the same structure. The first regulating valve (64) includes a baffle plate (641) and a baffle drive motor (642). The baffle plate (641) is slidably disposed between the main recycling pipe (61) and the first discharge branch pipe (62). The baffle drive motor (642) is disposed on the side of the baffle plate (641). The baffle drive motor (642) is connected to the baffle plate (641) in a transmission. The movement of the baffle plate (641) controls the opening and closing of the main recycling pipe (61) and the first discharge branch pipe (62).

3. The photovoltaic glass waste processing equipment according to claim 2, characterized in that, The end face of the baffle plate (641) is provided with a transmission rack (643), and the output end of the baffle drive motor (642) is provided with a transmission gear (644). The transmission gear (644) and the transmission rack (643) mesh with each other, and the baffle drive motor (642) drives the baffle plate (641) to slide between the main recycling pipe (61) and the first discharge branch pipe (62).

4. The photovoltaic glass waste processing equipment according to claim 2, characterized in that, The first regulating valve (64) further includes a pressing roller (645), which is disposed at the side end of the baffle plate (641), and the baffle plate (641) is located between the pressing roller (645) and the baffle drive motor (642).

5. The photovoltaic glass waste processing equipment according to claim 1, characterized in that, An end control valve (66) is provided at the end of the first material discharge pipe (62) and the second material discharge pipe (63).

6. The photovoltaic glass waste processing equipment according to claim 1, characterized in that, The feeding unit (1) includes a feeding rack (11), a feeding lifting mechanism (12), a feeding clamping mechanism (13), and a scanning mechanism (14). The feeding lifting mechanism (12) and the scanning mechanism (14) are respectively mounted on the feeding rack (11), and the feeding clamping mechanism (13) is mounted on the feeding lifting mechanism (12).

7. The photovoltaic glass waste processing equipment according to claim 1, characterized in that, The material handling unit (2) includes a sampling robotic arm (21) and a vacuum suction cup (22), with the vacuum suction cup (22) located at the output end of the sampling robotic arm (21).

8. The photovoltaic glass waste processing equipment according to claim 1, characterized in that, The conveying unit (3) includes a conveying roller (31) and a conveying lifting frame (32). Several conveying rollers (31) are provided and rotated at intervals. The conveying lifting frame (32) is located at the intervals between the several conveying rollers (31).

9. The photovoltaic glass waste processing equipment according to claim 1, characterized in that, The crushing unit (5) includes a negative pressure dust removal mechanism (51), a feed hopper (52), a reamer mechanism (53), and a discharge pipe (54). The reamer mechanism (53) is located at the lower end of the feed hopper (52), and the discharge pipe (54) is located at the lower end of the reamer mechanism (53). The negative pressure dust removal mechanism (51) is connected to the feed hopper (52), and the lower end of the discharge pipe (54) is connected to the main recovery pipe (61).

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